Horizontal heat exchanger supported by lugs

By designing reasonable tube-side and shell-side lugs, the problem of stable support for horizontal heat exchangers when saddles cannot be used is solved, achieving stable and reliable support for horizontal heat exchangers and saving costs.

CN223610639UActive Publication Date: 2025-11-28SHANGHAI HUANQIU ENG
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Patent Information

Application Number
CN202423093626.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing horizontal heat exchangers cannot achieve stable and reliable support when saddle supports cannot be installed, especially for horizontal heat exchangers that require tube bundle pulling. Traditional lug supports generate large local stress on the heat exchanger wall when used on vertical equipment.

Method used

The tube-side lugs and shell-side lugs are designed to provide stable support through reasonable structure and position setting. The lugs support the horizontal heat exchanger, including tube-side lug pads, bottom plates and stiffeners, as well as shell-side lug pads, bottom plates and stiffeners, which are fixed with anchor bolts.

Benefits of technology

It achieves stable and reliable support when the saddle is unavailable, saves materials, reduces costs, and is suitable for horizontal heat exchangers subjected to complex stresses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a horizontal heat exchanger supported by a lug seat. The horizontal heat exchanger comprises a front end tube box (1), a shell side main body (2), a rear end tube box (3), a tube side lug seat (4) and a shell side lug seat (5), the front end tube box (1) and the rear end tube box (3) are respectively connected with two ends of the shell pass main body (2); the tube pass lugs (4) are connected to the two sides of the front end tube box (1). The shell side lugs (5) are connected to two sides of the shell side main body (2); and a tube bundle (6) is arranged in the shell pass main body (2). Compared with the prior art, the saddle has the advantages that the tube pass lug and the shell pass lug are arranged, the structure arrangement and the position arrangement are reasonable, and the horizontal heat exchanger can be stably and reliably supported under the condition that the saddle cannot be used.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of petroleum chemical industry, especially ear seat support's horizontal heat exchanger. BACKGROUND

[0002] At present, the support of horizontal heat exchanger is in the form of standard saddle, such as the arch baffle heat exchanger with small holes disclosed in CN220418179U, which sets first saddle, second saddle and third saddle for placing first cylinder, second cylinder and third cylinder. But arranging saddle needs certain space condition, and the land occupation of saddle is large, so if the ground foundation condition is not enough, it is difficult to arrange saddle, and other support modes need to be considered to solve the space problem.

[0003] Ear support (ear seat) structure is simple and light, but it will produce large local stress on the wall, and is generally used on vertical equipment.

[0004] Therefore, an ear seat support horizontal heat exchanger with stable support is urgently needed. UTILITY MODEL CONTENT

[0005] The utility model discloses ear seat support's horizontal heat exchanger is provided to overcome the defects of prior art, and in the case that saddle cannot be arranged, ear seat is considered to be set, but for horizontal equipment, especially horizontal heat exchanger needing to pull pipe bundle, stress becomes complex, so how to set ear seat to realize stable and reliable support of horizontal heat exchanger needs to be solved, and the pipe ear seat and shell ear seat set in the application are reasonable in structure and position, and can realize stable and reliable support of horizontal heat exchanger in the case that saddle cannot be used.

[0006] The purpose of the utility model can be realized through the following technical schemes:

[0007] The utility model discloses ear seat support's horizontal heat exchanger, the horizontal heat exchanger includes front end pipe box, shell course main part, rear end pipe box, pipe ear seat, shell ear seat, the front end pipe box, rear end pipe box are connected with both ends of shell course main part respectively, the pipe ear seat is connected in the both sides of front end pipe box, the shell ear seat is connected in the both sides of shell course main part, the pipe ear seat includes pipe ear seat backing plate, pipe ear seat bottom plate, pipe ear seat muscle board, the pipe ear seat backing plate is connected with front end pipe box, the pipe ear seat bottom plate is connected with pipe ear seat backing plate, the pipe ear seat muscle board is connected with pipe ear seat bottom plate, pipe ear seat backing plate respectively, the shell ear seat includes shell ear seat backing plate, shell ear seat bottom plate, shell ear seat muscle board, the shell ear seat backing plate is connected with shell course main part, the shell ear seat bottom plate is connected with shell ear seat backing plate, the shell ear seat muscle board is connected with shell ear seat bottom plate, shell ear seat backing plate respectively, the shell course main part is equipped with pipe bundle in.

