Electronic cloth high flatness inspection winding mechanism
By combining the widening roller and the lightweight guide roller, along with the fixture and thickness gauge, the wrinkling problem of thin electronic cloth during winding was solved, enabling the flatness detection of both thick and thin electronic cloths and reducing production costs.
Patent Information
- Application Number
- CN202423146302.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-19
AI Technical Summary
In the existing technology, due to the brittleness and simple structure of fiberglass cloth, thin electronic cloth is prone to wrinkles when being rolled up, and different thicknesses of cloth require different inspection equipment, which leads to increased production costs and complicated operation.
By employing widening rollers and lightweight guide rollers to increase the contact area with the fabric, and combining them with fixtures and thickness gauges, the travel path is adjusted according to the thickness of the fabric to achieve alternating detection of electronic fabrics of varying thicknesses.
It enables the smooth winding of electronic cloth, prevents wrinkles, adapts to the friction roughness and tension requirements of cloths of different thicknesses, and saves production costs.
Smart Images
Figure CN223606705U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cloth inspection technical field, concretely relates to a kind of electronic cloth high flatness inspection winding mechanism. BACKGROUND
[0002] Electronic glass fiber cloth is also called electronic cloth, and is important basic insulating material in electronic information, aerospace and other industries.Electronic cloth is commonly structured as plain weave fabric interwoven by warp and weft, and is in the form of cloth roll with one width (weft) and roll length (warp) during production.After production, it needs to be unfolded for appearance inspection, and then be rewound.Electronic cloth is thick or thin, and in order to ensure the flatness of electronic cloth winding, most manufacturers will equip different inspection equipment according to the difference between thick and thin electronic cloth.
[0003] In the prior art, glass yarn has certain brittleness and electronic cloth structure is relatively simple, and the thinner the electronic cloth is, the softer it is, and it is difficult to expand, and the surface of the wound cloth is prone to wrinkle, which can damage the warp and weft structure of the cloth surface and cannot be coated with resin normally.Equipping different cloth inspection equipment for electronic cloth of different thickness will increase production cost, and it is also troublesome and time-consuming to manually thread the cloth before cloth inspection. UTILITY MODEL CONTENT
[0004] The utility model aims to provide an electronic cloth high flatness inspection winding mechanism, which can increase the contact surface with electronic cloth through expander roller and light guide cloth roller, thereby expanding the cloth width, preventing wrinkles, and adapting to the required friction roughness and tension of electronic cloth of different thickness, so that the electronic cloth is more flat after winding, the electronic cloth is clamped by clamp, and the passing path of electronic cloth is guided according to the thickness type of cloth, so that the alternating detection of thick and thin electronic cloth can be realized, and the production cost is saved.
[0005] The technical scheme adopted by the utility model is as follows:
[0006] An electronic cloth flatness inspection coiling mechanism, comprising a set of symmetrically arranged racks, one set of two, the top of the rack is fixedly connected with a side plate, a cloth guide roller is transmission assembled between the two side plates, a cloth winding roller is transmission assembled between the two side plates and on the opposite side of the cloth guide roller, a press roller is transmission assembled above the cloth winding roller, a light cloth guide roller is transmission assembled above the press roller, an expanding roller is transmission assembled on one side of the light cloth guide roller, the diameter of the expanding roller is at least 150mm, the surface finish of the expanding roller can be set in the range of Ra 0.012μm~Ra 100μm, preferably 0.4~0.8μm, the Shore hardness of the expanding roller can be set in the range of 0HA~100HA, preferably 70HA~80HA, the mass of the light cloth guide roller is at most 25KG, the diameter of the light cloth guide roller is at most 100mm, the expanding roller is set as a driving structure rotating in the direction of the electronic cloth advance, and the light cloth guide roller is set as a driven structure rotating in the direction of the electronic cloth advance.
[0007] The middle part of the side plate is throughly provided with a sliding groove one, one end of the sliding groove one is set as an arc shape with the same arc of the outer diameter of the cloth guide roller, and the other end of the sliding groove one is set as an arc shape with the same arc of the outer diameter of the expanding roller.
[0008] The edge of the side plate is throughly provided with a sliding groove two, the sliding groove two is obliquely and throughly connected with the middle part of the sliding groove one, and one end of the sliding groove two is set as an arc shape with the same arc of the outer diameter of the light cloth guide roller.
