Shaftless flat wire take-up machine

Abstract

The utility model discloses a shaftless flat wire take-up machine. Comprising a traction mechanism, a wire storage mechanism and a take-up mechanism which are arranged on a rack. A take-up mechanism is arranged below the traction mechanism, a wire storage mechanism is arranged on the side of the traction mechanism and the take-up mechanism, and the traction mechanism, the wire storage mechanism and the take-up mechanism sequentially form a flat enameled wire take-up channel; the take-up mechanism comprises a base, an inner center mechanism and an outer center mechanism, the base is arranged on the rack, the inner center mechanism is movably arranged on the base, the outer center mechanism is rotatably arranged on the inner center mechanism, a take-up reel station is formed between the inner center mechanism and the outer center mechanism, the take-up reel is placed at the take-up reel station, and the take-up reel is arranged on the take-up reel station. The two ends of the take-up reel are fixed to the inner center mechanism and the outer center mechanism respectively. The flat enameled wire is drawn by the drawing mechanism, and the flat enameled wire is taken up on the take-up reel by the take-up mechanism. According to the utility model, the take-up efficiency of the flat enameled wire is improved, and the production cost is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to flat wire enameled wire production technical field, especially relates to a shaftless flat wire take-up machine. BACKGROUND

[0002] After the production of flat enameled wire, the take-up machine is generally used to take up the wire, the take-up reel is installed on the take-up shaft of the take-up machine, and the take-up reel is driven to rotate by the take-up shaft, so that the enameled wire is taken up on the take-up reel. After the take-up reel is full of wire, it needs to be taken off from the take-up shaft, and since the weight of the full take-up reel is heavy, it is time-consuming and laborious to unload the take-up reel from the take-up shaft, and the production efficiency is low, in addition, the material consumed by the production of the take-up shaft also increases the production cost.

[0003] The information disclosed in this section of background art is only intended to increase the understanding of the overall background of the utility model, and should not be regarded as acknowledging or implying in any form that the information constitutes prior art known to those skilled in the art. CONTENT OF THE UTILITY MODEL

[0004] The utility model aims at providing a shaftless flat wire take-up machine, so as to overcome the defects in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a shaftless flat wire take-up machine, which comprises a traction mechanism, a wire storage mechanism and a take-up mechanism arranged on a rack. The take-up mechanism is arranged below the traction mechanism, and the wire storage mechanism is arranged on the side of the traction mechanism and the take-up mechanism. The traction mechanism, the wire storage mechanism and the take-up mechanism form a flat enameled wire take-up channel in sequence. The take-up mechanism comprises a base, an inner center mechanism and an outer center mechanism. The base is arranged on the rack, the inner center mechanism is movably arranged on the base, and the outer center mechanism is rotatably arranged on the inner center mechanism. The inner center mechanism and the outer center mechanism form a take-up reel station, and the take-up reel is placed in the take-up reel station and fixed on the inner center mechanism and the outer center mechanism at both ends. The flat enameled wire is pulled by the traction mechanism, and the flat enameled wire is taken up on the take-up reel by the take-up mechanism.

[0006] Preferably, in the technical scheme, the inner center mechanism comprises a guide rail, a sliding block, a moving frame, a first servo motor, a first belt transmission mechanism, a second servo motor, a second belt transmission mechanism, a transmission shaft and an inner center; the guide rail, the first servo motor and the first belt transmission mechanism are arranged on the base; the sliding block is arranged on the guide rail; the moving frame is arranged on the sliding block; the moving frame is connected with the first belt transmission mechanism; the first servo motor is in transmission connection with the first belt transmission mechanism; the moving frame is driven to move along the guide rail by the cooperation of the first servo motor and the first belt transmission mechanism; the outer center mechanism, the second servo motor, the second belt transmission mechanism and the transmission shaft are arranged on the moving frame; the second servo motor is in transmission connection with the second belt transmission mechanism; the second belt transmission mechanism is connected with the transmission shaft; the end of the transmission shaft is provided with the inner center; the inner center is driven to rotate by the cooperation of the second servo motor and the second belt transmission mechanism.

[0007] Preferably, in the technical scheme, the outer center mechanism comprises an electric cylinder, a fixed arm, a rotating arm, an adjusting mechanism and an outer center; the fixed arm and the electric cylinder are arranged on the moving frame; the fixed arm is connected with the rotating arm; the electric cylinder is connected with the fixed arm; the adjusting mechanism is arranged on the rotating arm; the outer center is arranged on the adjusting mechanism; the outer center is arranged opposite to the inner center; the distance between the outer center and the inner center is adjusted by the adjusting mechanism; the rotating arm is driven to rotate by the electric cylinder, so that the take-up reel station is opened or closed.

