Valve airtightness testing machine for engineering construction

Abstract

The utility model relates to the related technical field of detection technology, in particular to a valve airtightness testing machine for engineering construction, which comprises supporting legs, a water tank is fixedly connected to the upper surface of the supporting legs, an air pump is fixedly connected to the upper surface of the water tank, a telescopic pipe is fixedly connected to the surface of one side of the air pump, and the telescopic pipe is fixedly connected to the upper surface of the water tank. An airtight test mechanism is arranged on the surface of one side of the telescopic pipe. According to the valve airtightness testing machine for engineering construction, through the arrangement of the airtightness testing mechanism, when the valve airtightness testing machine is used, a valve is fixed firstly, then an air cylinder and a bidirectional rotating motor are started, the air cylinder inflates the valve, an air pressure detection device detects in real time, and if the valve leaks air, a prompt lamp is turned on; the two-way rotating motor soaks the three groups of detection units below liquid, if the valves leak air, bubbles leak out of the surfaces of the liquid, and when the first three groups of valves enter the liquid for detection, a worker can install and take down the other three groups of valves, so that time resources are saved, and the overall detection efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the detection technology related technical field especially, it is a valve air tightness testing machine for engineering construction. BACKGROUND

[0002] In the detection technology related technical field, as the key component in the industrial pipeline system, the valve is directly related to the safety and stable operation of the whole system, once the valve sealing performance is poor, it may lead to medium leakage, causes environmental pollution such as material leakage in chemical production, gas or liquid leakage in energy transportation leads to energy waste, and even in some special working conditions, such as flammable and explosive medium transportation, it may also cause serious safety accidents, therefore, a valve air tightness testing machine for engineering construction is particularly needed.

[0003] But the valve air tightness testing machine for engineering construction needs to be fixed frequently, gas injection and put into water when using, and needs to wait for three to five minutes to carry out detection after being put into water, during which, equipment and personnel are in idle state, which undoubtedly leads to serious waste of time resources and reduces overall detection efficiency. UTILITY MODEL CONTENT

[0004] The utility model discloses a valve air tightness testing machine for engineering construction to solve the problem that the valve air tightness testing machine for engineering construction needs to be fixed frequently, gas injection and put into water when using, and needs to wait for three to five minutes to carry out detection after being put into water, during which, equipment and personnel are in idle state, which undoubtedly leads to serious waste of time resources and reduces overall detection efficiency.

[0005] To achieve the above object, the utility model provides the following technical scheme: a valve air tightness testing machine for engineering construction, including support foot, the upper surface fixed connection of support foot has the water tank, the side surface of water tank has the water inlet, the side surface of water tank has the water outlet, the upper surface fixed connection of water tank has the bidirectional rotation motor, the side surface fixed connection of bidirectional rotation motor has the pivot, the side surface rotation connection of pivot has the bearing, the upper surface fixed connection of water tank has the water level increase ring, the upper surface fixed connection of water tank has the air pump, the side surface fixed connection of air pump has the flexible tube, the side surface of flexible tube is provided with air tightness testing mechanism;

[0006] The air tight test mechanism includes an air pressure equalizing disc, an equal pressure gas pipeline, a fixed groove disc, an air injection device, a first rubber pad, an air hole, an air cylinder, a push fixed ring, an air pressure detection device, a second rubber pad and a deflation prompt lamp, one side surface of the telescopic pipe is fixedly connected with the air pressure equalizing disc, one side surface of the air pressure equalizing disc is fixedly connected with the equal pressure gas pipeline, one side surface of the air pressure equalizing disc is fixedly connected with the fixed groove disc, one side surface of the equal pressure gas pipeline is fixedly connected with the air injection device, one side surface of the air injection device is fixedly connected with the first rubber pad, an upper surface of the first rubber pad is provided with the air hole, one side surface of the fixed groove disc is fixedly connected with the air cylinder, one side surface of the air cylinder is fixedly connected with the push fixed ring, one side surface of the push fixed ring is fixedly connected with the air pressure detection device, one side surface of the push fixed ring is fixedly connected with the second rubber pad, and one side surface of the push fixed ring is fixedly connected with the deflation prompt lamp.

