Heat exchanger

By adapting the side plate to the manifold, the problem of poor structural stability of the microchannel heat exchanger was solved, resulting in higher structural stability, lower heat loss, and improved heat exchange efficiency.

CN223610654UActive Publication Date: 2025-11-28ZHEJIANG ZHILING TECH CO LTD
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Patent Information

Application Number
CN202423131199.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-11-28
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

The existing microchannel heat exchangers have side plates and fins welded together, resulting in poor structural stability and gaps between the flat tubes and connecting tubes, which affect heat exchange efficiency.

Method used

The design adopts a side plate and manifold adaptation. The side plate adapts to the manifold through the arc part in the horizontal direction and abuts against the flat pipe in the vertical direction. The connecting pipe is set inside the side plate and fixed by welding to enhance the structural stability and sealing performance.

Benefits of technology

This improved the structural stability and installation accuracy of the heat exchanger, reduced the gap between the flat tube and the connecting tube, and decreased heat loss, thereby improving the heat exchange efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The heat exchanger comprises flat pipes, fins, collecting pipes, connecting pipes and side plates, the flat pipes are arranged at intervals in the first direction, the fins are arranged on the outer surfaces of the flat pipes, the two collecting pipes are arranged on the two sides of the flat pipes in the second direction, the connecting pipes are communicated with the two collecting pipes, and the two side plates are arranged on the two sides of the flat pipes in the first direction. The first direction is perpendicular to the second direction; the sides, close to each other, of the two side plates abut against the two flat pipes located on the two sides of the first direction respectively, the two ends, in the second direction, of the side plates abut against the two collecting pipes respectively, the side plates are provided with arc-shaped parts, the arc-shaped parts abut against the collecting pipes in a matched mode, and at least part of the connecting pipe is located in the side plates. According to the heat exchanger, the side plates abut against the collecting pipes in the matched mode through the arc-shaped parts and abut against the flat pipes, higher structural stability and integrity are achieved, meanwhile, gaps between the flat pipes and the connecting pipes can be reduced, heat loss brought away by wind is reduced, and therefore the heat exchange efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchange technical field especially a heat exchanger. BACKGROUND

[0002] In prior art, the edge plate and fin of conventional microchannel heat exchanger are welded together, but the fin or flat tube and connecting pipe cannot be directly fixed or connected, which leads to poor structural stability of the heat exchanger, and there is a gap between the flat tube and connecting pipe, affecting the heat exchange efficiency.

[0003] Therefore, it is necessary to provide a new heat exchanger to solve the above problems. SUMMARY

[0004] The utility model discloses a kind of heat exchangers of edge plate and manifold adaptation, which can improve structural stability and reduce heat loss.

[0005] To achieve the above object, the utility model adopts the following technical scheme:

[0006] A kind of heat exchanger, including flat tube, fin, manifold, connecting pipe and edge plate, several The flat tube is arranged along the first direction interval, the fin is set to the outer surface of the flat tube, two The manifold is set to the two sides of the flat tube along the second direction, the connecting pipe is communicated two The manifold, two The edge plate is set to the two sides of the flat tube along the first direction, the first direction and the second direction are perpendicular;

[0007] Two The edge plate side of each other close is respectively abutted to two The flat tube located on the two sides of the first direction, the two ends of the edge plate along the second direction are respectively abutted to two The manifold, the edge plate is provided with arc section, the arc section and the manifold are adapted to abut, the connecting pipe is at least partially located in the edge plate.

[0008] As a further improved technical scheme of the utility model, the edge plate includes first plate and second plate, two The second plate is arranged in parallel, the arc section is arranged to the two edges of the first plate along the second direction, the two edges of the first plate along the second direction and the two edges of the second plate along the second direction are all abutted to the manifold.

[0009] As a further improved technical scheme of the utility model, the side of the second plate away from the first plate is abutted to the flat tube located on the two sides of the first direction, the connecting pipe is located between the first plate and the flat tube, and is located between two The second plate and two The manifold.

[0010] As a further improved technical scheme of the utility model, the flat tube, the edge plate and two The manifold are jointly enclosed to form a space, and the connecting pipe is located in the space.

[0011] As a further improved technical scheme of the present application, the edge plate further comprises a third plate, two third plates respectively extend from the sides of the two second plates away from the first plate, and a gap exists between the two third plates, and the third plate abuts against the flat tube.

[0012] As a further improved technical scheme of the present application, the collecting pipe is provided with a pipe opening for connecting the heat exchanger with other devices.