[0009] The inside of the sliding groove one is slidably assembled with a sliding tube, one end of the sliding tube and located on the inside of the side plate is fixedly assembled with a clamp, the inside of the side plate and located on one side of the cloth guide roller is fixedly assembled with a thickness gauge in mirror symmetry, and two thickness gauges are respectively arranged on both sides of the sliding groove one.
[0010] The inside of the side plate and located on one side of the thickness gauge is fixedly assembled with a wireless module, one side of the wireless module is electrically connected with a PLC controller, one side of the PLC controller is electrically connected with a telescopic electric cylinder, the output end of the telescopic electric cylinder is fixedly connected with a wedge-shaped block, and one side of the sliding groove one is throughly provided with a through hole for the wedge-shaped block to be movably embedded.
[0011] The top of the rack and located above the side plate is fixedly connected with a horizontal plate, the rack and the horizontal plate and located on the outside of the side plate are slidably assembled with a sliding vertical plate, the middle part of the sliding vertical plate is throughly provided with a through slot for the sliding tube to be slidably connected, and one side of the sliding vertical plate is slidably assembled with a control box two.
[0012] One end of the sliding pipe is electrically fixedly connected with the control box two, one side of the rack is fixedly assembled with a sliding rail, the outer wall of the sliding rail is slidably assembled with a sliding block, one end of the sliding vertical plate is fixedly connected with the sliding block, and one side of the sliding block is electrically fixedly assembled with a control box one.
[0013] The utility model discloses the technical effect obtained is: through the expansion roller, lightweight cloth guide roller can increase the contact surface with electronic cloth, to extend cloth width, prevent wrinkle generation, also can adapt the friction roughness and tension required for different thickness electronic cloth, make electronic cloth curl more even, through the fixture clamping electronic cloth, and according to the thickness type of cloth, the path of electronic cloth is guided, can realize the alternate detection of thick and thin electronic cloth, save production cost. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the appearance display drawing of the inspection winding mechanism provided by the embodiment of the utility model;
[0015] Figure 2 It is the rear view of the appearance of the inspection winding mechanism provided by the embodiment of the utility model;
[0016] Figure 3 It is the separate display drawing of the rack and side plate provided by the embodiment of the utility model;
[0017] Figure 4 It is Figure 3 The local enlarged view of A in the figure;
[0018] Figure 5 It is Figure 3 The local enlarged view of B in the figure;
[0019] Figure 6 It is the separate display drawing of the rack and side plate provided by the embodiment of the utility model;
[0020] Figure 7 It is Figure 6 The local enlarged view of C in the figure.
[0021] In the drawings, the component list represented by each sign is as follows:
[0022] 1, rack; 101, side plate; 102, sliding groove one; 103, horizontal plate; 104, cloth guide roller; 105, expander roller; 106, light cloth guide roller; 107, pressing roller; 108, cloth roller; 109, sliding rail; 110, sliding block; 111, control box one; 112, sliding vertical plate; 113, sliding groove two; 114, perforation; 115, telescopic electric cylinder; 116, wedge block; 117, PLC controller; 118, wireless module; 119, thickness gauge; 120, clamp; 121, sliding tube; 122, control box two. DETAILED DESCRIPTION
[0023] In order to make the purpose and advantages of the utility model more clear and apparent, the utility model is specifically described below in combination with examples. It should be understood that the following text is only used to describe one or several specific embodiments of the utility model, and does not strictly limit the specific protection scope requested by the utility model.
[0024] As shown in Figures 1-2 An electronic cloth high flatness inspection winding mechanism, comprising a set of racks 1 arranged symmetrically, one set being two, the top of the rack 1 is fixedly connected with a side plate 101, a cloth guide roller 104 is transmission assembled between the two side plates 101, a cloth roller 108 is transmission assembled between the two side plates 101 and located on the opposite side of the cloth guide roller 104, a pressing roller 107 is transmission assembled above the cloth roller 108, a light cloth guide roller 106 is transmission assembled above the pressing roller 107, an expander roller 105 is transmission assembled on one side of the light cloth guide roller 106, the diameter of the expander roller 105 is at least 150mm, the surface finish of the expander roller 105 can be set in the range of Ra 0.012μm~Ra 100μm, preferably 0.4~0.8μm, the shore hardness of the expander roller 105 can be set in the range of 0HA~100HA, preferably 70HA~80HA, the mass of the light cloth guide roller 106 is at most 25KG, the diameter of the light cloth guide roller 106 is at most 100mm, the expander roller 105 is set as a driving type structure rotating along the pre-feeding direction of the electronic cloth, and the light cloth guide roller 106 is set as a driven type structure rotating along the pre-feeding direction of the electronic cloth.
