Winding device for diamond wire machining

Abstract

The utility model provides a winding device for diamond wire processing, which belongs to the technical field of diamond wire processing, and comprises a support component, a base, a support plate mounted at the upper end of the base, a fixed plate fixedly mounted in the middle of the support plate, and a mounting seat movably inserted at the end part of the support plate; the winding assembly comprises a connecting piece installed in the middle of the supporting plate in a sliding mode, a motor fixedly installed in the middle of the connecting piece, a rotary disc installed at the end of the motor in a matched mode, a supporting rod inserted in the middle of the installing base and a driven disc rotationally installed at the end of the supporting rod. The diamond wire winding device has the advantages that the supporting assembly and the winding assembly are used in cooperation, it can be guaranteed that diamond wires are evenly, tightly and neatly arranged on the winding shaft, the problem of loose winding caused by too small tension is avoided, the inherent quality and winding quality of the diamond wires are guaranteed, and the production efficiency is improved. And the winding requirements of diamond wires with different wire diameters, lengths and strengths can be met.

Description

TECHNICAL FIELD

[0001] The utility model belongs to diamond wire processing technical field, and specifically relates to a winding device for diamond wire processing. BACKGROUND

[0002] With the growing demand for clean energy worldwide, the solar photovoltaic industry has developed rapidly. As a key consumable for photovoltaic silicon wafer cutting, the market demand for diamond wire has risen sharply. In the process of silicon wafer cutting, diamond wire needs to be accurately, stably and efficiently wound on spools such as winding shafts to ensure the smooth progress of subsequent cutting process and the stability of cutting quality.

[0003] Early winding devices have many shortcomings in winding accuracy, tension control, wire arrangement uniformity and other aspects, and it is difficult to ensure the close arrangement of diamond wire on the winding shaft and the flatness between each layer, which may cause problems such as wire pressing and wire stacking, which not only affects the quality and performance of diamond wire, but also may cause breakage during cutting, reducing production efficiency and the yield of silicon wafer cutting. In terms of tension control, traditional devices often cannot achieve precise adjustment of diamond wire tension, and excessive tension may cause diamond wire to stretch and deform or even break, while insufficient tension may cause loose winding, affecting subsequent processing and use. SUMMARY

[0004] The utility model aims at providing a winding device for diamond wire processing, which aims to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A winding device for diamond wire processing, comprising,

[0007] A support assembly comprising a base, a support plate mounted on the upper end of the base, a fixed plate fixedly mounted in the middle of the support plate, and a mounting seat movably inserted into the end of the support plate;

[0008] A winding assembly comprising a connecting piece slidably mounted in the middle of the support plate, a motor fixedly mounted in the middle of the connecting piece, a turntable adaptively mounted at the end of the motor, a support rod inserted into the middle of the mounting seat, and a driven disc rotatably mounted at the end of the support rod.

[0009] As a preferred scheme of the utility model, the winding assembly further comprises a claw mounted on the side wall of the driven disc, and the end of the claw is inserted into the side wall of the fixed plate.

[0010] As a preferred scheme of the utility model, the winding assembly further comprises a knob rotatably mounted at the end of the mounting seat, and the end of the knob is threadedly connected to the center of the support rod.

[0011] As a preferred scheme of the utility model, the winding assembly further includes a push rod rotatably installed on one side of the support plate, and a clamping block fixedly installed on the side wall of the push rod, the clamping block is clamped on the side wall of the connecting piece.

[0012] As a preferred scheme of the utility model, the winding assembly further includes a limiting rod rotatably installed on the side wall of the support plate, and a limiting block screw-connected on the end of the limiting rod, the end of the limiting rod is inserted into the middle of the limiting groove of the side wall of the connecting piece.

[0013] As a preferred scheme of the utility model, the support assembly further includes a sliding rail fixedly installed on the inner side of the base, and a sliding block slidingly connected in the middle of the sliding rail, the sliding block is bolt-connected on the bottom of the mounting seat.

[0014] As a preferred scheme of the utility model, the support assembly further includes a gas cylinder fixedly installed on the center of the support plate, the output end of the gas cylinder is bolt-connected on the side wall of the mounting seat.

[0015] Compared with the prior art, the utility model has the beneficial effects that through the cooperation of the support assembly and the winding assembly, the diamond wire can be uniformly, closely and neatly arranged on the winding shaft, the problems of wire pressing and wire stacking are effectively avoided, the winding precision of the diamond wire is significantly improved, high-quality raw materials are provided for subsequent product cutting and other machining processes, the cutting precision and stability are improved, the tensile deformation, fracture and other conditions of the diamond wire caused by excessive tension are prevented, the winding loose problem caused by insufficient tension is also avoided, the internal quality and winding quality of the diamond wire are ensured, the machining interruption frequency caused by unstable tension is reduced, the production efficiency is improved, the winding requirements of diamond wires with different diameters, lengths and strengths are compatible, the versatility and utilization rate of the equipment are improved, the output diamond wire maintains high consistency and stability. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0017] Figure 1 It is the overall structure schematic view of the utility model;

[0018] Figure 2 It is the front structure schematic view of the utility model;

[0019] Figure 3 is a top view structural schematic diagram of the utility model;

[0020] Figure 4 is a bottom structure schematic diagram of the utility model.

