Tension adjusting assembly provided with stroke slow-release structure

By configuring a tension adjustment component with a stroke-releasing structure, the problem of sudden tension changes in the roll material dust removal mechanism is solved by using an electric push rod and a helical spring to buffer tension changes, thus achieving smooth transmission and protection of the roll material.

CN223606749UActive Publication Date: 2025-11-28OUJIETE (SUZHOU) AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422975351.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-11-28
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

The tension adjustment components of existing roll material dust removal mechanisms are prone to sudden tension changes during adjustment, which can damage the integrity of the roll material, such as thin plastic films being easily torn or paper being easily wrinkled. Conventional methods are costly or lead to energy waste.

Method used

Design a tension adjustment component with a stroke-releasing structure, including a mounting bracket, a tension component, and a release component. Utilize an electric push rod and a helical spring to buffer tension changes, and achieve smooth tension adjustment through the coordinated operation of adjustment component one and adjustment component two.

Benefits of technology

It effectively avoids sudden increases or decreases in tension of the roll material during transmission, preventing tearing or wrinkling of the roll material, improving the accuracy and stability of tension adjustment, and reducing the risk of equipment damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The tension adjusting assembly provided with the stroke slow-release structure comprises a tension assembly and slow-release assemblies, the left side surface and the right side surface of the tension assembly are each provided with a slow-release assembly used for adjusting the stroke slow release of a roller, and the tension assembly comprises an installation frame, a first adjusting assembly and a second adjusting assembly. Compared with the prior art, the utility model has the following beneficial effects: by arranging the slow-release component, the tension may suddenly change due to various factors in the coiled material conveying process during use, and when the adjusting component I and the adjusting component II are not provided with the slow-release component, the tension change is directly responded, so that the coiled material can be continuously conveyed; when the tension of the coiled material is too large, the tension is too large instantly, and the slow release assembly can buffer the tension impact in the adjusting process, so that the tension of the coiled material is adjusted more gently by the adjusting assembly I and the adjusting assembly II, and the coiled material body is prevented from being torn, broken or wrinkled and the like.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of coiled material dust removal equipment, and particularly relates to a tension adjusting assembly with stroke release structure. BACKGROUND

[0002] The tension adjusting assembly in the coiled material dust removal mechanism is a device for controlling the tension of the coiled material during transmission. The tension adjusting assembly of the coiled material dust removal mechanism is prone to sudden tension change during adjustment. Since there is no stroke release mechanism for buffering, when the tension adjusting assembly is adjusted in response to the transmission of the coiled material, the tension will suddenly increase or decrease, which seriously threatens the integrity of the coiled material. For example, thin plastic film coiled material is prone to tearing, and paper is prone to wrinkling,

[0003] The conventional countermeasures have limited effectiveness and significant drawbacks. The tension can be stabilized to a certain extent by optimizing the material and design of the adjusting roller, such as selecting high-friction stable materials and adjusting the roller diameter and shape. However, the use of new materials is costly and the processing of special shapes is complex. Adjusting the parameters of the driving device to enhance the stability of power output may result in energy waste and may also affect the service life of the equipment due to overloading. Therefore, a new structure is needed to solve the above technical problems. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model aims to provide a tension adjusting assembly with stroke release structure to solve the problems raised in the background.

[0005] The utility model discloses a tension adjusting assembly with stroke release structure, which comprises a mounting frame, a tension assembly and a release assembly. The left and right surfaces of the tension assembly are respectively provided with a set of release assemblies for adjusting the stroke of the adjusting roller. The mounting frame comprises a mounting frame, an adjusting assembly one and an adjusting assembly two. The upper surface of the mounting frame is provided with a coiled material roller through a U-shaped slot. The inner wall of the mounting frame is rotatably provided with an adjusting assembly one and an adjusting assembly two. The mounting frame is provided with a dust removal device and a rotating roller for dust removal of the coiled material body. The release assembly comprises an electric push rod and a spiral spring. The outer surface of the mounting frame is provided with an electric push rod through a mounting plate one. The upper end of the electric push rod is connected with the adjusting assembly one through a mounting plate two. The upper surface of the mounting plate two is connected with a mounting plate three through a spiral spring.

[0006] As a preferred embodiment, the upper surface of the mounting frame is symmetrically recessed to form two U-shaped slots on the front side edge. The coiled material roller is rotatably clamped in the U-shaped slot. The outer surface of the coiled material roller is wound with a coiled material body for dust removal. The adjusting assembly one and the adjusting assembly two are structurally matched.