[0025] According to the above structure, when inspecting the thickness of the thin electronic cloth less than 100 μm and below, in order to ensure that the equipment is flat and rolled to the thin electronic cloth, the expansion roller 105 is arranged on one side of the cloth roller 108. Because the thickness of the thin electronic cloth is small, the cloth surface is softer after the fiber separation treatment, so the diameter of the expansion roller 105 is at least 150 mm, which ensures that the electronic cloth has enough contact surface with it; The surface finish of the expansion roller 105 is preferably set to 0.4-0.8 μm. The thin electronic cloth is thin and smooth, and the expansion roller 105 with a certain finish is used for expansion, which can ensure that the thin glass cloth is flat and unfolded, and will not damage the organization structure;
[0026] Because the thin electronic cloth needs to set the tension according to the thickness of the electronic cloth and the roll diameter when rolling, in order to ensure the friction with the electronic cloth, and when the hardness value of the expansion roller 105 is set to 70HA-80HA, it is in a relatively medium-hard state. Specifically, the material in this hardness range has a certain elasticity, but it will not be too soft or too hard. It can ensure enough strength and wear resistance, and maintain a certain flexibility and plasticity. The expansion roller 105 is a synchronous electronic cloth front direction active roller;
[0027] When the thickness of the thick electronic cloth is greater than 100 μm, because the thick electronic cloth has obvious cloth pattern and high strength, if it also uses the expansion roller 105 for expansion, under the action of tension, the electronic cloth will cause wear to the expansion roller 105, so the light guide roller 106 is assembled between the guide roller 104 and the cloth roller 108. The thick electronic cloth directly passes through the light guide roller 106 to the rolling;
[0028] The mass of the light guide roller 106 is controlled within 25 kg. If the mass is too light, the electronic cloth will not be able to bear the force. If the mass is too large, it will increase the weight of the frame 1, and because it is a driven structure, if the mass is too large, the electronic cloth will not be able to drive, which will cause the cloth surface of the electronic cloth to wrinkle. The diameter of the light guide roller 106 is set to 100 mm. If the diameter is too large, it will increase the mass and bring adverse factors. The diameter of 100 mm allows the thick electronic cloth to be flat and transition to the pressing roller 107. The light guide roller 106 is a synchronous electronic cloth front direction active roller.
[0029] Refer to the attached Figure 1 , Figures 2-7The middle part of the side plate 101 is provided with a sliding groove one 102, one end of the sliding groove one 102 is provided with an arc shape same as the arc of the outer diameter of the cloth guide roller 104, the other end of the sliding groove one 102 is provided with an arc shape same as the arc of the outer diameter of the expander roller 105, the edge of the side plate 101 is provided with a sliding groove two 113, the sliding groove two 113 is obliquely connected with the middle part of the sliding groove one 102, one end of the sliding groove two 113 is provided with an arc shape same as the arc of the outer diameter of the light cloth guide roller 106, the sliding groove one 102 is internally slidably assembled with a sliding pipe 121, one end of the sliding pipe 121 is fixedly assembled with a clamp 120 at the inner side of the side plate 101, the inner side of the side plate 101 is fixedly assembled with a thickness gauge 119 at one side of the cloth guide roller 104, the two thickness gauges 119 are respectively arranged at the two sides of the sliding groove one 102, the inner side of the side plate 101 is fixedly assembled with a wireless module 118 at one side of the thickness gauge 119, the wireless module 118 is electrically connected with a PLC controller 117 at one side, the PLC controller 117 is electrically connected with a telescopic cylinder 115 at one side, the output end of the telescopic cylinder 115 is fixedly connected with a wedge block 116, the sliding groove one 102 is provided with a through hole 114 at one side for the wedge block 116 to movably insert, the top of the rack 1 is fixedly connected with a horizontal plate 103 above the side plate 101, the rack 1 and the horizontal plate 103 are slidably assembled with a sliding vertical plate 112 at the outer side of the side plate 101, the middle part of the sliding vertical plate 112 is provided with a through slot for the sliding pipe 121 to slidably connect, the sliding vertical plate 112 is slidably assembled with a control box two 122 at one side, one end of the sliding pipe 121 is electrically fixedly connected with the control box two 122, one side of the rack 1 is fixedly assembled with a sliding rail 109, the sliding rail 109 is slidably assembled with a sliding block 110 at the outer wall, one end of the sliding vertical plate 112 is fixedly connected with the sliding block 110, one side of the sliding block 110 is electrically fixedly assembled with a control box one 111.