[0013] As a further improved technical scheme of the present application, one of the second plates of the edge plate abuts against the pipe opening, and the other second plate abuts against the outer wall of the collecting pipe, and the length of the second plate abutting against the pipe opening in the second direction is smaller than the length of the second plate abutting against the outer wall of the collecting pipe in the second direction.

[0014] As a further improved technical scheme of the present application, the abutting parts of the edge plate and the collecting pipe are welded and fixed, and the abutting parts of the edge plate and the flat tube are welded and fixed.

[0015] As a further improved technical scheme of the present application, the side of the two collecting pipes close to each other is provided with a connecting hole, and the two ends of the connecting pipe are respectively inserted into the connecting holes of the two collecting pipes.

[0016] As a further improved technical scheme of the present application, the edge plate is provided with a mounting hole for fixing the heat exchanger.

[0017] Compared with the prior art, the heat exchanger of the present application has the following advantages: a novel structure of heat exchanger is provided, arc-shaped parts are arranged at the two ends of the edge plate, the edge plate is adapted to abut against the collecting pipe through the arc-shaped parts in the transverse direction, and abuts against the flat tube in the longitudinal direction, the connecting pipe is arranged in the edge plate, compared with the prior art in which the edge plate and the fin are welded together, the heat exchanger of the present application has higher structural stability and integrity, is easy to assemble and has high installation precision, can reduce the gap between the flat tube and the connecting pipe, reduce the heat loss carried away by the wind, and thus improve the heat exchange efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is an exploded structural schematic view of the heat exchanger of an embodiment of the present application;

[0019] Figure 2 is Figure 1 is an enlarged structural schematic view of area A;

[0020] Figure 3 is a front structural schematic view of the heat exchanger of an embodiment of the present application;

[0021] Figure 4 Fig. 1 is a top view structural schematic diagram of a heat exchanger according to an embodiment of the present application;

[0022] Figure 5 Fig. 2 is a partial cross-sectional structural schematic diagram of the heat exchanger along the direction of B-B according to the embodiment of the present application; Figure 4

[0023] Figure 6 Fig. 3 is a left view structural schematic diagram of the heat exchanger according to the embodiment of the present application. DETAILED DESCRIPTION

[0024] The following will be described in detail with reference to the drawings. If there are several embodiments, the features in these embodiments can be combined with each other in the case of no conflict. When the description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise specified. The description in the following exemplary embodiments does not represent all the embodiments consistent with the present application; on the contrary, they are only examples of devices, products and / or methods consistent with some aspects of the present application as recorded in the claims of the present application.

[0025] The terms used in the present application are only for the purpose of describing the embodiments and are not intended to limit the protection scope of the present application. The singular form "a", "an" or "the" used in the specification and claims of the present application is also intended to include the plural form unless the context clearly indicates otherwise.

[0026] It should be understood that the terms "first", "second" and similar terms used in the specification and claims of the present application do not represent any order, number or importance, but are only used to distinguish the names of the features. Similarly, "one" or "a" and similar terms do not represent a quantity limitation, but represent the existence of at least one. Unless otherwise indicated, the terms "front", "back", "up", "down" and similar terms appearing in the present application are only for the purpose of facilitating the description and are not limited to a specific position or a spatial orientation. The terms "include" or "contain" and similar terms are an open-ended expression, which means that the elements appearing before "include" or "contain" cover the elements appearing after "include" or "contain" and their equivalents, which does not exclude that the elements appearing before "include" or "contain" can also contain other elements. If "several" appears in the present application, it means two and more than two.

[0027] Referring to Fig. 1, the embodiment discloses a heat exchanger, which comprises a flat tube 1, a fin 2, a header 3, a connecting pipe 4 and a side plate 5. Figures 1 to 6

[0028] ​​For the convenience of the description of the embodiment of the utility model, through the first direction, the second direction and the third direction to assist the explanation, the first direction, the second direction and the third direction are perpendicular two by two, wherein D1 in the drawing indicates the first direction, D2 indicates the second direction, and D3 indicates the third direction.

[0029] The flat tubes 1 are arranged along the first direction, the fins 2 are fixedly arranged on the outer surfaces of the flat tubes 1, two collecting tubes 3 are arranged on the two sides of the flat tubes 1 along the second direction, a connecting pipe 4 is connected to the two collecting tubes 3, and two side plates 5 are arranged on the two sides of the flat tubes 1 along the first direction.