[0007] Preferably, the support feet are arranged at equal intervals at four corners of the lower surface of the sink, and each group has two support feet.

[0008] Preferably, the inner circle of the water level increasing ring has the same size as the inner side of the sink, and the fixed groove disc is fixedly connected with the bidirectional rotating motor through the rotating shaft.

[0009] Preferably, the equal pressure gas pipeline is symmetrically provided with six groups of equal pressure gas pipelines along the central axis of the air pressure equalizing disc, and the outer side of the fixed groove disc is symmetrically provided with six groups of groove holes at equal intervals.

[0010] Preferably, the air injection device is symmetrically arranged in the groove holes of the fixed groove disc, and the air cylinder is symmetrically arranged on the left and right sides of the air injection device.

[0011] Preferably, the push fixed ring and the first rubber pad form an extension structure through the air cylinder, and the air hole and the air pressure detection device are arranged on a straight line.

[0012] Preferably, the fixed groove disc is provided with five groups of fixed groove discs at equal intervals on the surface of the rotating shaft, and the sink is fixedly connected with the water level increasing ring through the bearing.

[0013] Compared with the prior art, the valve air tightness testing machine for engineering construction has the beneficial effects that: the valve air tightness testing machine for engineering construction, through the air tightness testing mechanism, when in use, the valve is placed above the first rubber pad, then the air cylinder is started, the second rubber pad is driven by the air cylinder to extrude the valve, and the valve is fixed and treated, since the rubber is arranged to extrude the valve and cause damage to the valve, then the air cylinder and the bidirectional rotating motor are started, the valve is inflated by the air cylinder, the inside of the air cylinder is filled with high-pressure gas, the gas pressure detection device detects the inside gas in real time, if the valve leaks, the gas pressure detection device sends a signal to make the air leakage prompt lamp light up, and the bidirectional rotating motor drives three groups of detection units to rotate by 180 degrees, so that they are completely immersed below the liquid, if the valve leaks due to not meeting the standard, air bubbles will leak out of the liquid surface, reminding the staff to judge the advantages and disadvantages of the finished product, when the first three groups of valves enter the liquid detection, the staff can install and remove the other three groups of detection units, so that time resources are saved, and the overall detection efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a side view structure schematic view of the utility model;

[0015] Figure 2 It is a water tank, bidirectional rotating motor and air pump structure position schematic view of the utility model;

[0016] Figure 3 It is a bidirectional rotating motor, air pump and fixed groove disc mutual cooperation schematic view of the utility model;

[0017] Figure 4 It is a single detection unit structure schematic view of the utility model;

[0018] Figure 5 It is a fixed and detected part structure schematic view of the utility model.

[0019] In the drawing: 1, support foot; 2, water tank; 3, water inlet; 4, water outlet; 5, bidirectional rotating motor; 6, rotating shaft; 7, bearing; 8, water level increasing ring; 9, air pump; 10, telescopic pipe; 11, air tightness testing mechanism; 1101, gas pressure division disc; 1102, equal pressure gas pipeline; 1103, fixed groove disc; 1104, air injection device; 1105, first rubber pad; 1106, air hole; 1107, air cylinder; 1108, pushing fixed ring; 1109, gas pressure detection device; 1110, second rubber pad; 1111, air leakage prompt lamp. DETAILED DESCRIPTION

[0020] Clearly, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.