[0008] Further, the tube pass gasket includes two tube pass gasket plates, and the two tube pass gasket plates are arranged in parallel; the shell pass gasket includes three shell pass gasket plates, and the three shell pass gasket plates are arranged in parallel, and the intervals between the two adjacent shell pass gasket plates are the same.

[0009] Further, the front end tube box includes a front end tube box body and a flat cover; one end of the front end tube box body is connected with the shell pass body; the other end of the front end tube box body is connected with one end of the flat cover; the upper sides of the two ends of the front end tube box body are connected with front end tube box lifting lugs; and the upper side of the flat cover is connected with a flat cover lifting lug. The front end tube box lifting lug is used for lifting the front end tube box, and the flat cover lifting lug is used for lifting the flat cover.

[0010] Further, the front end tube box body is connected with the shell pass body through flanges, and the front end tube box body is connected with the flat cover through flanges.

[0011] Further, the front end tube box lifting lug is connected to the uppermost surface of the flanges at the two ends of the front end tube box body, and the flat cover lifting lug is connected to the uppermost surface of the flanges of the flat cover.

[0012] Further, the rear end tube box includes an outer cover and rear end tube box lifting lugs; one end of the outer cover is connected with the shell pass body; and the rear end tube box lifting lugs are arranged at 45° angles on the two sides of the outer cover.

[0013] Further, the rear end tube box is provided with a floating tube plate; a fixed tube plate is arranged between the front end tube box and the shell pass body; one end of the tube bundle is connected with the floating tube plate, and the other end of the tube bundle is connected with the fixed tube plate.

[0014] Further, the shell pass body is provided with a full support plate, and the full support plate is arranged vertically.

[0015] Further, a longitudinal anti-collision baffle can be connected to the full support plate.

[0016] Further, the rear end tube box is further provided with a floating head cover; and the floating head cover is connected with the floating tube plate.

[0017] Further, the floating head cover is connected with a floating head cover lifting lug, and the floating head cover lifting lug is used for lifting the floating head cover.

[0018] Further, the tube pass gasket backing plate is welded with the outer wall of the front end tube box; the shell pass gasket backing plate is welded with the outer wall of the shell pass body; the tube pass gasket backing plate is provided with a first air hole; and the shell pass gasket backing plate is provided with a second air hole.

[0019] Further, the tube pass gasket bottom plate is provided with a tube pass gasket anchor bolt hole; and the shell pass gasket bottom plate is provided with a shell pass gasket anchor bolt hole.

[0020] Further, the horizontal distance between the centroid of the one tube-pass gasket plate and the adjacent vertical edge of the tube-pass gasket base plate is the same as the horizontal distance between the centroid of the other one tube-pass gasket plate and the adjacent vertical edge of the tube-pass gasket base plate.

[0021] Further, the tube-pass gasket base plate is provided with one tube-pass gasket anchor bolt hole, and the horizontal distance between the tube-pass gasket anchor bolt hole and the vertical edges of the tube-pass gasket base plate is the same.

[0022] Further, the middle one shell-pass gasket plate is provided on the central axis of the shell-pass gasket base plate, and the other two shell-pass gasket plates are symmetrically arranged on both sides of the middle one shell-pass gasket plate.

[0023] Further, the shell-pass gasket base plate is provided with two shell-pass gasket anchor bolt holes, and the two anchor bolt holes are respectively arranged between the two adjacent shell-pass gasket plates, and the horizontal distance between the two anchor bolt holes and the vertical edges of the shell-pass gasket base plate is the same.

[0024] Further, the tube-pass gasket base plate is provided with a plurality of tube-pass gasket anchor bolt holes, and the shell-pass gasket base plate is provided with a plurality of shell-pass gasket anchor bolt holes.

[0025] Further, the lower surface of the tube-pass gasket base plate and the lower surface of the shell-pass gasket base plate are on the same horizontal plane.