[0008] Preferably, in the technical scheme, the fixed arm comprises an arm shaft and a shell; the arm shaft is arranged in the shell; the both ends of the arm shaft are fixed by bearings; the rear end of the arm shaft is connected with the output end of the electric cylinder; the front end of the arm shaft is rotatably connected with the rotating arm; the rotating arm is driven to rotate by the electric cylinder.

[0009] Preferably, in the technical scheme, the rear end of the arm shaft is provided with a connecting rod; the connecting rod is connected with the output end of the electric cylinder; the output end of the electric cylinder pushes the connecting rod; the connecting rod drives the arm shaft to rotate.

[0010] Preferably, in the technical scheme, the adjusting mechanism comprises a cylinder, a fixed plate, a connecting plate and a sliding rod; the fixed plate is arranged on the rotating arm; the cylinder is arranged on the fixed plate; the output end of the cylinder is connected with the connecting plate; the sliding rod is arranged on the connecting plate; the outer center is arranged on the sliding rod; the connecting plate is driven to stretch and retract by the cylinder, so that the sliding rod is driven to stretch and retract, and the distance between the outer center and the inner center is adjusted.

[0011] Preferably, in the technical scheme, the traction mechanism comprises a main traction roller, a first auxiliary traction roller, a second auxiliary traction roller and a rear traction roller; the main traction roller is arranged on the rack; the first auxiliary traction roller and the second auxiliary traction roller are located in front of the main traction roller; the rear traction roller is located between the main traction roller and the storage mechanism; the main traction roller, the first auxiliary traction roller, the second auxiliary traction roller and the rear traction roller form a traction channel.

[0012] Preferably, in the technical solution, the wire storage mechanism includes a wire storage frame, a fixed roller, and a wire storage roller. The wire storage frame is located to the side of the traction mechanism and the take-up mechanism. The fixed roller and the wire storage roller are provided on the wire storage frame. The fixed roller is located at the lower part of the wire storage frame. The wire storage roller is vertically mounted on the wire storage frame, and a wire storage station is formed between the wire storage roller and the fixed roller.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] By replacing the original shafted take-up machine with a shaftless take-up mechanism, the speed of changing the take-up reel when it is full is greatly accelerated, and the efficiency of taking up flat enameled wire is improved. It also reduces the material required to manufacture the shaft, thus lowering production costs. Attached image description:

[0015] Figure 1 This is the main view of the shaftless flat wire take-up machine of this utility model;

[0016] Figure 2 This is a left view of the shaftless flat wire take-up machine of this utility model;

[0017] Figure 3 This is a top view of the shaftless flat wire take-up machine of this utility model;

[0018] Figure 4 This is a schematic diagram of the wire take-up mechanism of this utility model;

[0019] Figure 5 This is a front view of the wire take-up mechanism of this utility model;

[0020] Figure 6 This is a left view of the wire take-up mechanism of this utility model;

[0021] Figure 7 This is a top view of the wire take-up mechanism of this utility model;

[0022] Figure 8 This is a rear view of the wire take-up mechanism of this utility model;

[0023] Figure 9 for Figure 7 Sectional view along axis AA;

[0024] Figure 10 This is a schematic diagram of the winding state of the shaftless flat wire take-up machine of this utility model;

[0025] Figure 11 This is a schematic diagram of the shaftless flat wire take-up machine of this utility model in the state of full wire. Detailed implementation method:

[0026] The specific embodiments of this utility model are described in detail below, but it should be understood that the protection scope of this utility model is not limited to the specific embodiments.

[0027] Unless otherwise expressly stated, throughout the specification and claims, the term "comprising" or its variations such as "including" or "comprises" shall be understood to include the stated elements or components without excluding other elements or other components.

[0028] like Figures 1-3 As shown, a shaftless flat wire take-up machine includes a traction mechanism 2, a wire storage mechanism 3, and a take-up mechanism 4 mounted on a frame 1. Two take-up mechanisms 4 are located below the traction mechanism 2, and the wire storage mechanism 3 is located to the side of the traction mechanism 2 and the take-up mechanism 4. The traction mechanism 2, the wire storage mechanism 3, and the take-up mechanism 4 form a flat enameled wire take-up channel in sequence. Each take-up mechanism 4 includes a base 40, an inner tip mechanism 41, and an outer tip mechanism 42. The base 40 is mounted on the frame 1. The inner tip mechanism 41 is movably mounted on the base 40, and the outer tip mechanism 42 is rotatably mounted on the inner tip mechanism 41. A take-up reel station is formed between the inner tip mechanism 41 and the outer tip mechanism 42. The take-up reel is placed at the take-up reel station, and its two ends are fixed to the inner tip mechanism and the outer tip mechanism, respectively. The traction mechanism 2 pulls the flat enameled wire 5, and the take-up mechanism 4 takes the flat enameled wire 5 onto the take-up reel.

