Electrophoresis tank for automobile electrophoretic coating production line

By introducing moving, lifting, and clamping mechanisms into the electrophoresis tank, automated continuous electrophoretic processing of automotive parts is achieved, solving the problems of coating damage and low efficiency, and improving processing efficiency.

CN223607396UActive Publication Date: 2025-11-28JIANGSU ZHONGSHEN WEIYE INTELLIGENT EQUIPMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423156453.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-28
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

In existing automotive electrophoretic coating production lines, the coating on automotive parts that is not completely dry after electrophoresis is easily damaged by friction, and the processing efficiency is low, requiring manual intervention for the next processing step.

Method used

By employing a moving, lifting, and clamping mechanism, the automated continuous processing of automotive parts in the electrophoresis tank is achieved. The automated electrophoresis and draining process of the parts is realized through the movement, clamping, and lifting of the storage basket between the water collection tank and the electrophoresis tank body.

Benefits of technology

It improves the efficiency of electrophoretic processing, avoids coating damage, simplifies the operation process, and enables continuous electrophoretic processing of multiple parts.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223607396U_ABST
    Figure CN223607396U_ABST
Patent Text Reader

Abstract

The utility model discloses an electrophoresis tank for an automobile electrophoretic coating production line, which relates to the technical field of automobile part processing and comprises an electrophoresis tank body, two second positioning rods are arranged at the top of each of two water collecting tanks, and a plurality of storage baskets are slidably arranged at the top of each of the two water collecting tanks. The storage baskets are arranged between the first positioning rods and the second positioning rods in a sliding mode, fixing supports are arranged on the surfaces of the two water collecting tanks, moving mechanisms used for transverse movement are arranged on the fixing supports, and lifting mechanisms used for height adjustment are arranged on the moving mechanisms. The lifting mechanism is provided with a clamping mechanism used for clamping and fixing the storage baskets, and the surfaces of the two water collecting tanks are both provided with pushing mechanisms used for pushing and feeding the storage baskets, so that continuous electrophoresis machining of multiple sets of automobile parts is achieved, the machining efficiency is improved, electrophoresis liquid can be drained off, and the machining efficiency is improved. And the device cannot be damaged, and is simple to operate and high in practicability.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile part processing, specifically relates to a kind of electrophoresis tank for automobile electrophoretic coating production line. BACKGROUND

[0002] Electrophoresis tank is the key equipment in electrophoresis processing, for storing electrophoresis tank liquid, and the coated object is coated in it, and electrophoresis tank usually includes electrophoresis tank body, and matched with its liquid extraction tank, flow guide port, return pipe, metal universal pipe and spray head and other components, these components cooperate together, ensure that electrophoresis tank liquid can be evenly and efficiently coated on the surface of the coated object, and a kind of electrophoresis tank for automobile electrophoretic coating production line is disclosed in Chinese patent publication No.CN 221895154 U, including electrophoretic pool main body, support column is fixedly installed at the top of the four corners of electrophoretic pool main body, support column's top is fixedly installed with placing plate, first air cylinder is fixedly installed at the top side of placing plate, the telescopic end of first air cylinder passes through placing plate, and the telescopic end of first air cylinder is fixedly installed with movable plate.

[0003] In the above technical solution, a kind of electrophoresis tank for automobile electrophoretic coating production line, when using, by placing automobile parts on the placing table, then by first air cylinder, placing table and automobile parts are immersed in the electrophoretic liquid in electrophoresis tank, when electrophoresis is completed, by first air cylinder, it is reset, by second air cylinder, it is pushed to one side and drained electrophoretic liquid, but, in the process of pushing, automobile parts will be rubbed on placing table and placing plate, and the surface of the automobile parts just after electrophoresis, the electrophoretic liquid on the surface of the part may not be completely dry, and the electrophoretic liquid on the surface of the part is a layer of uncured coating, and the coating is relatively fragile, and is easily affected by external force, and in continuous processing process, a group of automobile parts must be electrophoresed, and then pushed to one side, so that workers can place automobile parts on placing table, and the next group of processing can be carried out, so that the processing efficiency is affected.

[0004] Therefore, an electrophoresis tank for automobile electrophoretic coating production line is provided. UTILITY MODEL CONTENTS

[0005] The utility model aims at: to solve the problems raised in the above background art, the utility model provides an electrophoresis tank for automobile electrophoretic coating production line.

[0006] The utility model realizes the above-mentioned purpose by adopting the following technical solutions:

[0007] An electrophoresis tank for automobile electrophoretic coating production line, including electrophoresis tank body, both sides of the electrophoresis tank body are provided with water collecting tank, the top of two water collecting tanks is provided with positioning rod one, the top of two water collecting tanks is provided with two positioning rod two, the top of two water collecting tanks is provided with a plurality of storage baskets, and the storage basket is slidably arranged between the positioning rod one and the positioning rod two, the surface of two water collecting tanks is provided with a fixed support, the fixed support is provided with a moving mechanism for transverse movement, the moving mechanism is provided with a lifting mechanism for height adjustment, the lifting mechanism is provided with a clamping mechanism for clamping and fixing the storage basket, the surface of two water collecting tanks is provided with a pushing mechanism for pushing and feeding the storage basket.

