A push-pull type rinsing tank for pickling line
By using the adjustable through-hole structure and filter screen design of the rinsing tank in the push-pull pickling line, the problem of the existing pickling tank being unable to be adjusted is solved, enabling adaptive adjustment for strip steel of different specifications, reducing acid waste and environmental pollution, and improving the efficiency and safety of the equipment.
Patent Information
- Application Number
- CN202423218724.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-26
AI Technical Summary
The existing pickling tanks have fixed inlet and outlet sizes, which cannot be adjusted according to the thickness and width of the strip steel. This can lead to acid leakage or increased inlet and outlet resistance, affecting equipment use and causing environmental pollution.
A push-pull type rinsing tank for pickling lines is designed, which adopts an adjustable through-hole structure. The through-hole size can be adjusted by a sealing plate and a lifting component. Combined with a filter screen and a liquid supply mechanism, it ensures stable delivery and discharge of acid.
It enables precise adjustment based on different specifications of strip steel, reduces acid leakage, improves equipment versatility and flexibility, ensures the safety and hygiene of the pickling process, and reduces environmental pollution.
Smart Images

Figure CN223607374U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of push-pull pickling, and in particular relates to a rinsing tank for a push-pull pickling line. BACKGROUND
[0002] In the metal processing industry, the pickling line is a crucial link, mainly used for removing oxides, rust and other contaminants on the surface of the strip steel to improve the surface quality of the strip steel and the subsequent processing performance.
[0003] At present, the existing pickling tank usually adopts a fixed size of the inlet and outlet, which brings many inconveniences in actual application. Specifically, since the thickness and width of the strip steel may vary due to different production needs, the fixed size of the inlet and outlet is not sufficient when processing different specifications of strip steel. When the strip steel is thin, the excessively large inlet and outlet may cause excessive leakage of acid liquid, not only wasting the acid liquid resources, but also possibly causing environmental pollution. Conversely, when the strip steel is thick, the excessively small inlet and outlet may increase the resistance of the strip steel entering and exiting the pickling tank, and even cause damage to the equipment.
[0004] In view of the above problems, a rinsing tank for a push-pull pickling line is designed. CONTENT OF THE INVENTION
[0005] The embodiments of the present application provide a rinsing tank for a push-pull pickling line to solve the problem that the size of the inlet and outlet of the existing pickling tank is fixed and cannot be adjusted according to the thickness of the strip steel in the related art.
[0006] In a first aspect, a rinsing tank for a push-pull pickling line is provided, comprising:
[0007] a pickling tank having a cavity for pickling of strip steel inside;
[0008] a cover plate is arranged on the pickling tank, both ends of the pickling tank are provided with through holes, the top of the through hole is open, and the through hole is used for feeding and discharging the strip steel;
[0009] two accommodating grooves are oppositely arranged at the bottom of the cover plate, the accommodating grooves are communicated with the through holes, an adjusting plate is arranged inside the accommodating grooves, the adjusting plate comprises a sealing plate slidingly arranged inside the through hole, and a lifting piece arranged on the accommodating groove, the lifting piece is connected with the sealing plate and is used for driving the sealing plate to lift and lower to adjust the size of the through hole.
[0010] In some embodiments, the length and width of the sealing plate are respectively matched with the length and width of the through hole.
[0011] In some embodiments, the lifting member comprises a plurality of electric push rods arranged at the top of the accommodating groove, and a sealing strip is arranged on the piston rod of each electric push rod.
[0012] In some embodiments, two filter screens are arranged inside the chamber.
[0013] In some embodiments, a liquid supply mechanism is arranged inside the chamber, and the liquid supply mechanism is used to inject liquid into the chamber.
[0014] The liquid supply mechanism comprises a liquid supply pipe arranged inside the chamber, and a plurality of liquid supply pipes are arranged on the liquid supply pipe, wherein the liquid supply pipes are in U shape, and a plurality of liquid outlets are arranged on the liquid supply pipes.
[0015] One end of the liquid supply pipe is provided with a communication pipeline, and one end of the communication pipeline is connected with an external liquid supply pipeline.
[0016] In some embodiments, a liquid discharge valve is arranged at the bottom of the pickling tank, and the liquid discharge valve is communicated with the chamber.
