A cable plug waterproof test device

By designing a waterproof testing device for cable plugs and using an airtightness testing component to evaluate the airtightness of the plugs, the problem of the inability to evaluate waterproofness rating in existing technologies has been solved, achieving efficient and accurate waterproofness rating evaluation and plug protection.

CN223611046UActive Publication Date: 2025-11-28LIANGANG OPTOELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422938811.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing technologies cannot effectively assess the waterproof rating of cable plugs, especially when improper in-mold injection molding processes cause micro-cracks in the insulation, allowing external moisture to enter and affect waterproof performance.

Method used

A waterproof testing device for cable plugs was designed, including first and second plug fixtures, a clamping assembly, and an airtightness testing assembly. The plug test groove is sealed through a vent hole and the clamping assembly, and the airtightness of the plug is evaluated by detecting air pressure changes using the airtightness testing assembly.

Benefits of technology

It enables airtightness testing of cable plugs, accurately assesses waterproof ratings, ensures plugs are not damaged during testing, and improves testing efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to cable test technical field, specifically disclose a cable plug waterproof test equipment, include: first plug fixture is equipped with for putting into first cable plug's first plug test slot and first air hole, first pressure assembly is used for the pressure of first cable plug, second plug fixture is equipped with for putting into second cable plug's second plug test slot and second air hole, second pressure assembly is used for the pressure of second cable plug, air tightness detection subassembly is connected to first air hole and second air hole, is used for detecting the air tightness of first plug test slot and second plug test slot. The utility model provides a cable plug waterproof test equipment, can realize the air tightness test of cable plug, so as to carry out the evaluation to the waterproof level of cable plug.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable test technical field especially relates to a cable plug waterproof test equipment. BACKGROUND

[0002] Generally, the transmission cable includes two cable plugs and a cable body connecting the two cable plugs. The cable plug usually includes an insulating part provided with a plug hole and a metal spring fixed in the plug hole by an in-mold injection process.

[0003] Generally, if the in-mold injection process meets the expectation, the plug hole is a blind hole, that is, the external water vapor cannot enter the plug hole and contact the metal spring, and the transmission cable has a high waterproof level.

[0004] However, in actual production, due to factors such as process parameters or equipment failure, the in-mold injection is occasionally improper, resulting in a fine crack in the insulating part. At this time, the external water vapor may enter the plug hole and contact the metal spring through the fine crack, affecting the waterproof level of the transmission cable.

[0005] There is no way to test the waterproofness of the cable plug. Therefore, the utility model is dedicated to developing a cable plug waterproof test equipment, aiming to realize the air tightness test of the cable plug to evaluate the waterproof level of the cable plug.

[0006] The above information disclosed in the background section is only included to enhance the understanding of the background of the disclosure, and therefore can contain information that does not form prior art known to those of ordinary skill in the art at present. UTILITY MODEL CONTENT

[0007] One purpose of the utility model is to provide a cable plug waterproof test equipment, which can realize the air tightness test of the cable plug to evaluate the waterproof level of the cable plug.

[0008] To achieve the above purpose, the utility model provides a cable plug waterproof test equipment, which comprises:

[0009] The first plug jig is provided with a first plug test slot for placing the first cable plug and a first air hole connected to the first plug test slot.

[0010] The first pressing assembly is used to press the first cable plug in cooperation with the first plug jig to seal the first plug test slot.

[0011] A second plug jig is provided with a second plug test slot for placing a second cable plug therein, and a second air vent hole connected to the second plug test slot;

[0012] A second pressing assembly is used to press the second cable plug in cooperation with the second plug jig to seal the second plug test slot;

[0013] An air tightness detection assembly is connected to the first air vent hole and the second air vent hole, and is used to detect the air tightness of the first plug test slot and the second plug test slot.

[0014] Optionally, the first pressing assembly comprises:

[0015] A fixed base is located at a side of the first plug jig;

[0016] A rotating pressing plate is hingedly connected to the fixed base at one end via a rotating shaft, and extends above the first plug test slot at the other end.