[0026] Further, the distance between the center of gravity of the tube-pass gasket, the center of gravity of the shell-pass gasket, and the center of gravity of the horizontal heat exchanger satisfies the following relationship:

[0027] Q1=mgd2 / (2d)+Fh / (2d1),

[0028] Q2=mgd1 / (2d),

[0029] d=d1+d2,

[0030] wherein Q1 is the load borne by the shell-pass gasket of the horizontal heat exchanger, Q2 is the load borne by the tube-pass gasket of the horizontal heat exchanger, F is the horizontal pulling force of the tube bundle, d is the horizontal distance between the center of gravity of the tube-pass gasket and the center of gravity of the shell-pass gasket on the same side, d1 is the horizontal distance between the center of gravity of the horizontal heat exchanger and the center of gravity of the shell-pass gasket, d2 is the horizontal distance between the center of gravity of the heat exchanger and the center of gravity of the tube-pass gasket, h is the vertical distance from the center of gravity of the heat exchanger to the lower surface of the shell-pass gasket base plate, and m is the total weight of the horizontal heat exchanger.

[0031] Further, the tube-pass gasket anchor bolt hole is connected with an anchor bolt, and the shell-pass gasket anchor bolt hole is connected with an anchor bolt, so as to support the horizontal heat exchanger.

[0032] Further, the front end tube box is provided with a first tube pass outlet above, and is provided with a first tube pass inlet below.

[0033] Further, the shell pass body is provided with a shell pass inlet above, and is provided with a first shell pass outlet and a second shell pass outlet below.

[0034] Further, the rear end tube box is provided with a second tube pass vent above, and is provided with a second tube pass exhaust below.

[0035] Further, the horizontal heat exchanger is a horizontal floating head heat exchanger or a U-tube heat exchanger.

[0036] Compared with the prior art, the horizontal heat exchanger has the following beneficial effects:

[0037] 1) The horizontal heat exchanger supported by the lug is provided with a tube pass lug and a shell pass lug, and the structure and position are reasonable, so that stable and reliable support can be realized for the horizontal heat exchanger when the saddle cannot be used.

[0038] 2) The horizontal heat exchanger supported by the lug provided in the technical scheme can save materials and reduce costs compared with the saddle support for the horizontal heat exchanger with complex stress and needing to pull the tube bundle. DETAILED DESCRIPTION

[0039] Figure 1 FIG. 1 is a plane structure schematic view of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0040] Figure 2 FIG. 2 is a top view structure schematic view of the tube pass lug and the shell pass lug of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0041] Figure 3 FIG. 3 is a front view structure schematic view of the tube pass lug and the shell pass lug of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0042] Figure 4 FIG. 4 is a front view structure schematic view of the tube pass lug of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0043] Figure 5 FIG. 5 is a side view structure schematic view of the tube pass lug of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0044] Figure 6 FIG. 6 is a top view structure schematic view of the tube pass lug of the horizontal heat exchanger supported by the lug in the embodiment 1 of the utility model.

[0045] Figure 7 It is the front view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 1 of the utility model.

[0046] Figure 8 It is the side view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 1 of the utility model.

[0047] Figure 9 It is the top view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 1 of the utility model.

[0048] Figure 10 It is the plane structural schematic drawing of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0049] Figure 11 It is the top view structural schematic drawing of the tube side ear seat and the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0050] Figure 12 It is the front view structural schematic drawing of the tube side ear seat and the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0051] Figure 13 It is the front view structural schematic drawing of the tube side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0052] Figure 14 It is the side view structural schematic drawing of the tube side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0053] Figure 15 It is the top view structural schematic drawing of the tube side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0054] Figure 16 It is the front view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0055] Figure 17 It is the side view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0056] Figure 18 It is the top view structural schematic drawing of the shell side ear seat of the ear seat supported horizontal heat exchanger in the embodiment 2 of the utility model.

[0057] Wherein:

[0058] 1, front end tube box, 1-1, front end tube box main body, 1-2, flat cover, 1-3, front end tube box lifting lug, 1-4, flat cover lifting lug, 1-5, first tube pass inlet, 1-6, first tube pass outlet, 2, shell pass main body, 2-1, shell pass inlet, 2-2, first shell pass outlet, 2-3, second shell pass outlet, 3, rear end tube box, 3-1, outer head cover, 3-2, rear end tube box lifting lug, 3-3, second tube pass vent, 3-4, second tube pass purge, 4, tube pass lug base, 4-1, tube pass lug base pad, 4-1-1, first vent hole, 4-2, tube pass lug base bottom plate, 4-2-1, tube pass lug base anchor bolt hole, 4-3, tube pass lug base rib plate, 5, shell pass lug base, 5-1, shell pass lug base pad, 5-1-1, second vent hole, 5-2, shell pass lug base bottom plate, 5-2-1, shell pass lug base anchor bolt hole, 5-3, shell pass lug base rib plate, 6, tube bundle, 7, floating tube plate, 8, fixed tube plate, 9, floating head cover, 9-1, floating head cover lifting lug, 10, full support plate, 11, anti-impact baffle, 12, winding pad. DETAILED DESCRIPTION