[0017] The embodiments of the present application provide a push-pull type pickling line rinsing tank, the size of the through hole can be adjusted according to the thickness of the strip steel, so as to ensure that the acid liquid does not leak too much, thereby improving the pickling efficiency, so that the rinsing tank can adapt to strip steels of different specifications and thicknesses, and the universality and flexibility of the equipment are improved.
[0018] The sealing plate can effectively prevent acid liquid from volatilizing and splashing out, reduce the waste of acid liquid, and reduce the pollution to the environment. The closing of the cover plate and the adjustment of the sealing plate can ensure the safety and hygiene of the pickling process, and avoid direct contact of the operator with the acid liquid. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Figure 1 The three-dimensional structure schematic diagram provided by the embodiments of the present application is provided.
[0021] Figure 2 The three-dimensional structure schematic cross-sectional view provided by the embodiments of the present application is provided.
[0022] Figure 3 The three-dimensional schematic diagram of the liquid supply mechanism and the connection structure of the pickling tank provided by the embodiments of the present application is provided.
[0023] Figure 4 Figure 2 is a right sectional view of the embodiment of the present application.
[0024] In the figure: 1, pickling tank; 2, chamber; 3, cover plate; 4, through hole; 5, containing groove; 6, adjusting plate; 61, sealing plate; 62, lifting piece; 621, electric push rod; 622, sealing strip; 7, filter screen; 8, liquid supply mechanism; 81, liquid supply pipe; 82, liquid delivery pipe; 83, communication pipeline; 9, liquid discharge valve. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0026] The embodiments of the present application provide a push-pull type pickling line rinsing tank, which can solve the problem that the existing pickling tank in the related art has fixed inlet and outlet sizes and cannot be adjusted according to the thickness of the strip steel.
[0027] Please refer to Figures 1-3 A push-pull type pickling line rinsing tank comprises: a pickling tank 1, which has a chamber 2 for pickling of strip steel inside;
[0028] A cover plate 3 is arranged on the pickling tank 1, and through holes 4 are arranged at both ends of the pickling tank 1, the top of the through hole 4 is open, and the through hole 4 is used for the inlet and outlet of the strip steel; two containing grooves 5 are arranged at the bottom of the cover plate 3 in opposite directions, the containing groove 5 is in communication with the through hole 4, and an adjusting plate 6 is arranged inside the containing groove 5, the adjusting plate 6 comprises: a sealing plate 61 slidingly arranged inside the through hole 4, and a lifting piece 62 arranged on the containing groove 5, the lifting piece 62 is connected with the sealing plate 61 and is used for driving the sealing plate 61 to lift, so as to adjust the size of the through hole 4.
[0029] In the pickling process, the strip steel needs to enter from one end of the pickling tank 1 through hole 4 and exit from the other end through hole 4. At this time, the sealing plate 61 of the adjusting plate 6 is in a completely raised state, so that the size of the through hole 4 is maximized, facilitating the smooth entry and exit of the strip steel.
[0030] When the strip steel enters the pickling tank 1, in order to prevent acid leakage and ensure pickling effect, the size of the through hole 4 needs to be adjusted according to the thickness of the strip steel. At this time, the sealing plate 61 is driven to descend by the lifting piece 62 until the sealing plate 61 tightly fits the upper and lower surfaces of the strip steel. Since the sealing plate 61 can slide inside the through hole 4, it can be adjusted left and right according to the width of the strip steel, ensuring the sealing effect.
[0031] In the chamber 2 of the pickling tank 1, the acid reacts chemically with the surface of the strip steel, removing oxides and rust. At this time, the cover plate 3 prevents acid from evaporating and splashing, ensuring the safety and hygiene of the pickling process.
[0032] After pickling is completed, the lifting piece 62 drives the sealing plate 61 to rise again, and the strip steel exits the pickling tank 1 from the through hole 4 and enters the next process.
[0033] By adjusting the size of the through hole 4, precise adjustment can be made according to strip steels of different thicknesses, ensuring that the acid does not leak too much, thereby improving the pickling efficiency, so that the rinsing tank can adapt to strip steels of different specifications and thicknesses, improving the versatility and flexibility of the equipment.
[0034] The sealing plate 61 can effectively prevent acid from evaporating and splashing, reducing waste of acid and reducing environmental pollution. The closing of the cover plate 3 and the adjustment of the sealing plate 61 can ensure the safety and hygiene of the pickling process, avoiding direct contact between the operator and the acid.