[0021] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a valve air tightness testing machine for engineering construction, including support foot 1, the upper surface of support foot 1 is fixedly connected with water tank 2, the side surface of water tank 2 is equipped with water inlet 3, the side surface of water tank 2 is equipped with water outlet 4, the upper surface of water tank 2 is fixedly connected with two-way rotating motor 5, the side surface of two-way rotating motor 5 is fixedly connected with rotating shaft 6, the side surface of rotating shaft 6 is rotatably connected with bearing 7, the upper surface of water tank 2 is fixedly connected with water level increasing ring 8, the upper surface of water tank 2 is fixedly connected with air pump 9, the side surface of air pump 9 is fixedly connected with flexible pipe 10, the side surface of flexible pipe 10 is provided with air tightness testing mechanism 11;

[0022] The air tightness test mechanism 11 comprises an air pressure equalizing disc 1101, an equal pressure gas pipeline 1102, a fixed groove disc 1103, an air injection device 1104, a first rubber pad 1105, an air hole 1106, an air cylinder 1107, a pushing fixed ring 1108, an air pressure detection device 1109, a second rubber pad 1110 and a deflation prompt lamp 1111. One side surface of the air pressure equalizing disc 1101 is fixedly connected with the equal pressure gas pipeline 1102. One side surface of the air pressure equalizing disc 1101 is fixedly connected with the fixed groove disc 1103. One side surface of the equal pressure gas pipeline 1102 is fixedly connected with the air injection device 1104. One side surface of the air injection device 1104 is fixedly connected with the first rubber pad 1105. An upper surface of the first rubber pad 1105 is provided with the air hole 1106. One side surface of the fixed groove disc 1103 is fixedly connected with the air cylinder 1107. One side surface of the air cylinder 1107 is fixedly connected with the pushing fixed ring 1108. One side surface of the pushing fixed ring 1108 is fixedly connected with the air pressure detection device 1109. One side surface of the pushing fixed ring 1108 is fixedly connected with the second rubber pad 1110. One side surface of the pushing fixed ring 1108 is fixedly connected with the deflation prompt lamp 1111. Through the setting of the air pressure equalizing disc 1101, the equal pressure gas pipeline 1102, the fixed groove disc 1103, the air injection device 1104, the first rubber pad 1105, the air hole 1106, the air cylinder 1107, the pushing fixed ring 1108, the air pressure detection device 1109, the second rubber pad 1110 and the deflation prompt lamp 1111, when in use, the valve is placed above the first rubber pad 1105, and then the air cylinder 1107 is started. The air cylinder 1107 drives the second rubber pad 1110 to extrude and fix the valve. Since the rubber is arranged to extrude and damage the valve, the air cylinder 1107 and the bidirectional rotary motor 5 are started. The air cylinder 1107 inflates the valve to make the air cylinder 1107 full of high-pressure gas. The air pressure detection device 1109 detects the gas inside in real time. If the valve leaks, the air pressure detection device 1109 sends a signal to make the deflation prompt lamp 1111 light up. The bidirectional rotary motor 5 drives the three groups of detection units to rotate by 180 degrees to completely immerse in the liquid below. If the valve leaks due to not meeting the standards, bubbles will leak out of the liquid surface, reminding the staff to judge the advantages and disadvantages of the product. When the first three groups of valves enter the liquid detection, the staff can install and remove the valves of the other three groups of detection units, thereby saving time resources and improving the overall detection efficiency.In this process, the air pressure in the test mechanism 11 in the plate 1101, equal pressure gas pipeline 1102, fixed groove plate 1103, gas injection device 1104, air hole 1106, push fixed ring 1108 and other components work together, such as gas injection device 1104 through the air hole 1106 to the valve inflation, air pressure plate 1101 and equal pressure gas pipeline 1102 to ensure uniform distribution of air pressure.

[0023] Further, the support foot 1 is arranged at the four corners of the lower surface of the sink 2, and each group is provided with two, and the size of the water inlet 3 is consistent with the size of the water outlet 4. Through the arrangement of the support foot 1, the four corners of the lower surface of the sink 2 are arranged with a group of support feet 1 at equal intervals, and each group has two. Such layout can evenly distribute the weight of the sink 2 on each support point, effectively disperse the pressure borne by the sink 2, reduce the possibility of deformation or damage caused by excessive local stress, thereby enhancing the stability of the sink 2 as a whole, making it more stable and firmly placed on the installation position, and reducing the risk of shaking or dumping during use.