[0007] As a preferred implementation form, the adjusting assembly one comprises: an adjusting roller one and a rotating shaft rod one, both ends of the adjusting roller one are respectively rotatably installed with a rotating shaft rod one, the rotating shaft rod one is slidably clamped on the inner wall surface of the mounting frame, the adjusting assembly two comprises: an adjusting roller two and a rotating shaft rod two, the mounting mode of the adjusting assembly one is matched with the mounting mode of the adjusting assembly two.

[0008] As a preferred implementation form, the mounting height of the adjusting assembly one is greater than the height of the adjusting assembly two, both ends of the adjusting assembly one and the adjusting assembly two are respectively installed with an installation plate two.

[0009] As a preferred implementation form, the lower side of the installation plate two is installed with an installation plate three through the mounting frame, a motor push rod is installed between the installation plate three and the installation plate two, and the motor push rod is electrically connected with the control box on the outer side surface of the mounting frame through a wire.

[0010] As a preferred implementation form, the upper side of the installation plate two is installed with an installation plate one through the mounting frame, a spiral spring is installed between the installation plate one and the installation plate two, and the dust removal member comprises: a bellows and a blowing pipe, the inner wall of the mounting frame is installed with the bellows, the upper side surface of the bellows is uniformly installed with a plurality of blowing pipes, and the bellows is connected with a wind supply device through a hose.

[0011] After the above technical scheme is adopted, the beneficial effects of the present application are as follows: by setting the adjusting assembly one and the adjusting assembly two, the tension assembly comprises: a mounting frame, the adjusting assembly one and the adjusting assembly two, the upper side surface of the mounting frame is clamped with the coiled material roller through the U-shaped slot, and the inner wall of the mounting frame is rotatably installed with the adjusting assembly one and the adjusting assembly two; in use, the adjusting assembly one and the adjusting assembly two jointly act, can adjust the tension from different positions of the coiled material, the tension of different positions may be different, the adjusting assembly one and the adjusting assembly two can independently adjust the tension of the coiled material according to the respective position, and then through the cooperative work, the tension of the entire coiled material can be more accurately controlled in the appropriate range.

[0012] By setting the release assembly, the left side surface and the right side surface of the tension assembly are respectively installed with a set of release assemblies for regulating the stroke release of the adjusting roller, the release assembly comprises: an electric push rod and a spiral spring, the outer side surface of the mounting frame is installed with the electric push rod through a mounting plate one, the upper end of the electric push rod is connected with the adjusting assembly one through a mounting plate two, and the upper side surface of the mounting plate two is connected with a mounting plate three through the spiral spring, in use, in the process of winding material transmission, the tension may suddenly change due to various factors, when the adjusting assembly one and the adjusting assembly two directly respond to these tension changes without the release assembly, the tension may be too large instantaneously, and the release assembly can buffer the tension impact in the adjusting process, so that the adjusting assembly one and the adjusting assembly two adjust the winding material tension more gently, and tearing, breaking or wrinkle of the winding material body is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor under the premise of not paying creative labor.

[0014] Figure 1 It is the overall structure schematic diagram of the tension adjusting assembly with stroke release structure configuration of the present application.

[0015] Figure 2 It is the overall structure schematic diagram of the tension adjusting assembly with stroke release structure configuration of the present application. Figure 1 It is the enlarged schematic diagram of the structure of A of the present application.

[0016] In the figure, 100 is a mounting frame, 101 is a U-shaped groove, 110 is a winding roller, 111 is a winding material body, 120 is a control box, 130 is a wind box, 131 is a blowing pipe, 140 is a rotating roller;

[0017] 200 is a release assembly, 201 is a sliding through slot, 210 is a mounting plate one, 220 is a mounting plate two, 230 is a mounting plate three, 240 is a spiral spring, 250 is an adjusting roller one, and 251 is a rotating shaft rod one.

[0018] 300 is an adjusting assembly two. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of the present application.

[0020] Please refer to Figures 1 to 2 The present application provides a technical scheme: a tension adjusting assembly with stroke slow-release structure, comprising: a mounting frame 100, a tension assembly and a slow-release assembly 200, a group of slow-release assemblies 200 for stroke slow-release of the adjusting roller are respectively installed on the left side surface and the right side surface of the tension assembly, the tension assembly comprises: a mounting frame 100, an adjusting assembly one and an adjusting assembly two 300, a coiled material roller 110 is clamped on the upper side surface of the mounting frame 100 through a U-shaped groove 101, the adjusting assembly one and the adjusting assembly two 300 are rotatably installed on the inner wall of the mounting frame 100, a dust removal member and a rotating roller 140 for dust removal of the coiled material body 111 are installed on the inner wall of the mounting frame 100, the slow-release assembly 200 comprises: an electric push rod and a helical spring 240, the electric push rod is installed on the outer side surface of the mounting frame 100 through a mounting plate one 210, the upper end of the electric push rod is connected with the adjusting assembly one through a mounting plate two 220, and the upper side surface of the mounting plate two 220 is connected with a mounting plate three 230 through the helical spring 240.