[0035] The length and width of the sealing plate 61 in the present embodiment are respectively matched with the length and width of the through hole 4.
[0036] The width of the sealing plate 61 is designed to match the width of the through hole 4, in order to ensure that when the sealing plate 61 is lowered and fitted on the edge of the through hole 4, a tight seal can be formed to prevent acid leakage.
[0037] At the same time, the length of the sealing plate 61 should be large enough to cover at least part or even all of the through hole 4 in the opening direction. In this way, regardless of the width of the strip steel, the sealing plate 61 can be tightly fitted on the upper and lower surfaces of the strip steel through the adjustment of the lifting piece 62, ensuring the sealing effect in the pickling process.
[0038] The design of the sealing plate 61 matching the width of the through hole 4 ensures that the sealing plate 61 can be tightly fitted on the edge of the through hole, effectively preventing acid leakage. Since the length of the sealing plate 61 can cover part or all of the through hole 4 in the opening direction, the rinsing tank can adapt to strip steels of different widths, improving the versatility and flexibility of the equipment.
[0039] In one embodiment, the lifting member 62 comprises a plurality of electric push rods 621 arranged at the top of the accommodating groove 5, and a sealing strip 622 is arranged on the piston rod of the electric push rods 621 on the same side.
[0040] The plurality of electric push rods 621 are evenly distributed at the top of the accommodating groove 5, and the electric push rods 621 on the same side, i.e., the same side relative to the through hole 4, are connected by a common connection to ensure that they can move synchronously.
[0041] A sealing strip 622 is commonly connected to the piston rod of the electric push rods 621 on the same side. The sealing strip 622 can maintain close connection with the piston rod when the electric push rod 621 is retracted, and moves together with the piston rod.
[0042] The bottom end of the sealing strip 622 is connected to the sealing plate 61 by welding. In this way, when the electric push rod 621 is retracted, the sealing strip 622 will drive the sealing plate 61 to rise and fall.
[0043] When the size of the through hole 4 needs to be adjusted, the control system sends instructions to the electric push rod 621 to start the retraction movement. As the piston rod of the electric push rod 621 extends or retracts, the sealing strip 622 moves and drives the sealing plate 61 to rise and fall. By accurately controlling the retraction amount of the electric push rod 621, the position of the sealing plate 61 can be accurately adjusted, thereby achieving accurate control of the size of the through hole 4.
[0044] The chamber 2 in the embodiment has two filter screens 7 arranged inside.
[0045] The main function of the filter screen 7 is to filter out impurities and particulate matter in the pickling solution, which may come from oxides, rust or other contaminants on the surface of the strip. This avoids blockage of the liquid supply mechanism 8 and the liquid discharge valve 9.
[0046] In order to facilitate replacement and maintenance, the two filter screens 7 are placed in abutment in the chamber 2. When the filter screen 7 is blocked or worn to a certain extent, the operator can conveniently remove it for cleaning or replacement.
[0047] Preferably, the chamber 2 in the embodiment is provided with a liquid supply mechanism 8 inside, which is used to inject liquid into the chamber 2; the liquid supply mechanism 8 comprises a liquid supply pipe 81 arranged inside the chamber 2, a plurality of liquid supply pipes 82 are arranged on the liquid supply pipe 81, the liquid supply pipes 82 are U-shaped, and a plurality of liquid outlets are formed on the liquid supply pipes 82; one end of the liquid supply pipe 82 is provided with a communication pipe 83, and one end of the communication pipe 83 is connected with an external liquid supply pipe.
[0048] The liquid supply pipe 81 is arranged inside the chamber 2, usually along the length direction of the chamber. The liquid supply pipe 81 serves as the main delivery pipe for the pickling solution, and its material should be corrosion-resistant and pressure-resistant to ensure stable delivery of the pickling solution.
[0049] The liquid delivery pipe 82 branches from the liquid supply pipe 81 and is arranged along the length of the liquid supply pipe 81. The U-shaped design of the liquid delivery pipe 82 can ensure a certain pressure balance of the pickling solution in the liquid delivery pipe 82, allowing the pickling solution to enter the chamber 2 more uniformly and stably.