[0030] According to the above structure, the two ends of the electronic cloth are clamped by the clamp 120 at one side of the cloth guide roller 104, the sliding block 110 is controlled to slide on the outer wall of the sliding rail 109 by the control box one 111, the sliding vertical plate 112 is driven to slide by the sliding block 110, the sliding pipe 121 is driven to slide in the sliding groove one 102 by the sliding vertical plate 112, the clamp 120 is driven to move together by the sliding pipe 121, the electronic cloth is led around the cloth guide roller 104 by the clamp 120, and then advances along the opening path of the sliding groove one 102, when the electronic cloth reaches between the two thickness gauges 119, the thickness of the electronic cloth is detected and judged by the thickness gauges 119, and the judgment signal is transmitted to the wireless module 118, the signal is transmitted to the PLC controller 117 by the wireless module 118, and the PLC controller 117 controls the wedge block 116 to rise and fall after analyzing and processing the signal.
[0031] When judging as the thin electronic cloth, the wedge-shaped block 116 remains stationary, the clamp 120 slides along the sliding groove one 102 to the side of the expanding roller 105, the clamp 120 and the control box two 122 move vertically along the sliding vertical plate 112 under the travel limit of the sliding groove one 102, and the thin electronic cloth is completed to be wound around;
[0032] When judging as the thick electronic cloth, the telescopic electric cylinder 115 moves upward with the wedge-shaped block 116, the wedge-shaped block 116 is embedded into the perforation 114, the lower end of the inclined surface of the wedge-shaped block 116 is attached to one side of the sliding groove one 102, the higher end of the inclined surface is attached to one end of the sliding groove two 113, thereby cutting off the travel path of the sliding groove one 102, and a channel is formed by the inclined surface of the wedge-shaped block 116 from the sliding vertical plate 112 to the sliding groove two 113, so that the clamp 120 can enter the sliding groove two 113 with the electronic cloth, and the winding is completed to the side of the light guide roller 106, and the winding of the thick electronic cloth is completed; the expanding roller 105 and the light guide roller 106 can increase the contact surface with the electronic cloth, thereby expanding the cloth width, preventing wrinkles, and adapting to the required friction roughness and tension of electronic cloths of different thicknesses, so that the electronic cloth is more flat, the electronic cloth is clamped by the clamp 120, and the travel path of the electronic cloth is guided according to the thickness of the cloth, so that the thick and thin electronic cloths can be alternately detected, and the production cost is saved.
[0033] The working principle of the utility model is as follows: when the thickness of the thin electronic cloth is less than 100 μm or below, in order to ensure that the equipment is flat and wound, the expanding roller 105 is arranged on one side of the cloth winding roller 108, the diameter of the expanding roller 105 is at least 150 mm, the contact surface between the electronic cloth and the expanding roller 105 is ensured, the surface roughness of the expanding roller 105 is preferably 0.4-0.8 μm, the thickness of the thin electronic cloth is thin, the cloth surface is smooth, and the expanding roller 105 with a certain surface roughness is used for expanding, so that the thin glass cloth can be flatly expanded and the organization structure is not damaged;
[0034] When the thin electronic cloth is wound, the tension is set according to the thickness of the electronic cloth and the diameter of the cloth roll, so that the friction with the electronic cloth is ensured, and when the hardness value of the expanding roller 105 is set to 70HA-80HA, the expanding roller 105 is in a relatively medium-hard state.
[0035] In the thick electronic cloth with the thickness greater than 100 μm, the cloth pattern of the thick electronic cloth is obvious, and the strength is large. If the expansion of the electronic cloth is performed by the expansion roller 105, the electronic cloth will cause wear to the expansion roller 105 under the action of tension. Therefore, the light guide roller 106 is assembled between the guide roller 104 and the winding roller 108, and the thick electronic cloth directly passes through the light guide roller 106 to be wound.