[0024] Further, the inner diameter of the water level increasing ring 8 is consistent with the size of the inner side of the sink 2, and the fixed groove plate 1103 is fixedly connected with the bidirectional rotating motor 5 through the shaft 6. Through the arrangement of the water level increasing ring 8, the height of the water level can be increased in use, so that the valves in the lower three groups of detection units can be covered by the liquid, reducing the detection error caused by different liquid coverage and other factors, and improving the accuracy and reliability of the detection result.

[0025] Further, the equal pressure gas pipeline 1102 is symmetrically provided with six groups with the central axis of the air pressure plate 1101, and the outer side of the fixed groove plate 1103 is symmetrically provided with six groups of groove holes. Through the arrangement of the fixed groove plate 1103, the six groups of groove holes on the outer side of the fixed groove plate 1103 can simultaneously place six valves for detection. In actual engineering construction valve detection work, multiple valves can be detected at a time, which greatly increases the number of detections per unit time, effectively shortens the overall detection time, improves the detection efficiency, and the symmetrical structure of the fixed groove plate 1103 makes the whole air tightness test mechanism 11 run more stably, ensures the smooth detection, improves the service life and detection precision of the equipment.

[0026] Further, the air injection device 1104 is symmetrically arranged in the fixed groove disc 1103 with six groups in the groove hole, and the air cylinder 1107 is symmetrically arranged with one group on the left and right sides of the air injection device 1104. Through the arrangement of the air cylinder 1107, in use, the air cylinder 1107 is symmetrically arranged with one group on the left and right sides of the air injection device 1104, which helps to balance the pressure on the valve during inflation. During air injection, the internal pressure of the valve gradually rises, which may generate outward pressure on the valve. The force generated by the symmetric air cylinders 1107 on both sides can balance each other, prevent the valve from being offset or damaged due to excessive unilateral pressure, and improve the safety and accuracy of detection.

[0027] Further, the push fixed ring 1108 is arranged in a telescopic structure with the first rubber pad 1105 through the air cylinder 1107, and the air hole 1106 and the air pressure detection device 1109 are arranged in a straight line. Through the arrangement of the first rubber pad 1105, the air cylinder 1107 and the push fixed ring 1108, in use, the push fixed ring 1108 is arranged in a telescopic structure with the first rubber pad 1105 through the air cylinder 1107. This design can well fix the valve. When performing air tightness detection, start the air cylinder 1107, and the push fixed ring 1108 will move towards the first rubber pad 1105, so as to tightly clamp the valve between the push fixed ring 1108 and the first rubber pad 1105, and ensure the integrity of the valve.

[0028] Further, the fixed groove disc 1103 is arranged with five groups at equal intervals on the surface of the rotating shaft 6, and the water tank 2 is fixedly connected with the water level increasing ring 8 through the bearing 7. Through the arrangement of the fixed groove disc 1103, in use, the five groups of fixed groove discs 1103 arranged at equal intervals can simultaneously detect multiple valves. In one detection process, more valve samples can be accommodated, so that more valve air tightness detection can be completed in the same time. This design of simultaneous detection of multiple groups can greatly improve the work efficiency and reduce the detection time, so that the entire construction process will not be delayed due to valve detection. The equal interval distribution on the rotating shaft 6 enables the fixed groove disc 1103 to maintain good balance during rotation, ensuring the stability of the detection process and improving the detection accuracy.