[0050] A plurality of liquid outlets are provided on the liquid delivery pipe 82, which are used to uniformly pour the pickling solution into the chamber 2. The size and number of the liquid outlets should be reasonably designed according to the flow rate and injection pressure of the pickling solution to ensure smooth pouring of the pickling solution into the chamber 2.
[0051] One end of the liquid delivery pipe 82 is connected to an external liquid supply pipe through a communication pipe 83. The communication pipe 83 serves as an input channel for the pickling solution to ensure stable delivery of the pickling solution.
[0052] Further, the pickling tank 1 in the present embodiment is provided with a liquid discharge valve 9 at the bottom, which is in communication with the chamber 2.
[0053] The liquid discharge valve 9 is arranged at the bottom of the pickling tank 1 and is located at the lowest point of the chamber 2, which can ensure that the waste liquid in the chamber 2 can be completely discharged without dead corners during the liquid discharge process.
[0054] The liquid discharge valve 9 is usually made of corrosion-resistant and wear-resistant materials such as stainless steel or special alloy. At the same time, in order to facilitate operation and maintenance, the liquid discharge valve 9 is usually designed as a manual or electric control, and is equipped with corresponding sealing devices to ensure that there is no leakage in the closed state.
[0055] The other end of the liquid discharge valve 9 is connected to an external waste liquid treatment pipe. During the liquid discharge process, the waste liquid is transported to the external waste liquid treatment system for further treatment through the liquid discharge pipe.
[0056] In the description of the present application, it should be noted that the terms "upper", "lower", and the like are used for indicating the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integrally connected; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0057] It should be noted that in the present application, relational terms such as "first" and "second", and the like are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or other elements inherent in such a process, method, article or apparatus. Without more limitations, the element defined by the statement "comprising a" does not exclude the presence of other identical elements in the process, method, article or apparatus including the element.
[0058] The above is only a specific embodiment of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features applied herein.
Claims
1. A rinsing tank for a push-pull pickling line, characterized in that Include: pickling tank (1), which has a chamber (2) for pickling strip steel inside; The cover plate (3) is arranged on the pickling tank (1), both ends of the pickling tank (1) are provided with through holes (4), the top of the through hole (4) is open, the through hole (4) is used for the feeding and discharging of strip steel; Two accommodating grooves (5) are oppositely arranged at the bottom of the cover plate (3), the accommodating grooves (5) are communicated with the through holes (4), the accommodating grooves (5) are provided with adjusting plates (6) inside, the adjusting plates (6) comprise: sealing plates (61) slidably arranged inside the through holes (4), and lifting pieces (62) arranged on the accommodating grooves (5), the lifting pieces (62) are connected with the sealing plates (61) and are used for driving the sealing plates (61) to ascend and descend, so as to adjust the size of the through holes (4).
2. The rinsing tank for push-pull pickling line according to claim 1, characterized in that: The length and width of the sealing plate (61) are respectively matched with the length and width of the through hole (4).
3. The rinsing tank for push-pull pickling line according to claim 1, characterized in that: The lifting piece (62) comprises a plurality of electric push rods (621) arranged at the top of the accommodating groove (5), a sealing strip (622) is arranged on the piston rod of the electric push rod (621) on the same side, and the bottom end of the sealing strip (622) is connected with the sealing plate (61).
4. The rinsing tank for push-pull pickling line according to claim 1, characterized in that: Two filter screens (7) are oppositely arranged inside the chamber (2).
5. The rinsing tank for push-pull pickling line according to claim 1, characterized in that: The chamber (2) is provided with a liquid supply mechanism (8) inside, the liquid supply mechanism (8) is used for injecting liquid into the chamber (2) inside; The liquid supply mechanism (8) comprises a liquid supply pipe (81) arranged inside the chamber (2), a plurality of liquid supply pipes (82) are arranged on the liquid supply pipe (81), the liquid supply pipe (82) is in U shape, and a plurality of liquid outlets are arranged on the liquid supply pipe (82); One end of the liquid supply pipe (82) is provided with a communication pipeline (83), one end of the communication pipeline (83) is connected with an external liquid supply pipeline.
6. The rinsing tank for push-pull pickling line according to claim 1, characterized in that: The bottom of the pickling tank (1) is provided with a liquid discharge valve (9), and the liquid discharge valve (9) is communicated with the chamber (2).