[0017] Optionally, the first pressing assembly further comprises:

[0018] A pressing torsional spring is sleeved at the rotating shaft, and is used to drive the other end of the rotating pressing plate to rotate towards the first plug jig to press the first cable plug.

[0019] Optionally, the first pressing assembly further comprises:

[0020] A first hand piece is fixedly connected to the rotating pressing plate at one end, and extends upwardly and obliquely away from the first plug jig at the other end.

[0021] Optionally, the first pressing assembly further comprises:

[0022] A silica gel pad is fixedly arranged at the bottom of the other end of the rotating pressing plate.

[0023] Optionally, the second pressing assembly comprises:

[0024] A vertical standing plate is fixedly arranged at a side of the second plug jig;

[0025] A fixed seat is fixedly arranged at the upper end of the vertical standing plate;

[0026] A second hand piece is hingedly connected to the upper end of the fixed seat at the middle portion thereof;

[0027] A transfer plate is hingedly connected to one end of the second hand piece at one end thereof;

[0028] A vertical slide rod, the upper end of which is hinged to the transfer plate, and the lower end of which slides through the fixed seat and extends above the second plug jig.

[0029] Optionally, the second compression assembly further comprises:

[0030] A silica gel compression block, which is fixedly arranged at the bottom of the vertical slide rod.

[0031] Optionally, the device further comprises:

[0032] A bottom plate, on which the first plug jig and the second plug jig are detachably mounted.

[0033] Optionally, the first plug jig and the second plug jig are fastened to the bottom plate by fastening bolts.

[0034] Optionally, the air tightness detection assembly comprises a timer, an inflation pump, a first air pipe connecting the inflation port of the inflation pump to the first air hole, a first pressure gauge connected to the first air pipe, a second air pipe connecting the inflation port of the inflation pump to the second air hole, and a second pressure gauge connected to the second air pipe.

[0035] The cable plug waterproof test device has the following advantages: when the waterproof level of the two cable plugs (referred to as the "first cable plug" and the "second cable plug" respectively) of the transmission cable needs to be evaluated, the first cable plug is inserted into the first plug test slot and the second cable plug is inserted into the second plug test slot in such a way that the plug-in hole is directly opposite the bottom of the first plug test slot; then, the first cable plug is compressed by the first compression assembly to seal the first plug test slot, and the second cable plug is compressed by the second compression assembly to seal the second plug test slot;

[0036] Next, the air tightness of the first plug test slot and the second plug test slot is detected by starting the air tightness detection assembly:

[0037] If there is no fine crack in the interior of the "first cable plug" and the "second cable plug" that is connected to the outside, the first plug test slot and the second plug test slot are completely sealed, and the internal air pressure of the plug test slot reaches the preset value within the preset time; on the contrary, if there is a fine crack in the interior of the "first cable plug" or the "second cable plug" that is connected to the outside, the first plug test slot or the second plug test slot will be connected to the outside space of the insulation part through the fine crack of the corresponding cable plug, and accordingly, the internal air pressure cannot reach the preset value within the preset time.

[0038] Therefore, as long as the air pressure parameter of the first plug test slot or the second plug test slot at a specified moment is obtained, it can be judged whether the first cable plug and / or the second cable plug has a fine crack connected to the outside of the insulation part, and then the waterproof level of the first cable plug and / or the second cable plug is evaluated.

[0039] Therefore, the cable plug waterproof test equipment provided by the utility model realizes the air tightness test of the cable plug, so as to evaluate the waterproof level of the cable plug. BRIEF DESCRIPTION OF DRAWINGS

[0040] In order to more clearly illustrate the technical solutions in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor under the premise of the drawings.

[0041] Figure 1 The structural schematic diagram of the cable plug waterproof test equipment provided by the embodiment.