[0021] In the drawing: 100, support assembly; 101, base; 102, support plate; 103, fixed plate; 104, mounting seat; 105, slide rail; 106, sliding block; 107, air cylinder; 200, winding assembly; 201, connecting piece; 202, motor; 203, turntable; 204, support rod; 205, driven disc; 206, claw; 207, knob; 208, lever; 209, clamping block; 210, limiting rod; 211, limiting block. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with the help of the accompanying drawings of the specification.

[0023] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0024] Secondly, "one embodiment" or "embodiment" referred to here means that specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an embodiment that is independent of or mutually exclusive with other embodiments.

[0025] EMBODIMENT

[0026] WITH REFERENCE TO Figures 1-4 , the embodiment provides a winding device for diamond wire processing, comprising,

[0027] The support assembly 100 comprises a base 101, a support plate 102 mounted on the upper end of the base 101, a fixed plate 103 fixedly mounted in the middle of the support plate 102, and a mounting seat 104 movably inserted into the end of the support plate 102.

[0028] The winding assembly 200 comprises a connecting piece 201 slidingly mounted in the middle position of the support plate 102, a motor 202 fixedly mounted in the middle of the connecting piece 201, a turntable 203 adaptively mounted at the end of the motor 202, a support rod 204 inserted into the middle of the mounting seat 104, and a driven disc 205 rotatably mounted at the end of the support rod 204.

[0029] Wherein, the reel which needs to be wound with the diamond wire is placed in the middle of the rotating disc 203, then the position of the mounting base 104 is adjusted along the supporting plate 102, so that the driven disc 205 is close to the reel, the reel is limited by the rotating disc 203, the reel can rotate synchronously with the rotating disc 203, then the diamond wire which needs to be wound is fixed on the side wall of the reel, the power of the motor 202 is connected through the control equipment, the motor 202 drives the rotating disc 203 to rotate, and then the reel is driven to wind the diamond wire.

[0030] Specifically, the winding assembly 200 further comprises a claw 206 mounted on the side wall of the driven disc 205, and the claw 206 is inserted into the side wall of the fixed plate 103.

[0031] Wherein, the claw 206 is added to the side wall of the driven disc 205, and the claw 206 is inserted into the side wall of the fixed plate 103, so that the driven disc 205 can limit the reel and facilitate the limitation of the diamond wire, the diamond wire is wound from the fixed position, and the reel is prevented from being reversed.

[0032] Further, the winding assembly 200 further comprises a knob 207 rotatably mounted on the end of the mounting base 104, and the knob 207 is threadedly connected to the center of the supporting rod 204.

[0033] Wherein, the knob 207 connected with the supporting rod 204 is added to the end of the mounting base 104, and the knob 207 is rotated, so that the extension length of the supporting rod 204 can be adjusted on the basis of the installation of the mounting base 104, and then the distance between the driven disc 205 and the rotating disc 203 is adjusted to adapt to the fixing use of reels of different sizes.

[0034] Further, the winding assembly 200 further comprises a lever 208 rotatably mounted on one side of the supporting plate 102, and a clamping block 209 fixedly mounted on the side wall of the lever 208, and the clamping block 209 is clamped on the side wall of the connecting piece 201.

[0035] Wherein, the lever 208 provided with the clamping block 209 is added, and the lever 208 is rotated to drive the connecting piece 201 together with the clamping block 209, so that the driving state of the motor 202 mounted in the connecting piece 201 to the reel on the side wall of the rotating disc 203 is adjusted to facilitate the winding use of reels of different sizes.

[0036] Preferably, the winding assembly 200 further comprises a limiting rod 210 rotatably mounted on the side wall of the supporting plate 102, and a limiting block 211 threadedly connected to the end of the limiting rod 210, and the end of the limiting rod 210 is inserted into the limiting groove in the side wall of the connecting piece 201.

[0037] The limiting rod 210 is arranged on the side wall of the support plate 102, is rotated to the middle of the limiting groove of the side wall of the connecting piece 201, is fixed by the limiting block 211, can limit the connecting piece 201 in cooperation with the support plate 102, maintains the stability of the position of the connecting piece 201, is rotated to the middle of the groove of the side wall of the support plate 102, can release the limitation of the connecting piece 201, and is convenient for adjusting the position of the connecting piece 201.

[0038] It should be explained that the support assembly 100 further comprises a sliding rail 105 fixedly installed on the inner side of the base 101 and a sliding block 106 slidingly connected in the middle of the sliding rail 105, and the sliding block 106 is bolted to the bottom of the mounting seat 104.

[0039] The sliding rail 105 with the sliding block 106 is installed on the side wall of the base 101 and is connected with the mounting seat 104, the position of the sliding block 106 is adjusted along the sliding rail 105, the position of the mounting seat 104 is adjusted, and further convenience is provided for cooperation with different sizes of the reel for winding.