[0008] Further, the moving mechanism includes a one-way screw rod one, the one-way screw rod one is rotatably installed on the fixed support, a moving seat is threadedly installed on the outer wall of the one-way screw rod one, and the moving seat is slidably installed on the fixed support, a motor one is installed on the left end of the one-way screw rod one, and the motor one is installed on the surface of the fixed support.

[0009] Further, the lifting mechanism includes a gas cylinder, the gas cylinder is installed at the bottom of the moving seat, and a fixed shell is installed at the bottom of the gas cylinder.

[0010] Further, the clamping mechanism includes a two-way screw rod, the two-way screw rod is rotatably installed on the fixed shell, two clamping rods are threadedly installed on the outer wall of the two-way screw rod, and the clamping rods are slidably installed on the fixed shell, a motor two is installed on the left end of the two-way screw rod, and the motor two is installed on the surface of the fixed shell.

[0011] Further, the surface of the two clamping rods is provided with a clamping block, and the clamping block is inserted into the storage basket.

[0012] Further, the pushing mechanism includes a connecting shell, the connecting shell is installed on the surface of the water collecting tank, a one-way screw rod two is rotatably installed on the connecting shell, a pushing plate is threadedly installed on the outer wall of the one-way screw rod two, and the pushing plate is slidably installed on the connecting shell, a motor three is installed on the front end of the one-way screw rod two, and the motor three is installed on the surface of the connecting shell.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model discloses a movable mechanism, elevating system and clamping mechanism etc. are set up, in use, the automobile parts are placed in a plurality of article baskets in turn, distribute on two water collecting tanks, start the pushing mechanism, push the article basket of tail end, under the action of its thrust, make the article basket of head end move to the middle part of water collecting tank, and with the corresponding between two positioning rods two, again through the clamping mechanism article basket clamping fixed, start movable mechanism, drive article basket to move to the just above of water collecting tank, start elevating system, drive article basket to enter electrophoresis tank body, carry out electrophoresis work, when electrophoresis work ends, start movable mechanism, elevating system and clamping mechanism, make article basket return to water collecting tank, carry out the draining of electrophoretic fluid, again start the pushing mechanism, push the article basket of tail end, and the article basket of electrophoresis completion will continue to move forward, and the second article basket will be in the middle part of water collecting tank, then through the cooperation of movable mechanism, elevating system and clamping mechanism, carry out electrophoresis work, repeat the above steps, continuous electrophoresis processing, and a plurality of article baskets are arranged on the two water collecting tanks, can carry out the work of alternate link, improve the processing efficiency, thereby realize the electrophoresis processing of multiple groups of automobile parts continuously, improve the processing efficiency, and can drain electrophoretic fluid, and will not cause damage to it, simple operation, strong practicality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;

[0016] Figure 2 It is the structure schematic diagram of the movable seat of the utility model;

[0017] Figure 3 It is the local structure schematic diagram of the clamping mechanism of the utility model.

[0018] Sign significance: 1, electrophoresis tank body;2, water collecting tank;3, positioning rod one;4, positioning rod two;5, fixed support;6, movable mechanism;601, one-way screw rod one;602, movable seat;603, motor one;7, elevating system;701, air cylinder;702, fixed shell;8, clamping mechanism;801, two-way screw rod;802, clamping rod;803, clamping block;804, motor two;9, pushing mechanism;901, connecting shell;902, one-way screw rod two;903, pushing plate;904, motor three;10, article basket. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0020] Therefore, the detailed description of the embodiments of the present application provided in the drawings below is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0021] It should be noted that: similar numbers and letters represent similar items in the following drawings, therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0022] The electrical elements appearing in the text are all connected with the master controller and 220V mains from the outside, and the master controller can be a conventional known device such as a computer for control.

[0023] In the description of the embodiments of the present application, it should be noted that the directions or position relationships indicated by the terms "inner", "outer", "upper", etc. are based on the directions or position relationships shown in the drawings, or the directions or position relationships commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular direction, be constructed and operated in a particular direction, and therefore cannot be understood as limiting the present application.