[0030] The two collecting tubes 3 are respectively provided with a plurality of insertion holes 33 on the sides close to each other, which are matched with the end portions of the flat tubes 1, the two ends of the flat tubes 1 along the second direction are respectively inserted into the insertion holes 33 of the two collecting tubes 3, so as to connect the flat tubes 1 and the collecting tubes 3, and the connection between the flat tubes 1 and the collecting tubes 3 is sealed, so as to prevent internal medium from leaking.

[0031] The two collecting tubes 3 are respectively provided with an insertion hole 32 on the sides close to each other, which is matched with the end portion of the connecting pipe 4, the two ends of the connecting pipe 4 along the second direction are respectively inserted into the insertion holes 32 of the two collecting tubes 3, so as to connect the connecting pipe 4 and the collecting tubes 3, and the connection between the connecting pipe 4 and the collecting tubes 3 is also sealed, so as to prevent internal medium from leaking.

[0032] The two side plates 5 are respectively abutted to the two flat tubes 1 on the two sides along the first direction, the two ends of the side plates 5 along the second direction are respectively abutted to the two collecting tubes 3, and the connecting pipe 4 is at least partially located in the side plates 5. Further, the side plates 5 are provided with arc-shaped portions 501 which are matched with the collecting tubes 3 and abutted thereto. In this way, the side plates 5 are connected to the collecting tubes 3 and the flat tubes 1, the structural stability and integrity are improved, and the connecting pipe 4 is wrapped in the side plates 5, so that heat loss can be reduced.

[0033] Further, the abutted portions of the side plates 5 and the collecting tubes 3 are welded and fixed, and the abutted portions of the side plates 5 and the flat tubes 1 are also welded and fixed, so as to strengthen the fixation between the side plates 5, the collecting tubes 3 and the flat tubes 1, and improve the strength and integrity of the heat exchanger.

[0034] The side plates 5 of the embodiment include a first plate 51 and a second plate 52, the two second plates 52 are arranged in parallel along the third direction, the two second plates 52 are perpendicularly extended from the two sides of the first plate 51 along the third direction and towards the side close to the flat tubes 1, and the arc-shaped portions 501 are arranged on the two sides of the first plate 51 along the second direction, so as to be matched with and abutted to the outer peripheral walls of the collecting tubes 3. The two sides of the first plate 51 along the second direction and the two sides of the second plate 52 along the second direction are all abutted to the collecting tubes 3. In this way, the installation precision of the heat exchanger is improved, and the sealing performance of the connection between the side plates 5 and the collecting tubes 3 is also improved.

[0035] Further, the second plate 52 abuts the flat tube 1 on the outer side, i.e. on both sides of the first direction, away from the first plate 51. In this way, when the heat exchanger is assembled, the side plate 5 can be accurately positioned by the manifold 3 and the flat tube 1, facilitating the bundling and fixing of the entire heat exchanger product.

[0036] The connecting pipe 4 is located between the first plate 51 and the flat tube 1 in the first direction, between the two second plates 52 in the third direction, and between the two manifolds 3 in the second direction. The flat tube 1, the side plate 5, and the two manifolds 3 together enclose a space, and the connecting pipe 4 is located in the space. In this way, the side plate 5 can shield the gap between the connecting pipe 4 and the flat tube 1, preventing air from leaking out of the gap and reducing the heat exchange efficiency.

[0037] In some embodiments, the side plate 5 further comprises a third plate 53, and the two third plates 53 extend from the side of the two second plates 52 away from the first plate 51, respectively. There is a gap between the two third plates 53, and the third plate 53 abuts the flat tube 1. In this way, the contact area between the side plate 5 and the flat tube 1 is increased, thereby improving the structural stability.

[0038] Further, the abutting part of the third plate 53 and the flat tube 1 is welded and fixed.

[0039] The manifold 3 is also provided with a pipe opening 31 for connecting the heat exchanger with other devices. In this embodiment, one of the manifolds 3 is provided with three pipe openings 31, and the other manifold 3 is not provided.

[0040] Since the strength of the pipe opening 31 of the manifold 3 is higher, the side plate 5 at least partially abuts the pipe opening 31. Specifically, the side plate 5 and the pipe opening 31 are located at the same height position in the first direction, one of the second plates 52 of the side plate 5 abuts the pipe opening 31, and the other second plate 52 abuts the outer wall of the manifold 3. Since the pipe opening 31 is thickened, the length of the second plate 52 abutting the pipe opening 31 in the second direction is less than the length of the second plate 52 abutting the outer wall of the manifold 3 in the second direction. In this way, the structural stability and strength of the heat exchanger are further improved.