[0059] The utility model will be explained in detail below in combination with the drawings and specific embodiments. In the technical scheme, if the component model, material name, connection structure and other features are not explicitly explained, they are regarded as common technical features disclosed in the prior art.

[0060] In the utility model, unless otherwise specified and limited, the terms "mounting", "connection", "connection", "fixing" and other terms should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements or the interaction relationship between two elements; "up", "down", "left", "right" and the like are only used to represent the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship can change. For ordinary skilled persons in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0061] It should be noted that in this invention, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0062] The present invention will be further described in detail below with reference to specific embodiments.

[0063] Example 1

[0064] like Figures 1-9 As shown, this embodiment provides a horizontal heat exchanger supported by lugs. The horizontal heat exchanger includes a front tube box 1, a shell-side main body 2, a rear tube box 3, tube-side lugs 4, and shell-side lugs 5.

[0065] The front tube box 1 and the rear tube box 3 are respectively connected to both ends of the shell body 2; two tube lugs 4 are connected to both sides of the front tube box 1, and the two tube lugs 4 are set at the same height; two shell lugs 5 are connected to both sides of the shell body 2, and the two shell lugs 5 are set at the same height.

[0066] The tube end ear 4 includes a tube end ear pad 4-1, a tube end ear base plate 4-2, and a tube end ear rib plate 4-3; the tube end ear pad 4-1 is welded to the front end tube box 1; the tube end ear base plate 4-2 is welded to the tube end ear pad 4-1; and the tube end ear rib plate 4-3 is welded to the tube end ear base plate 4-2 and the tube end ear pad 4-1 respectively.

[0067] The shell lug 5 includes a shell lug pad 5-1, a shell lug base plate 5-2, and a shell lug rib plate 5-3; the shell lug pad 5-1 is welded to the shell body 2; the shell lug base plate 5-2 is welded to the shell lug pad 5-1; and the shell lug rib plate 5-3 is welded to the shell lug base plate 5-2 and the shell lug pad 5-1, respectively.

[0068] The shell-side main body 2 is provided with a tube bundle 6.

[0069] The tube side lug seat 4 comprises two tube side lug seat plates 4-3 arranged in parallel; the shell side lug seat 5 comprises three shell side lug seat plates 5-3 arranged in parallel, and the interval between two adjacent shell side lug seat plates 5-3 is the same.

[0070] The front end tube box 1 comprises a front end tube box body 1-1 and a flat cover 1-2; one end of the front end tube box body 1-1 is connected with the shell side body 2; the other end of the front end tube box body 1-1 is connected with one end of the flat cover 1-2; the upper sides of both ends of the front end tube box body 1-1 are connected with front end tube box lifting lugs 1-3; the upper side of the flat cover 1-2 is connected with a flat cover lifting lug 1-4. The front end tube box lifting lug 1-3 is used for hoisting the front end tube box 1, and the flat cover lifting lug 1-4 is used for hoisting the flat cover 1-2.

[0071] The front end tube box body 1-1 is connected with the shell side body 2 through a flange, and the front end tube box body 1-1 is connected with the flat cover 1-2 through a flange.

[0072] The front end tube box lifting lug 1-3 is connected to the uppermost surface of the flange at both ends of the front end tube box body 1-1; and the flat cover lifting lug 1-4 is connected to the uppermost surface of the flange of the flat cover 1-2.

[0073] The rear end tube box 3 comprises an outer head cover 3-1 and a rear end tube box lifting lug 3-2; one end of the outer head cover 3-1 is connected with the shell side body 2; the rear end tube box lifting lug 3-2 is arranged at an angle of 45° on both sides of the outer head cover 3-1, and the height at which the rear end tube box lifting lug 3-2 is arranged is higher than the height at which the tube side lug seat 4 and the shell side lug seat 5 are arranged.