[0024] As Figures 1-2As shown, an automobile electrophoretic coating production line with an electrophoretic tank, including the electrophoretic tank body 1, both sides of the electrophoretic tank body 1 are provided with a water collecting tank 2, the top of the two water collecting tanks 2 is provided with a positioning rod one 3, the top of the two water collecting tanks 2 is provided with two positioning rod two 4, the top of the two water collecting tanks 2 is slidably provided with a plurality of storage baskets 10, and the storage baskets 10 are slidably arranged between the positioning rod one 3 and the positioning rod two 4, the surface of the two water collecting tanks 2 is provided with a fixed support 5, the fixed support 5 is provided with a moving mechanism 6 for transverse movement, the moving mechanism 6 is provided with a lifting mechanism 7 for height adjustment, the lifting mechanism 7 is provided with a clamping mechanism 8 for clamping and fixing the storage basket 10, the surface of the two water collecting tanks 2 is provided with a pushing mechanism 9 for pushing and feeding the storage basket 10, in this embodiment, in use, the automobile parts are placed in the plurality of storage baskets 10 in sequence, distributed on the two water collecting tanks 2, the pushing mechanism 9 is started, the tail end storage basket 10 is pushed, under the action of the pushing force, the head end storage basket 10 moves to the middle of the water collecting tank 2, and corresponds to the two positioning rod two 4, then the storage basket 10 is clamped and fixed by the clamping mechanism 8, the moving mechanism 6 is started, the storage basket 10 is moved to the top of the water collecting tank 2, the lifting mechanism 7 is started, the storage basket 10 enters the electrophoretic tank body 1, and the electrophoresis work is carried out, when the electrophoresis work is finished, the moving mechanism 6, the lifting mechanism 7 and the clamping mechanism 8 are started, the storage basket 10 returns to the water collecting tank 2, and the electrophoretic liquid is drained, then the pushing mechanism 9 is started again, the tail end storage basket 10 is pushed, the storage basket 10 which has completed electrophoresis moves forward continuously, the second storage basket 10 is in the middle of the water collecting tank 2, then the moving mechanism 6, the lifting mechanism 7 and the clamping mechanism 8 cooperate to carry out the electrophoresis work, the above steps are repeated, and continuous electrophoresis processing is realized, the processing efficiency is improved, and the electrophoretic liquid can be drained without damaging the automobile parts, the operation is simple, and the practicability is high.

[0025] As shown, Figures 1-2 The moving mechanism 6 includes a one-way screw rod one 601, the one-way screw rod one 601 is rotatably installed on the fixed support 5, a moving seat 602 is threadedly installed on the outer wall of the one-way screw rod one 601, and the moving seat 602 is slidably installed on the fixed support 5, a motor one 603 is installed on the left end of the one-way screw rod one 601, and the motor one 603 is installed on the surface of the fixed support 5, in this embodiment, the motor one 603 is started, the one-way screw rod one 601 is rotated, and the moving seat 602 moves transversely, so that the transverse position of the moving seat 602 is adjusted.

[0026] As shown, Figures 1-2As shown, the lifting mechanism 7 includes a cylinder 701, which is installed at the bottom of the movable seat 602. A fixed shell 702 is installed at the bottom of the cylinder 701. In this embodiment, when the movable seat 602 moves laterally, the cylinder 701 and the fixed shell 702 move accordingly. Activating the cylinder 701 drives the fixed shell 702 to move downward, thereby adjusting the height of the fixed shell 702.

[0027] like Figures 1-3 As shown, the clamping mechanism 8 includes a bidirectional lead screw 801, which is rotatably mounted on a fixed housing 702. Two clamping rods 802 are threadedly mounted on the outer wall of the bidirectional lead screw 801 and are slidably mounted on the fixed housing 702. A second motor 804 is mounted on the left end of the bidirectional lead screw 801 and is mounted on the surface of the fixed housing 702. In this embodiment, when the fixed housing 702 moves laterally or downward, the bidirectional lead screw 801, the clamping rods 802, and the second motor 804 move accordingly. The second motor 804 is started, which drives the bidirectional lead screw 801 to rotate, causing the two clamping rods 802 to move closer to or further away from each other, thereby adjusting the distance between the two clamping rods 802.

[0028] like Figure 3 As shown, each of the two clamping rods 802 has a locking block 803 installed on its surface, and the locking block 803 is inserted into the storage basket 10. In this embodiment, when the two clamping rods 802 move closer to each other, the two locking blocks 803 move accordingly and are inserted into the storage basket 10 to fix the storage basket 10.

[0029] like Figure 1 As shown, the pushing mechanism 9 includes a connecting shell 901, which is mounted on the surface of the water collection tank 2. A one-way screw 902 is rotatably mounted on the connecting shell 901. A push plate 903 is threaded onto the outer wall of the one-way screw 902 and is slidably mounted on the connecting shell 901. A motor 904 is mounted at the front end of the one-way screw 902 and is mounted on the surface of the connecting shell 901. In this embodiment, the motor 904 is started, which drives the one-way screw 902 to rotate, causing the push plate 903 to move and push the storage basket 10 forward, thereby pushing the storage basket 10 to feed materials.