[0041] In some embodiments, the heat exchanger further comprises a partition plate 6, which can be inserted and fixed in the manifold 3 to block the internal passage of the manifold 3 and limit the flow of the internal medium.

[0042] The side plate 5 is provided with a mounting hole 54 for fixing the entire heat exchanger product. Specifically, the mounting hole 54 is provided on the side plate 5 located on the upper side, and is provided on the first plate 51 of the side plate 5.

[0043] In summary, compared with the prior art, the heat exchanger has the following advantages: a heat exchanger with a novel structure is provided, arc-shaped portions are arranged at both ends of the side plate, the side plate is adapted to abut against the header through the arc-shaped portions in the transverse direction (i.e., the second direction), and the side plate abuts against the flat tube in the longitudinal direction (i.e., the first direction), and the connecting pipe is arranged in the side plate, compared with the prior art in which the side plate and the fin are welded together, the heat exchanger has higher structural stability and integrity, is simple to assemble, has high installation precision, can reduce the gap between the flat tube and the connecting pipe, reduces the heat loss taken away by the wind, and thus improves the heat exchange efficiency.

[0044] The above embodiments are only used to illustrate the present application and not to limit the technical solutions described in the present application. The understanding of the present application should be based on the technical personnel in the art. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that the technical personnel in the art can still modify or equivalently replace the present application, and all technical solutions and improvements that do not deviate from the spirit and scope of the present application should be covered within the scope of the claims of the present application.

Claims

1. A heat exchanger, characterized by: The heat exchanger comprises flat tubes (1), fins (2), collecting tubes (3), connecting tubes (4) and side plates (5). A plurality of the flat tubes (1) are arranged at intervals along a first direction. The fins (2) are arranged on the outer surfaces of the flat tubes (1). Two collecting tubes (3) are arranged on the two sides of the plurality of flat tubes (1) along a second direction. The connecting tubes (4) are connected to the two collecting tubes (3). Two side plates (5) are arranged on the two sides of the plurality of flat tubes (1) along the first direction, and the first direction is perpendicular to the second direction. The two side plates (5) are respectively abutted to the two flat tubes (1) on the two sides of the first direction. The two ends of the side plates (5) along the second direction are respectively abutted to the two collecting tubes (3). The side plates (5) are provided with arc-shaped portions (501) which are abutted to the collecting tubes (3). The connecting tubes (4) are at least partially arranged in the side plates (5).

2. The heat exchanger of claim 1, wherein: The side plates (5) comprise first plates (51) and second plates (52). The two second plates (52) are arranged in parallel. The arc-shaped portions (501) are arranged on the two sides of the first plates (51) along the second direction. The two sides of the first plates (51) along the second direction and the two sides of the second plates (52) along the second direction are abutted to the collecting tubes (3).

3. The heat exchanger of claim 2, wherein: The side of the second plates (52) away from the first plates (51) is abutted to the flat tubes (1) on the two sides of the first direction. The connecting tubes (4) are arranged between the first plates (51) and the flat tubes (1), between the two second plates (52) and between the two collecting tubes (3).

4. The heat exchanger of claim 3, wherein: The flat tubes (1), the side plates (5) and the two collecting tubes (3) jointly form a space, and the connecting tubes (4) are arranged in the space.

5. The heat exchanger of claim 3, wherein: The side plates (5) further comprise third plates (53). The two third plates (53) are respectively extended from the sides of the two second plates (52) away from the first plates (51) and face each other. There is a gap between the two third plates (53). The third plates (53) are abutted to the flat tubes (1).

6. The heat exchanger of claim 3, wherein: The collecting tubes (3) are provided with tube openings (31) for connecting the heat exchanger to other devices.

7. The heat exchanger of claim 6, wherein: One of the second plates (52) of the side plates (5) is abutted to the tube opening (31), and the other second plate (52) is abutted to the outer wall of the collecting tube (3). The length of the second plate (52) abutted to the tube opening (31) along the second direction is less than the length of the second plate (52) abutted to the outer wall of the collecting tube (3) along the second direction.

8. The heat exchanger of claim 1, wherein: The side plates (5) are welded to the collecting tubes (3) at the abutted positions, and the side plates (5) are welded to the flat tubes (1) at the abutted positions.

9. The heat exchanger of claim 1, wherein: The two collecting tubes (3) are provided with connecting holes (32) on the sides close to each other. The two ends of the connecting tubes (4) are respectively inserted into the connecting holes (32) of the two collecting tubes (3).

10. The heat exchanger of claim 1, wherein: The side plates (5) are provided with mounting holes (54) for fixing the heat exchanger.