[0074] In this embodiment, the horizontal heat exchanger is a floating head heat exchanger, and the rear end tube box 3 is provided with a floating tube plate 7; a fixed tube plate 8 is arranged between the front end tube box 1 and the shell side body 2, a winding pad 12 is arranged between the fixed tube plate 8 and the front end tube box 1, and a winding pad 12 is arranged between the fixed tube plate 8 and the shell side body 2; one end of the tube bundle 6 is connected with the floating tube plate 7, and the other end is connected with the fixed tube plate 8.

[0075] The shell side body 2 is provided with a full support plate 10, and the full support plate 10 is arranged vertically. A longitudinal anti-collision baffle 11 can be connected to the full support plate 10.

[0076] The rear end tube box 3 is further provided with a floating head cover 9; the floating head cover 9 is connected with the floating tube plate 7. The floating head cover 9 is provided with a floating head cover lifting lug 9-1, and the floating head cover lifting lug 9-1 is used for hoisting the floating head cover 9.

[0077] The tube side lug base plate 4-1 is welded with the outer wall of the front end tube box 1; the shell side lug base plate 5-1 is welded with the outer wall of the shell side main body 2; the tube side lug base plate 4-1 is provided with a first vent hole 4-1-1; the shell side lug base plate 5-1 is provided with a second vent hole 5-1-1.

[0078] The tube side lug base plate 4-2 is provided with a tube side lug anchor bolt hole 4-2-1; the shell side lug base plate 5-2 is provided with a shell side lug anchor bolt hole 5-2-1.

[0079] The horizontal distance between the centroid 4-3 of one tube side lug rib plate and the adjacent vertical edge of the tube side lug base plate 4-1 is the same as the horizontal distance between the centroid of another one tube side lug rib plate 4-3 and the adjacent vertical edge of the tube side lug base plate 4-1.

[0080] The tube side lug base plate 4-2 is provided with one tube side lug anchor bolt hole 4-2-1, and the horizontal distance between the tube side lug anchor bolt hole 4-2-1 and the two vertical edges of the tube side lug base plate 4-1 is the same.

[0081] The middle one of the shell side lug rib plates 5-3 is arranged on the central axis of the shell side lug base plate 5-1, and the other two shell side lug rib plates 5-3 are symmetrically arranged on both sides of the middle one of the shell side lug rib plates 5-1.

[0082] The shell side lug base plate 5-2 is provided with two shell side lug anchor bolt holes 5-2-1; the two shell side lug anchor bolt holes 5-2-1 are respectively arranged between two adjacent shell side lug rib plates 5-3, and the horizontal distance between the two shell side lug anchor bolt holes 5-2-1 and the two vertical edges of the shell side lug base plate 5-1 is the same.

[0083] The tube side lug base plate 4-2 is provided with a plurality of tube side lug anchor bolt holes 4-2-1; the shell side lug base plate 5-2 is provided with a plurality of shell side lug anchor bolt holes 5-2-1.

[0084] The lower surface of the tube side lug base plate 4-2 and the lower surface of the shell side lug base plate 5-2 are on the same horizontal plane.

[0085] The distance between the center of gravity of the tube side lug 4, the center of gravity of the shell side lug 5, and the center of gravity of the horizontal heat exchanger satisfies the following relationship:

[0086] Q1=mgd2 / (2d)+Fh / (2d1),

[0087] Q2=mgd1 / (2d),

[0088] d=d1+d2,

[0089] Wherein, Q1 is the load borne by the shell-side lug 5 of the horizontal heat exchanger, Q2 is the load borne by the tube-side lug 4 of the horizontal heat exchanger, F is the horizontal pulling force of the tube bundle 6, d is the horizontal distance between the centers of gravity of the tube-side lug 4 and the shell-side lug 5 on the same side, d1 is the horizontal distance between the center of gravity of the horizontal heat exchanger and the center of gravity of the shell-side lug 5, d2 is the horizontal distance between the center of gravity of the heat exchanger and the center of gravity of the tube-side lug 4, h is the vertical distance from the center of gravity of the heat exchanger to the lower surface of the shell-side lug base plate 5-2, and m is the total weight of the horizontal heat exchanger.