[0021] Please refer to Figures 1 to 2 As a first embodiment of the present application: two U-shaped grooves 101 are formed on the upper side surface of the mounting frame 100 and symmetrically recessed downward, the coiled material roller 110 is rotatably clamped in the U-shaped groove 101, the outer side surface of the coiled material roller 110 is wound with the coiled material body 111 for dust removal, and the adjusting assembly one and the adjusting assembly two 300 are matched in structure.

[0022] The adjusting assembly one comprises: an adjusting roller one 250 and a rotating shaft rod one 251, one rotating shaft rod one 251 is rotatably installed at each end of the adjusting roller one 250, and the rotating shaft rod one 251 is slidably clamped on the inner wall surface of the mounting frame 100 through a sliding groove 201, the adjusting assembly two 300 comprises: an adjusting roller two and a rotating shaft rod two, and the mounting manner of the adjusting assembly one is matched with the mounting manner of the adjusting assembly two 300.

[0023] The mounting height of the adjusting assembly one is greater than the height of the adjusting assembly two 300, and one mounting plate two 220 is installed at each end of the adjusting assembly one and the adjusting assembly two 300.

[0024] In use, the user first winds the web body 111 to be dedusted on the outer surface of the web roller 110, and then rotates and clamps the web roller 110 inside the U-shaped groove 101, at this time, the user can guide the side surface of the wound web body 111 out, and make it wrap around the outer surface of the adjusting roller one 250, the adjusting roller two and the rotating roller 140, make the web body 111 located on the lower side surface of the adjusting roller one 250, and then on the upper side surface of the adjusting roller two, and then make the web body 111 located on the lower side surface of a rotating roller 140 and the upper side surface of a rotating roller 140, and finally make the web body 111 pass above the air bellow 130, and then the user sets the winding device to connect the side surface of the web body 111 with the winding device, at this time, the user can start the winding device (the winding device is prior art, and the specific working principle and structure are not described here), and make the web body 111 transport and move through the adjusting roller one 250, the adjusting roller two and the rotating roller 140.

[0025] When tension adjustment is needed, the user can simultaneously start the electric push rods on both side surfaces of the mounting frame 100, make the telescopic rods of the electric push rods rise, thereby driving the mounting plate two 220 connected with the electric push rods to rise, thereby driving the adjusting roller one 250 and the adjusting roller two connected with the mounting plate two 220 to rise, and similarly, make the telescopic rods of the electric push rods descend, thereby making the adjusting roller one 250 and the adjusting roller two descend, and adjusting the distance between the adjusting roller one 250 and the adjusting roller two, thereby achieving the effect of tension adjustment. Since the adjusting assembly one and the adjusting assembly two 300 jointly act in use, the tension at different positions of the web can be adjusted, and the tension at different positions may be different, the adjusting assembly one and the adjusting assembly two 300 can independently adjust the tension of the web at the respective positions, and then work cooperatively to more accurately control the tension of the entire web within a suitable range.

[0026] Please refer to Figures 1 to 2 , as a second embodiment of the utility model: the lower side of the mounting plate two 220 is provided with a mounting plate three 230 through the mounting frame 100, and the mounting plate three 230 and the mounting plate two 220 are provided with an electric push rod, and the electric push rod is electrically connected with the control box 120 on the outer surface of the mounting frame 100 through wires.

[0027] The upper side of the mounting plate two 220 is provided with the mounting plate one 210 through the mounting frame 100, and the helical spring 240 is arranged between the mounting plate one 210 and the mounting plate two 220; the dust removal device comprises a wind box 130 and a blowing pipe 131; the inner wall of the mounting frame 100 is provided with the wind box 130; the upper side surface of the wind box 130 is uniformly provided with a plurality of blowing pipes 131; the wind box 130 is connected with a wind supply device through a hose; when the coiled material body 111 passes above the wind box 130 and the blowing pipe 131, the external wind supply device is started to blow the lower side surface of the coiled material body through the blowing pipe 131; after the dust removal of one side surface is completed, the dust removal of the other side can be realized through direction operation.