[0040] Preferably, the support assembly 100 further comprises a pneumatic cylinder 107 fixedly installed at the center of the support plate 102, and an output end of the pneumatic cylinder 107 is bolted to the side wall of the mounting seat 104.

[0041] The pneumatic cylinder 107 is arranged to drive the mounting seat 104 to move, the mounting seat 104 is kept to stably move on the side wall of the support plate 102, and convenience is provided for cooperation with the control equipment to adjust the position of the mounting seat 104.

[0042] In use, the reel required to wind the diamond wire is placed in the middle of the rotating disc 203, then the position of the mounting seat 104 is adjusted along the support plate 102, so that the driven disc 205 is close to the reel, the reel is limited in cooperation with the rotating disc 203, the reel can be kept to synchronously rotate with the rotating disc 203, then the diamond wire required to be wound is fixed on the side wall of the reel, the power supply of the motor 202 is connected through the control equipment, the motor 202 drives the rotating disc 203 to rotate, and then drives the reel to wind the diamond wire.

[0043] In summary, through the cooperation of the supporting assembly and the winding assembly, the diamond wire can be uniformly, tightly and neatly arranged on the winding shaft, effectively avoiding problems such as wire pressing and wire stacking, so that the winding precision of the diamond wire is significantly improved, thereby providing high-quality raw materials for subsequent product cutting and other processing processes, improving the cutting precision and stability, preventing the diamond wire from stretching, deforming and breaking due to excessive tension, and also avoiding the problem of loose winding caused by insufficient tension, ensuring the internal quality and winding quality of the diamond wire, while reducing the number of processing interruptions caused by unstable tension, improving production efficiency, being compatible with the winding requirements of diamond wires of different diameters, lengths and strengths, improving the versatility and utilization rate of the equipment, and making the output diamond wire maintain high consistency and stability.

[0044] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are merely illustrative. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters (e.g., temperatures, pressures, etc.), mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be changed or re-sequenced without departing from the generality of the application. In the claims, any means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to particular embodiments described, but extends to various modifications, combinations and permutations of the embodiments described herein.

[0045] Furthermore, in the interest of providing a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those unrelated to the best mode of practicing the present application currently contemplated).

[0046] It is to be understood that the development of the particular implementations described herein was not determined merely by the availability of certain items or materials. Rather and more generally, specific implementations can be determined, for example, based on the particular requirements of the instrument or system to which that implementation relates. For example, a specific implementation of a reagent or kit can be determined based on the number of assays or assays types that are to be performed by the instrument or system that implementation relates to.

[0047] It should be noted that the above examples are only used to illustrate the technical solutions of the present application, not to limit it. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A winding device for diamond wire processing, characterized by: Comprising, The support assembly (100) comprises a base (101), a support plate (102) mounted on the upper end of the base (101), a fixed plate (103) fixedly mounted in the middle of the support plate (102), and a mounting seat (104) movably inserted into the end of the support plate (102); The winding assembly (200) comprises a connecting piece (201) slidably mounted in the middle of the support plate (102), a motor (202) fixedly mounted in the middle of the connecting piece (201), a rotating disc (203) adaptively mounted on the end of the motor (202), a support rod (204) inserted into the middle of the mounting seat (104), and a driven disc (205) rotatably mounted on the end of the support rod (204).

2. The winding device for processing a diamond wire according to claim 1, characterized in that: The winding assembly (200) further comprises a claw (206) mounted on the side wall of the driven disc (205), and the claw (206) is inserted into the side wall of the fixed plate (103).

3. The winding device for processing a diamond wire according to claim 2, characterized in that: The winding assembly (200) further comprises a knob (207) rotatably mounted on the end of the mounting seat (104), and the knob (207) is threadedly connected to the center of the support rod (204).

4. The winding device for processing a diamond wire according to claim 3, characterized in that: The winding assembly (200) further comprises a lever (208) rotatably mounted on one side of the support plate (102), and a clamping block (209) fixedly mounted on the side wall of the lever (208), and the clamping block (209) is clamped on the side wall of the connecting piece (201).

5. The winding device for processing a diamond wire according to claim 4, characterized in that: The winding assembly (200) further comprises a limiting rod (210) rotatably mounted on the side wall of the support plate (102), and a limiting block (211) threadedly connected to the end of the limiting rod (210), and the end of the limiting rod (210) is inserted into the middle of the limiting groove in the side wall of the connecting piece (201).

6. The winding device for processing a diamond wire according to claim 5, wherein: The support assembly (100) further comprises a slide rail (105) fixedly mounted on the inner side of the base (101), and a sliding block (106) slidably connected in the middle of the slide rail (105), and the sliding block (106) is connected to the bottom of the mounting seat (104) by bolts.

7. The winding device for processing a diamond wire according to claim 6, characterized in that: The support assembly (100) further comprises a pneumatic cylinder (107) fixedly mounted on the center of the support plate (102), and the output end of the pneumatic cylinder (107) is connected to the side wall of the mounting seat (104) by bolts.

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