[0042] In the drawings:

[0043] 1, bottom plate;

[0044] 2, first plug jig;201, first plug test slot;

[0045] 3, first pressing assembly;301, fixed base;302, rotating pressing plate;303, first hand-breaking piece;304, silica gel pad;

[0046] 4, second plug jig;401, second plug test slot;

[0047] 5, second pressing assembly;501, vertical stand plate;502, fixed seat;503, second hand-breaking piece;504, transfer plate;505, vertical sliding rod;506, silica gel pressing block;

[0048] 601, first air pipe;602, second air pipe. DETAILED DESCRIPTION

[0049] In the present utility model, the "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present utility model. The term "embodiment" appearing in various positions in the specification does not necessarily refer to the same embodiment, nor does it particularly limit the independence or association between other embodiments. In principle, in the present utility model, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.

[0050] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the art to which the present utility model belongs; the use of related terms herein is only for the purpose of describing specific embodiments, and is not intended to limit the present utility model.

[0051] In the description of the present utility model, the phrase "and / or" is a description of the logical relationship between objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents that the associated objects before and after are a "or" logical relationship.

[0052] In the present utility model, phrases such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.

[0053] Without more limitations, in the present utility model, "including", "containing", "having" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the elements, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent to such process, method or product.

[0054] As understood in the "Guidelines for Examination", in the present utility model, "greater than", "less than", "exceeding" and the like are understood as not including the number; "above", "below", "within" and the like are understood as including the number. In addition, in the description of the embodiments of the present utility model, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise specifically limited.

[0055] In the description of the embodiments of the utility model, the space related expressions used, such as '' center '' '' longitudinal '' '' transverse '' '' length '' '' width '' '' thickness '' '' upper '' '' lower '' '' front '' '' rear '' '' left '' '' right '' '' vertical '' '' horizontal '' '' perpendicular '' '' top '' '' bottom '' '' inner '' '' outer '' '' clockwise '' '' counterclockwise '' '' axial '' '' radial '' '' circumferential '' and the like, the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawing, only for the convenience of describing the specific embodiment of the utility model or for the reader to understand, and not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore, it cannot be understood as a limitation on the embodiments of the utility model.

[0056] Unless otherwise expressly provided or limited, in the description of the embodiments of the utility model, the terms such as '' installation '' '' connection '' '' connection '' '' fixed '' '' set '' should be understood broadly. For example, the '' connection '' can be fixed connection, or detachable connection, or integral setting, it can be mechanical connection, or electrical connection, or communication connection, it can be direct connection, or indirect connection through intermediate medium, it can be the communication or interaction relationship between two elements. For the skilled in the art to which the utility model belongs, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.

[0057] Referring to Figure 1 The utility model provides a kind of cable plug waterproof test equipment, including bottom plate 1, first plug fixture 2, first compression assembly 3, second plug fixture 4, second compression assembly 5, air tightness detection component.

[0058] The first plug fixture 2 is equipped with the first plug test slot 201 for putting into first cable plug, and the first air hole connected to the first plug test slot 201. The first compression assembly 3 is used to compress the first cable plug with the first plug fixture 2, to seal the first plug test slot 201. The second plug fixture 4 is equipped with the second plug test slot 401 for putting into second cable plug, and the second air hole connected to the second plug test slot 401. The second compression assembly 5 is used to compress the second cable plug with the second plug fixture 4, to seal the second plug test slot 401. The air tightness detection component is connected to the first air hole and the second air hole, for detecting the air tightness of the first plug test slot 201 and the second plug test slot 401.

[0059] The cable plug waterproof test equipment provided by the embodiment is used for evaluating the waterproof level of two cable plugs (referred to as a first cable plug and a second cable plug respectively) of a transmission cable.

[0060] Then, the air tightness of the first plug test slot 201 and the second plug test slot 401 is detected by starting the air tightness detection assembly.

[0061] If there is no micro crack in the first cable plug and the second cable plug, the first plug test slot 201 and the second plug test slot 401 are completely closed, and the internal air pressure of the plug test slot reaches a preset value within a preset time; otherwise, if there is a micro crack in the first cable plug or the second cable plug, the first plug test slot 201 or the second plug test slot 401 is connected to the external space of the insulation part through the micro crack of the corresponding cable plug, and accordingly, the internal air pressure cannot reach the preset value within the preset time.