[0028] When the tension is adjusted through the adjusting assembly one and the adjusting assembly two 300, the mounting plate two 220 is lifted up and down through the electric push rod; when the electric push rod drives the mounting plate two 220 to lift up and down, the helical spring 240 on the upper side surface of the mounting plate two 220 is stretched, so that the helical spring 240 is stretched up and down between the mounting plate two 220 and the mounting plate three 230 according to the state of the electric push rod; at this time, the helical spring 240 plays a role of stroke buffering; when the helical spring 240 is subjected to an external force, elastic deformation is generated according to Hooke's law (f=kx), wherein f is the external force (the strength of the electric push rod), k is the stiffness coefficient of the spring, and x is the deformation amount of the spring; when the tension is adjusted through the adjusting assembly one and the adjusting assembly two 300, the tension of the coiled material is increased, the adjusting roller one 250 and the adjusting roller two are subjected to an outward force, and the helical spring 240 connected with the adjusting roller one 250 and the adjusting roller two is compressed and stretched; at this time, the elastic force of the helical spring 240 resists the external force, so that the displacement speed of the adjusting roller is slowed down; when the helical spring 240 is restored, the slow rebound is also realized according to the stroke of the electric push rod, and the adjusting roller one 250 and the adjusting roller two are not affected by the restoring elastic force of the helical spring 240; since the tension may be suddenly changed due to various factors in the coiled material transmission process, when the adjusting assembly one and the adjusting assembly two 300 directly respond to the tension change without the buffering assembly 200, the tension may be suddenly too large, and the buffering assembly 200 can buffer the tension impact in the adjusting process through the above steps, so that the adjustment of the coiled material tension by the adjusting assembly one and the adjusting assembly two 300 is more gentle, and the coiled material body 111 is prevented from being damaged, such as tearing, breaking or wrinkling.

[0029] The above merely describes preferred embodiments of the present application and is not intended to limit the present application; any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A tension adjustment assembly configured with a travel cushioning structure, comprising: The mounting frame (100), the tension assembly and the slow release assembly (200) are characterized in that a group of slow release assemblies (200) for adjusting the stroke of the adjusting roller are mounted on the left and right surfaces of the tension assembly respectively, and the tension assembly comprises a mounting frame (100), an adjusting assembly one and an adjusting assembly two (300); The upper surface of the mounting frame (100) is clamped with a coiled material roller (110) through a U-shaped groove (101), and the inner wall of the mounting frame (100) is rotatably mounted with the adjusting assembly one and the adjusting assembly two (300), and the inner wall of the mounting frame (100) is mounted with a dust removal member and a rotating roller (140) for dust removal of the coiled material body (111); The slow release assembly (200) comprises an electric push rod and a spiral spring (240), and the outer surface of the mounting frame (100) is mounted with an electric push rod through a mounting plate one (210), the upper end of the electric push rod is connected with the adjusting assembly one through a mounting plate two (220), and the upper surface of the mounting plate two (220) is connected with a mounting plate three (230) through a spiral spring (240).

2. A tension adjustment assembly configured with a travel cushioning structure as defined in claim 1, wherein: The upper surface of the mounting frame (100) is symmetrically recessed downward at the front edge to form two U-shaped grooves (101), the inside of the U-shaped groove (101) is rotatably clamped with a coiled material roller (110), the outer surface of the coiled material roller (110) is wound with a coiled material body (111) for dust removal, and the adjusting assembly one and the adjusting assembly two (300) are matched in structure.

3. A tension adjustment assembly configured with a travel cushioning structure as defined in claim 2, wherein: The adjusting assembly one comprises an adjusting roller one (250) and a rotating shaft rod one (251), both ends of the adjusting roller one (250) are rotatably mounted with a rotating shaft rod one (251) respectively, the rotating shaft rod one (251) is slidably clamped on the inner wall surface of the mounting frame (100) through a sliding groove (201), and the adjusting assembly two (300) comprises an adjusting roller two and a rotating shaft rod two.

4. A tension adjustment assembly configured with a travel cushioning structure as defined in claim 1, wherein: The installation height of the adjusting assembly one is greater than the height of the adjusting assembly two (300), and both ends of the adjusting assembly one and the adjusting assembly two (300) are respectively mounted with a mounting plate two (220).

5. A tension adjustment assembly configured with a travel cushioning structure as defined in claim 4, wherein: The mounting plate three (230) is mounted below the mounting plate two (220) through the mounting frame (100), the electric push rod is mounted between the mounting plate three (230) and the mounting plate two (220), and the electric push rod is electrically connected with the control box (120) on the outer surface of the mounting frame (100) through a wire.

6. A tension adjustment assembly configured with a travel cushioning structure as defined in claim 5, wherein: The upper side of the mounting plate two (220) is mounted with the mounting plate one (210) through the mounting frame (100), the mounting plate one (210) and the mounting plate two (220) are mounted with the helical spring (240), the dust removing part comprises: the wind box (130) and the blowing pipe (131), the inner wall of the mounting frame (100) is mounted with the wind box (130), the upper side surface of the wind box (130) is uniformly mounted with multiple blowing pipes (131), and the wind box (130) is connected with the air supply equipment through the hose.