[0029] The traction mechanism 2 includes a main traction roller 20, a first auxiliary traction roller 21, a second auxiliary traction roller 22, and a rear traction roller 23. The main traction roller 20 is mounted on the frame 1. The first auxiliary traction roller 21 and the second auxiliary traction roller 22 are located in front of the main traction roller 20. The rear traction roller 23 is located between the main traction roller 20 and the wire storage mechanism 3. The main traction roller 20, the first auxiliary traction roller 21, the second auxiliary traction roller 22, and the rear traction roller 23 form a traction channel.

[0030] The wire storage mechanism 3 includes a wire storage frame 30, a fixed roller 31, and a wire storage roller 32. The wire storage frame 30 is located on the side of the traction mechanism 2 and the take-up mechanism 4. The fixed roller 31 and the wire storage roller 32 are installed on the wire storage frame 30. The fixed roller 31 is located at the lower part of the wire storage frame 30, and the wire storage roller 32 is vertically and vertically mounted on the wire storage frame 30. The wire storage roller 32 and the fixed roller 31 form a wire storage station.

[0031] like Figures 4-8As shown, the inner center mechanism 41 includes a guide rail 410, a sliding block 411, a moving frame 412, a first servo motor 413, a first belt transmission mechanism 414, a second servo motor 415, a second belt transmission mechanism 416, a transmission shaft 417, and an inner center 418. The guide rail 410, the first servo motor 413, and the first belt transmission mechanism 414 are arranged on the base 40. The sliding block 411 is arranged on the guide rail 410. The moving frame 412 is arranged on the sliding block 411. The moving frame 412 is connected with the first belt transmission mechanism 414. The first servo motor 413 is in transmission connection with the first belt transmission mechanism 414. The moving frame 412 is driven to move along the guide rail 410 by the cooperation of the first servo motor 413 and the first belt transmission mechanism 414. The outer center mechanism 42, the second servo motor 415, the second belt transmission mechanism 416, and the transmission shaft 417 are arranged on the moving frame 412. The second servo motor 415 is in transmission connection with the second belt transmission mechanism 416. The second belt transmission mechanism 416 is connected with the transmission shaft 417. The inner center 418 is arranged at the end of the transmission shaft 417. The inner center 418 is driven to rotate by the cooperation of the second servo motor 415 and the second belt transmission mechanism 416.

[0032] The outer center mechanism 42 includes an electric cylinder 420, a fixed arm 421, a rotating arm 422, an adjusting mechanism, and an outer center 423. The fixed arm 421 and the electric cylinder 420 are arranged on the moving frame 412. The fixed arm 421 is connected with the rotating arm 422. The electric cylinder 420 is connected with the fixed arm 421. The adjusting mechanism includes a cylinder 424, a fixed plate 425, a connecting plate 426, and a sliding rod 427. The fixed plate 425 is arranged on the rotating arm 422. The cylinder 424 is arranged on the fixed plate 425. The output end of the cylinder 424 is connected with the connecting plate 426. The sliding rod 427 is arranged on the connecting plate 426. The outer center 423 is arranged on the sliding rod 427. The distance between the outer center 423 and the inner center 418 is adjusted by the cooperation of the cylinder 424, the connecting plate 426, and the sliding rod 427. Figure 9 As shown, the fixed arm 421 includes a rotating shaft 428 and a housing 429. The rotating shaft 428 is arranged in the housing 429. The rotating shaft 428 is fixed at both ends by bearings. The rear end of the rotating shaft 428 is provided with a connecting rod 430. The output end of the electric cylinder 420 is connected with the connecting rod 430. The output end of the electric cylinder 420 pushes the connecting rod 430. The connecting rod 430 drives the rotating shaft 428 to rotate. The front end of the rotating shaft 428 is rotatably connected with the rotating arm 422. The rotating arm 422 is driven to rotate by the cooperation of the electric cylinder 420 and the rotating shaft 428. The rotating arm 422 is driven to rotate by the electric cylinder 420, so that the take-up reel station is opened or closed.