[0030] In use, the automobile parts are placed in the multiple storage baskets 10 in sequence, distributed on the two water collecting tanks 2, the pushing mechanism 9 is started, the tail end storage basket 10 is pushed, under the action of the pushing force, the head end storage basket 10 is moved to the middle of the water collecting tank 2, and corresponds to the two positioning rods 4, then the clamping mechanism 8 is started to clamp and fix the storage basket 10, the moving mechanism 6 is started to drive the storage basket 10 to move to the front of the water collecting tank 2, the lifting mechanism 7 is started to drive the storage basket 10 to enter the electrophoresis tank body 1 to carry out electrophoresis work, when the electrophoresis work is completed, the moving mechanism 6, the lifting mechanism 7 and the clamping mechanism 8 are started to make the storage basket 10 return to the water collecting tank 2 to drain the electrophoresis liquid, then the pushing mechanism 9 is started to push the tail end storage basket 10, the storage basket 10 that has completed electrophoresis will continue to move forward, and the second storage basket 10 will be in the middle of the water collecting tank 2, then the moving mechanism 6, the lifting mechanism 7 and the clamping mechanism 8 are cooperated to carry out electrophoresis work, the above steps are repeated to continuously carry out electrophoresis processing, the multiple storage baskets 10 are arranged on the two water collecting tanks 2, and the work can be alternately connected to improve the processing efficiency, so that the multiple groups of automobile parts can be continuously carried out electrophoresis processing to improve the processing efficiency, the electrophoresis liquid can be drained, the automobile parts are not damaged, the operation is simple, and the practicability is high.

[0031] The basic principle, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection required by the present application is defined by the appended claims and their equivalents.

Claims

1. An electrophoresis tank for an automotive electrophoretic coating production line, comprising an electrophoresis tank body (1), characterized in that, Both sides of the electrophoresis tank body (1) are provided with water collection tanks (2). The top of each of the two water collection tanks (2) is provided with a positioning rod (3). The top of each of the two water collection tanks (2) is provided with two positioning rods (4). Multiple storage baskets (10) are slidably provided on the top of each of the two water collection tanks (2), and the storage baskets (10) are slidably provided between the positioning rods (3) and the positioning rods (4). Fixed brackets (5) are provided on the surface of the two water collection tanks (2). A moving mechanism (6) for lateral movement is provided on the fixed brackets (5). A lifting mechanism (7) for height adjustment is provided on the moving mechanism (6). A clamping mechanism (8) for clamping and fixing the storage baskets (10) is provided on the lifting mechanism (7). A pushing mechanism (9) for pushing the storage baskets (10) to feed materials is provided on the surface of each of the two water collection tanks (2).

2. The electrophoresis tank for an automotive electrophoretic coating production line according to claim 1, characterized in that, The moving mechanism (6) includes a one-way lead screw (601), which is rotatably mounted on a fixed bracket (5). A movable seat (602) is threaded onto the outer wall of the one-way lead screw (601), and the movable seat (602) is slidably mounted on the fixed bracket (5). A motor (603) is mounted on the left end of the one-way lead screw (601), and the motor (603) is mounted on the surface of the fixed bracket (5).

3. The electrophoresis tank for an automotive electrophoretic coating production line according to claim 2, characterized in that, The lifting mechanism (7) includes a cylinder (701), which is installed at the bottom of the movable seat (602), and a fixed shell (702) is installed at the bottom of the cylinder (701).

4. The electrophoresis tank for an automotive electrophoretic coating production line according to claim 3, characterized in that, The clamping mechanism (8) includes a bidirectional lead screw (801), which is rotatably mounted on a fixed shell (702). Two clamping rods (802) are threadedly mounted on the outer wall of the bidirectional lead screw (801), and the clamping rods (802) are slidably mounted on the fixed shell (702). A second motor (804) is mounted on the left end of the bidirectional lead screw (801), and the second motor (804) is mounted on the surface of the fixed shell (702).

5. The electrophoresis tank for an automotive electrophoretic coating production line according to claim 4, characterized in that, Both clamps (802) have locking blocks (803) mounted on their surfaces, and the locking blocks (803) are inserted into the storage basket (10).

6. The electrophoresis tank for an automotive electrophoretic coating production line according to claim 1, characterized in that, The pushing mechanism (9) includes a connecting shell (901), which is mounted on the surface of the water collection tank (2). A one-way screw (902) is rotatably mounted on the connecting shell (901). A push plate (903) is threaded on the outer wall of the one-way screw (902) and slides on the connecting shell (901). A motor (904) is mounted at the front end of the one-way screw (902) and is mounted on the surface of the connecting shell (901).

Citation Information

Patent Citations

  • Electrophoresis tank for automobile electrophoretic coating production line

    CN221895154U