[0090] The tube-side lug anchor bolt hole 4-2-1 is connected to the anchor bolt, and the shell-side lug anchor bolt hole 5-2-1 is connected to the anchor bolt to support the horizontal heat exchanger. Commercially available anchor bolts are used.

[0091] The front-end pipe box 1 is provided with a first pipe outlet 1-5 above it and a first pipe inlet 1-6 below it.

[0092] The shell-side main body 2 is provided with a shell-side inlet 2-1 above it, and a first shell-side outlet 2-2 and a second shell-side outlet 2-3 are provided below it.

[0093] The rear end pipe box 3 is provided with a second pipe vent 3-3 above it and a second pipe drain 3-4 below it.

[0094] Example 2

[0095] like Figures 10-18 As shown, this embodiment provides a horizontal heat exchanger supported by an ear seat, which, based on embodiment 1, further includes the following configuration:

[0096] In this embodiment, d = 832.5 mm, the total length of the horizontal heat exchanger is 1980 mm, the tube-side lug bolt hole 4-2-1 is connected to the M20 bolt, and the shell-side lug bolt hole 5-2-1 is connected to the M20 bolt to support the horizontal heat exchanger.

[0097] The reason for the ear-type design in the shell side is that the allowable shear stress of the two anchor bolts is insufficient to withstand the pulling force of the tube bundle during tube bundle pull-out, requiring four bolts. However, the length of the shell body 2 is constrained by the length of tube bundle 6, leaving no space in the shell side to accommodate two separate ear-type anchor bolts. The formula for calculating the shear force σ borne by the anchor bolts is σ=(Ng-F μ ) / (S*n), where Ng is the pulling force of the tube bundle 6, F μ S represents the static friction force of the horizontal heat exchanger, S represents the effective cross-sectional area of ​​a single anchor bolt, and n represents the number of anchor bolts. Furthermore, because the horizontal heat exchanger will experience horizontal displacement due to temperature changes, the anchor bolt holes are Φ30 larger than normal.

[0098] The design idea of the horizontal heat exchanger supported by the lug support is:

[0099] After the rest of the pressure components are calculated, the total weight m of the heat exchanger is estimated first. Referring to NB / T47065.3-2018 Appendix A, the approximate load Q borne by the lug support of the horizontal heat exchanger is obtained. For this heat exchanger, the shell side lug support 5 bears not only the weight of the heat exchanger, but also the horizontal pulling force F of the tube bundle 6, and the gravity load borne by the shell side lug support 5 and the tube side lug support 4 can be obtained by the lever principle, that is, Q1=mgd2 / (2d)+Fh / (2d1), wherein d is the horizontal distance between the gravity centers of the tube side lug support 4 and the shell side lug support 5 on the same side, d=d1+d2, d1 is the horizontal distance between the gravity center of the horizontal heat exchanger and the gravity center of the shell side lug support 5, d2 is the horizontal distance between the gravity center of the heat exchanger and the gravity center of the tube side lug support 4, and h is the vertical distance from the gravity center of the heat exchanger to the lower surface of the shell side lug support bottom plate 5-2. And the tube side Q2=mgd1 / (2d). The rest of the calculation can refer to NB / T47065.3-2018 Appendix C, so as to obtain reasonable sizes and thicknesses of various accessories.

[0100] The above description of the embodiments is for the convenience of the ordinary skilled person in the art to understand and use the utility model. Those skilled in the art can obviously make various modifications to these embodiments easily, and apply the general principles described herein to other embodiments without creative labor. Therefore, the utility model is not limited to the above embodiments, and the improvements and modifications made by those skilled in the art without departing from the scope of the utility model should be within the protection scope of the utility model.