[0062] Therefore, the air pressure parameter of the first plug test slot 201 or the second plug test slot 401 at a specified time is obtained, and whether the first cable plug and / or the second cable plug has a micro crack connected to the outside of the insulation part is determined, and then the waterproof level of the first cable plug and / or the second cable plug is evaluated.

[0063] Therefore, the cable plug waterproof test equipment provided by the embodiment is used for realizing the air tightness test of the cable plug, so as to evaluate the waterproof level of the cable plug.

[0064] In the embodiment, the first compression assembly 3 comprises a fixed base 301, a rotating pressing plate 302, a compression torsional spring, a first hand piece 303 and a silica gel pad 304.

[0065] The fixed base 301 is located at the side of the first plug jig 2. One end of the rotating pressure plate 302 is hinged to the fixed base 301 through a rotating shaft, and the other end extends above the first plug test slot 201. The compression torsion spring is sleeved on the rotating shaft, which is used to drive the other end of the rotating pressure plate 302 to rotate towards the first plug jig 2, so as to compress the first cable plug. One end of the first hand-breaking piece 303 is fixed to the rotating pressure plate 302, and the other end extends upward and away from the first plug jig 2. The silica gel pad 304 is fixed to the bottom of the other end of the rotating pressure plate 302.

[0066] Generally, the compression torsion spring drives the other end of the rotating pressure plate 302 to rotate towards the first plug jig 2, so that the silica gel pad 304 compresses the first cable plug; when the first cable plug needs to be taken out, the other end of the first hand-breaking piece 303 needs to be pressed downward, the first hand-breaking piece 303 overcomes the elastic action of the compression torsion spring, drives the rotating pressure plate 302 to rotate upward to release the first cable plug, and then the first cable plug can be taken out.

[0067] In this embodiment, the second compression assembly 5 includes a vertical stand plate 501, a fixed seat 502, a second hand-breaking piece 503, a transfer plate 504, a vertical sliding rod 505, and a silica gel pressing block 506.

[0068] The vertical stand plate 501 is fixed to the side of the second plug jig 4. The fixed seat 502 is fixed to the upper end of the vertical stand plate 501. The middle part of the second hand-breaking piece 503 is hinged to the upper end of the fixed seat 502. One end of the transfer plate 504 is hinged to one end of the second hand-breaking piece 503. The upper end of the vertical sliding rod 505 is hinged to the transfer plate 504, and the lower end extends above the second plug jig 4 after sliding through the fixed seat 502. The silica gel pressing block 506 is fixed to the bottom of the vertical sliding rod 505.

[0069] Rotating the second hand-breaking piece 503 downward can drive the vertical sliding rod 505 to move downward with the silica gel pressing block 506 and compress the second cable plug; conversely, rotating the second hand-breaking piece 503 upward can drive the vertical sliding rod 505 to move upward with the silica gel pressing block 506 and release the second cable plug.

[0070] Both the first plug jig 2 and the second plug jig 4 can be detachably mounted on the bottom plate 1. Specifically, both the first plug jig 2 and the second plug jig 4 are fastened and connected to the bottom plate 1 through fastening bolts.

[0071] In this embodiment, the air tightness detection assembly includes a timer, an inflation pump or a vacuum pump, a first air pipe 601 connecting the inflation port of the inflation pump to the first air hole, a first pressure gauge connected to the first air pipe 601, a second air pipe 602 connecting the inflation port of the inflation pump to the second air hole, and a second pressure gauge connected to the second air pipe 602. The timer starts timing when the inflation pump or the vacuum pump is started. After a specified time, the pressure data detected by the first pressure gauge and the second pressure gauge are obtained, and it can be determined whether there is a tiny crack.

[0072] In summary, the cable plug waterproof test equipment provided by the embodiment has the following advantages:

[0073] ① Precise detection: The air tightness detection assembly can accurately detect whether there is a tiny crack inside the cable plug, thereby evaluating its waterproof level.

[0074] ② Double plug simultaneous test: The equipment can test two cable plugs at the same time, improving test efficiency and reducing test time.

[0075] ③ Compression assembly design: The design of the first compression assembly 3 and the second compression assembly 5 ensures that the cable plug can be firmly and uniformly compressed during the test, ensuring the accuracy of the test.