[0033] As shown, Figure 10As shown, the take-up reel is placed in the take-up reel station, and according to the size of the take-up reel, the outer top 423 and the inner top 418 are adjusted to an appropriate distance, and the outer top 423 and the inner top 418 clamp the take-up reel. The flat wire enameled wire 5 is introduced into the main traction roller 20, and the flat wire enameled wire 5 passes through the first auxiliary traction roller 21 back to the main traction roller 20, and then passes through the second auxiliary traction roller 22, the rear traction roller 23 into the wire storage mechanism 3. At this time, the take-up reel normally takes up the wire, the wire storage station does not store the wire, and the wire storage roller 32 is located in the idle position, and the flat wire enameled wire 5 enters the take-up reel in the take-up reel station after the fixed roller 31, the wire storage roller 32, and the take-up reel starts to take up the wire under the drive of the inner top 418.

[0034] As shown, Figure 11 When the take-up reel in the take-up reel station is full, the AGV car moves to the take-up reel station, the outer top 423 is retracted by the cylinder 424, the outer top 423 is rotated with the rotating arm 422 by the electric cylinder 420, the take-up reel station is opened, the take-up reel is loosened, and the take-up reel falls into the AGV car. The AGV car moves the full take-up reel to the next process. At the same time, the wire storage roller 32 rises to the wire storage position, and the flat wire enameled wire 5 is stored in the wire storage station between the fixed roller 31 and the wire storage roller 32. The empty take-up reel is placed in the take-up reel station in another take-up reel mechanism 4, and the flat wire enameled wire 5 in the wire storage station is introduced into the empty take-up reel for take-up. During the take-up process, the wire storage roller 32 gradually returns to the idle position. By replacing the original shaft type take-up reel with a shaftless take-up reel, the speed of replacing the take-up reel when the take-up reel is full is greatly accelerated, the efficiency of the flat wire enameled wire take-up is improved. The materials required for manufacturing the shaft are reduced, and the production cost is reduced.

[0035] The foregoing description of specific exemplary embodiments of the present application is intended for purposes of illustration and example only. These descriptions are not intended to limit the application in any way, but to provide illustration of the application. It will be readily apparent to one of ordinary skill in the art that numerous changes and / or modifications can be made to the application as described without departing from the spirit and scope of the application. It is intended that the scope of the application be defined by the following claims and their equivalents.

Claims

1. An axleless flat wire take-up machine characterized by: The traction mechanism, the line storage mechanism and the take-up mechanism are arranged on the rack in sequence to form a flat wire enamel wire take-up channel.

2. The shaftless flat wire take-up machine of claim 1, wherein: The inner top mechanism comprises a guide rail, a sliding block, a moving frame, a first servo motor, a first belt transmission mechanism, a second servo motor, a second belt transmission mechanism, a transmission shaft and an inner top.

3. The shaftless flat wire take-up machine of claim 2, wherein: The outer top mechanism comprises an electric cylinder, a fixed arm, a rotating arm, an adjusting mechanism and an outer top.

4. The shaftless flat wire take-up machine of claim 3, wherein: The fixed arm comprises an arm shaft and a housing.

5. The shaftless flat wire take-up machine of claim 4, wherein: The adjusting mechanism comprises a cylinder, a fixed plate, a connecting plate and a sliding rod.

6. The shaftless flat wire take-up machine of claim 3, wherein: The cylinder is arranged on the fixed plate, the output end of the cylinder is connected with the connecting plate, the connecting plate is provided with the sliding rod, and the outer top is arranged on the sliding rod. The cylinder drives the connecting plate to stretch and retract, thereby driving the sliding rod to stretch and retract, and the distance between the outer top and the inner top is adjusted.

7. The shaftless flat wire take-up machine of claim 1, wherein: The traction mechanism comprises a main traction roller, a first auxiliary traction roller, a second auxiliary traction roller and a rear traction roller, the main traction roller is arranged on the frame, the first auxiliary traction roller and the second auxiliary traction roller are located in front of the main traction roller, the rear traction roller is located between the main traction roller and the line storage mechanism, and the main traction roller, the first auxiliary traction roller, the second auxiliary traction roller and the rear traction roller form a traction channel.

8. The shaftless flat wire take-up machine of claim 1, wherein: The line storage mechanism comprises a line storage frame, a fixed roller and a line storage roller, the line storage frame is located on the side of the traction mechanism and the take-up mechanism, the fixed roller and the line storage roller are arranged on the line storage frame, the fixed roller is located at the lower part of the line storage frame, the line storage roller is arranged on the line storage frame in a lifting manner, and the line storage roller and the fixed roller form a line storage station.

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