Claims

1. A horizontally positioned heat exchanger supported by ear seats, characterized in that, The horizontal heat exchanger comprises a front end pipe box (1), a shell side main body (2), a rear end pipe box (3), a pipe side lug base (4), and a shell side lug base (5); The front end pipe box (1) and the rear end pipe box (3) are respectively connected with two ends of the shell side main body (2); The pipe side lug base (4) is connected on both sides of the front end pipe box (1); The shell side lug base (5) is connected on both sides of the shell side main body (2); The pipe side lug base (4) comprises a pipe side lug base backing plate (4-1), a pipe side lug base bottom plate (4-2), and a pipe side lug base rib plate (4-3); The pipe side lug base backing plate (4-1) is connected with the front end pipe box (1); The pipe side lug base bottom plate (4-2) is connected with the pipe side lug base backing plate (4-1); The pipe side lug base rib plate (4-3) is respectively connected with the pipe side lug base bottom plate (4-2) and the pipe side lug base backing plate (4-1); The shell side lug base (5) comprises a shell side lug base backing plate (5-1), a shell side lug base bottom plate (5-2), and a shell side lug base rib plate (5-3); The shell side lug base backing plate (5-1) is connected with the shell side main body (2); The shell side lug base bottom plate (5-2) is connected with the shell side lug base backing plate (5-1); The shell side lug base rib plate (5-3) is respectively connected with the shell side lug base bottom plate (5-2) and the shell side lug base backing plate (5-1); The shell side main body (2) is internally provided with a pipe bundle (6).

2. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein The pipe side lug base (4) comprises two pipe side lug base rib plates (4-3), and the two pipe side lug base rib plates (4-3) are arranged in parallel; The shell side lug base (5) comprises three shell side lug base rib plates (5-3), and the three shell side lug base rib plates (5-3) are arranged in parallel.

3. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein The front end pipe box (1) comprises a front end pipe box main body (1-1) and a flat cover (1-2); One end of the front end pipe box main body (1-1) is connected with the shell side main body (2); The other end of the front end pipe box main body (1-1) is connected with one end of the flat cover (1-2); Front end pipe box lifting lugs (1-3) are connected to both ends of the upper side of the front end pipe box main body (1-1); A flat cover lifting lug (1-4) is connected to the upper side of the flat cover (1-2).

4. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein The rear end pipe box (3) comprises an outer head cover (3-1) and a rear end pipe box lifting lug (3-2); One end of the outer head cover (3-1) is connected with the shell side main body (2); The rear end pipe box lifting lug (3-2) is arranged at an angle of 45 degrees on both sides of the outer head cover (3-1).

5. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein, The rear end pipe box (3) is internally provided with a floating tube plate (7); A fixed tube plate (8) is arranged between the front end pipe box (1) and the shell side main body (2); One end of the pipe bundle (6) is connected with the floating tube plate (7), and the other end is connected with the fixed tube plate (8).

6. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 5 wherein, The rear end pipe box (3) is further internally provided with a floating head cover (9); The floating head cover (9) is connected with the floating tube plate (7).

7. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein The pipe side lug base backing plate (4-1) is welded with the outer wall of the front end pipe box (1); The shell side lug base backing plate (5-1) is welded with the outer wall of the shell side main body (2); A first air vent (4-1-1) is arranged on the pipe side lug base backing plate (4-1); A second air vent (5-1-1) is arranged on the shell side lug base backing plate (5-1).

8. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein, The tube side lug base plate (4-2) is provided with a tube side lug base foot bolt hole (4-2-1); The shell side lug base plate (5-2) is provided with a shell side lug base foot bolt hole (5-2-1).

9. A horizontally positioned heat exchanger supported by ear seats as claimed in claim 1, wherein, The lower surface of the tube side lug base plate (4-2) and the lower surface of the shell side lug base plate (5-2) are on the same horizontal plane; The distance between the center of gravity of the tube side lug (4), the center of gravity of the shell side lug (5) and the center of gravity of the horizontal heat exchanger satisfies the following relationship: Q1=mgd2 / (2d)+Fh / (2d1), Q2=mgd1 / (2d), d=d1+d2, Wherein, Q1 is the load borne by the shell side lug (5) of the horizontal heat exchanger, Q2 is the load borne by the tube side lug (4) of the horizontal heat exchanger, F is the horizontal pulling force of the tube bundle (6), d is the horizontal distance between the center of gravity of the tube side lug (4) and the center of gravity of the shell side lug (5) on the same side, d1 is the horizontal distance between the center of gravity of the horizontal heat exchanger and the center of gravity of the shell side lug (5), d2 is the horizontal distance between the center of gravity of the heat exchanger and the center of gravity of the tube side lug (4), h is the vertical distance from the center of gravity of the heat exchanger to the lower surface of the shell side lug base plate (5-2), and m is the total weight of the horizontal heat exchanger.

Citation Information

Patent Citations

  • Arch-shaped baffle plate heat exchanger with small holes

    CN220418179U