[0076] ④ Easy to operate: The design of the rotating pressure plate 302 and the hand bending piece makes it easy for the operator to load and unload the cable plug, improving the operation convenience.

[0077] ⑤ Protect the cable plug: The use of the silica gel pad 304 and the silica gel compression block 506 avoids damage to the cable plug during compression, protecting the surface of the plug.

[0078] ⑥ Modular design: The first plug jig 2 and the second plug jig 4 can be detached and installed on the bottom plate 1, facilitating maintenance and replacement.

[0079] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of the present application, they do not limit the patent protection scope of the present application. Any equivalent structure or equivalent process substitution or modification based on the essential concept of the present application, using the content described in the specification and drawings, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are all included in the patent protection scope of the present application.

Claims

1. A cable plug water test apparatus, characterized by, The utility model relates to a first plug jig (2) is equipped with first plug test slot (201) for putting into first cable plug and first air hole that communicates to first plug test slot (201), first compression assembly (3) is used for cooperating first plug jig (2) compression first cable plug to seal first plug test slot (201), second plug jig (4) is equipped with second plug test slot (401) for putting into second cable plug and second air hole that communicates to second plug test slot (401), second compression assembly (5) is used for cooperating second plug jig (4) compression second cable plug to seal second plug test slot (401), air tightness detection assembly communicates to first air hole and second air hole is used for detecting the air tightness of first plug test slot (201) and second plug test slot (401). The first compression assembly (3) comprises: A fixed base (301) is located at the side of the first plug jig (2); A rotating pressure plate (302) is hinged to the fixed base (301) at one end of the rotating pressure plate (302) and extends above the first plug test slot (201) at the other end. The first compression assembly (3) further comprises: A compression torsional spring is sleeved on the rotating shaft to drive the other end of the rotating pressure plate (302) to rotate towards the first plug jig (2) to compress the first cable plug.

2. The cable plug water test apparatus of claim 1, wherein, The first compression assembly (3) further comprises: A first hand piece (303) is fixedly connected to the rotating pressure plate (302) at one end and extends upwardly and obliquely away from the first plug jig (2) at the other end. The first compression assembly (3) further comprises:

3. The cable plug water test apparatus of claim 2, wherein, A silica gel pad (304) is fixedly arranged at the bottom of the other end of the rotating pressure plate (302). The second compression assembly (5) comprises:

4. The cable plug water test apparatus of claim 3, wherein, A vertical stand (501) is fixedly arranged at the side of the second plug jig (4); A fixed seat (502) is fixedly arranged at the upper end of the vertical stand (501); 5. The cable plug water test apparatus of claim 3, wherein, A second hand piece (503) is hingedly connected to the upper end of the fixed seat (502) at the middle part of the second hand piece (503); A transfer plate (504) is hingedly connected to one end of the second hand piece (503); 6. The cable plug water test apparatus of claim 1, wherein, A vertical sliding rod (505) is hingedly connected to the transfer plate (504) at the upper end of the vertical sliding rod (505) and extends above the second plug jig (4) after sliding through the fixed seat (502) at the lower end. The second compression assembly (5) further comprises: ​ ​ ​ ​ 7. The cable plug water test apparatus of claim 6, wherein, ​ A silicon rubber block (506) is fixed to the bottom of the vertical slide rod (505).

8. The cable plug water test apparatus of claim 1, wherein, Further comprising: A bottom plate (1), both the first plug jig (2) and the second plug jig (4) are detachably installed on the bottom plate (1).

9. The cable plug water test apparatus of claim 8, wherein, Both the first plug jig (2) and the second plug jig (4) are fastened to the bottom plate (1) by fastening bolts.

10. The cable plug water test apparatus of claim 1, wherein, The air tightness detection assembly comprises a timer, an air pump, a first air pipe (601) connecting an air inlet of the air pump to the first air hole, a first pressure gauge connected to the first air pipe (601), a second air pipe (602) connecting the air inlet of the air pump to the second air hole, and a second pressure gauge connected to the second air pipe (602).