[0036] The mass of the light guide roller 106 is controlled in the range of 25 kg. If the mass is too light, the electronic cloth cannot be supported under stress. If the mass is too large, the weight of the frame 1 is increased, and the electronic cloth cannot be driven due to the driven structure, and wrinkles are caused on the cloth surface. The diameter of the light guide roller 106 is set to 100 mm. If the diameter is too large, the mass is increased, and the disadvantage is caused. The diameter of 100 mm is set, so that the thick electronic cloth is smoothly transferred to the pressing roller 107. The light guide roller 106 is a driving roller for the direction of the electronic cloth.
[0037] The two ends of the electronic cloth are clamped by the clamp 120 on one side of the guide roller 104. The sliding block 110 is controlled to slide on the outer wall of the sliding rail 109 by the control box 111. The sliding vertical plate 112 is driven to slide by the sliding block 110. The sliding pipe 121 is driven to slide in the sliding groove 102 by the sliding vertical plate 112. The clamp 120 is driven to move together by the sliding pipe 121. The electronic cloth is advanced along the path of the sliding groove 102 after the electronic cloth is passed around the guide roller 104. When the electronic cloth reaches between the two thickness detectors 119, the thickness of the electronic cloth is detected and judged by the thickness detector 119. The judgment signal is transmitted to the wireless module 118. The signal is transmitted to the PLC controller 117 by the wireless module 118. The PLC controller 117 analyzes and processes the signal to control the lifting of the wedge block 116.
[0038] When the electronic cloth is determined to be thin, the wedge block 116 remains stationary. The clamp 120 and the control box 122 are vertically moved along the sliding vertical plate 112 under the limitation of the sliding path of the sliding groove 102. The thin electronic cloth is completed to be passed around.
[0039] When the electronic cloth is determined to be thick, the telescopic cylinder 115 drives the wedge block 116 to move upward, so that the wedge block 116 is embedded into the through hole 114. The lower end of the inclined surface of the wedge block 116 is attached to one side of the sliding groove 102, and the higher end of the inclined surface is attached to one end of the sliding groove 113. Therefore, the sliding path of the sliding groove 102 is cut off, and a channel is formed from the sliding vertical plate 112 to the sliding groove 113 by the inclined surface of the wedge block 116. The clamp 120 can drive the electronic cloth to enter the sliding groove 113, and the thick electronic cloth is completed to be passed around to one side of the light guide roller 106.
[0040] The above merely describes preferred embodiments of the present application, and it should be noted that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should also be considered as the protection scope of the present application. The structures, devices and operation methods not specifically described and explained in the present application are implemented according to conventional means in the art, unless otherwise specified and limited.
Claims
1. An electronic gauge level inspection coiling mechanism, comprising a set of frames (1) arranged symmetrically, a set being two, characterized in that: The top of the rack (1) is fixedly connected with side plates (101), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are 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guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), two of which are drivingly assembled with cloth guide rollers (104), 2. An electronic gauge leveling and inspection winding mechanism according to claim 1, characterized in that: 3. An electronic gauge leveling and inspection winding mechanism according to claim 2, characterized in that: 4. An electronic gauge leveling and inspection winding mechanism according to claim 2, characterized in that: 5. An electronic gauge leveling and inspection winding mechanism according to claim 4, characterized in that: 6. An electronic gauge leveling and inspection coiling mechanism according to claim 4, characterized in that: The top of the frame (1) and above the side plate (101) are fixedly connected with a horizontal plate (103), and the frame (1) and the horizontal plate (103) are slidably assembled with a sliding vertical plate (112) outside the side plate (101), and the middle part of the sliding vertical plate (112) is throughly provided with a through slot for slidably connecting the sliding pipe (121), and one side of the sliding vertical plate (112) is slidably assembled with a control box two (122).
7. An electronic gauge leveling and inspection winding mechanism according to claim 6, characterized in that: One end of the sliding pipe (121) is electrically and fixedly connected with the control box two (122), one side of the frame (1) is fixedly assembled with a sliding rail (109), the outer wall of the sliding rail (109) is slidably assembled with a sliding block (110), one end of the sliding vertical plate (112) is fixedly connected with the sliding block (110), and one side of the sliding block (110) is electrically and fixedly assembled with a control box one (111).