[0029] Working principle: the valve air tightness tester for engineering construction, through the valve is placed in the first rubber pad 1105 The top, then start the air cylinder 1107, air cylinder 1107 Drive the second rubber pad 1110 to the valve extrusion, the valve is fixed, due to the setting of the rubber extrusion to the valve damage, then start the air cylinder 1107 With the bidirectional rotating motor 5, the air cylinder 1107 The valve is inflated, the air cylinder 1107 Inside full of high pressure gas, the air pressure detection device 1109 Real-time detection of the gas inside, if the valve leaks, the air pressure detection device 1109 Then send a signal to the deflation prompt light 1111 Turn on, and the bidirectional rotating motor 5 Will drive three groups of detection units to rotate a half circle, so that it is completely immersed in the liquid below, if the valve is not up to standard and lead to leakage, the liquid surface will leak out of the bubble, prompting the staff to judge the pros and cons of the finished product, when the first three groups of valves enter the liquid detection, the staff can install and remove the other three groups of detection units for valve, so as to save time resources, improve the overall detection efficiency.

[0030] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A valve air tightness testing machine for construction engineering, comprising a supporting foot (1), characterized in that: The upper surface of the supporting leg (1) is fixedly connected with a water tank (2), one side surface of the water tank (2) is provided with a water inlet (3), one side surface of the water tank (2) is provided with a water outlet (4), the upper surface of the water tank (2) is fixedly connected with a bidirectional rotating motor (5), one side surface of the bidirectional rotating motor (5) is fixedly connected with a rotating shaft (6), one side surface of the rotating shaft (6) is rotatably connected with a bearing (7), the upper surface of the water tank (2) is fixedly connected with a water level increasing ring (8), the upper surface of the water tank (2) is fixedly connected with an air pump (9), one side surface of the air pump (9) is fixedly connected with a telescopic pipe (10), and one side surface of the telescopic pipe (10) is provided with an air tightness test mechanism (11). The air tightness test mechanism (11) comprises an air pressure equalizing disc (1101), an equal pressure gas pipeline (1102), a fixed groove disc (1103), an air injection device (1104), a first rubber pad (1105), an air hole (1106), an air cylinder (1107), a pushing fixed ring (1108), an air pressure detection device (1109), a second rubber pad (1110) and a deflation prompt lamp (1111), one side surface of the telescopic pipe (10) is fixedly connected with the air pressure equalizing disc (1101), one side surface of the air pressure equalizing disc (1101) is fixedly connected with the equal pressure gas pipeline (1102), one side surface of the air pressure equalizing disc (1101) is fixedly connected with the fixed groove disc (1103), one side surface of the equal pressure gas pipeline (1102) is fixedly connected with the air injection device (1104), one side surface of the air injection device (1104) is fixedly connected with the first rubber pad (1105), the upper surface of the first rubber pad (1105) is provided with the air hole (1106), one side surface of the fixed groove disc (1103) is fixedly connected with the air cylinder (1107), one side surface of the air cylinder (1107) is fixedly connected with the pushing fixed ring (1108), one side surface of the pushing fixed ring (1108) is fixedly connected with the air pressure detection device (1109), one side surface of the pushing fixed ring (1108) is fixedly connected with the second rubber pad (1110), and one side surface of the pushing fixed ring (1108) is fixedly connected with the deflation prompt lamp (1111).

2. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The supporting leg (1) is provided with a group of supporting legs at four corners of the lower surface of the water tank (2) at equal intervals, and each group is provided with two supporting legs.

3. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The inner ring size of the water level increasing ring (8) is consistent with the inner side size of the water tank (2), and the fixed groove disc (1103) is fixedly connected with the bidirectional rotating motor (5) through the rotating shaft (6).

4. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The equal pressure gas pipeline (1102) is symmetrically provided with six groups of equal pressure gas pipelines about the central axis of the air pressure equalizing disc (1101), and the outer side of the fixed groove disc (1103) is symmetrically and equally provided with six groups of groove holes.

5. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The injection device (1104) is symmetrically arranged in the middle axis of the fixed groove disc (1103) with six groups in the groove hole, and the air cylinder (1107) is symmetrically arranged with one group on the left and right sides of the injection device (1104).

6. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The push fixed ring (1108) is telescopic with the first rubber pad (1105) through the air cylinder (1107), and the air hole (1106) and the air pressure detection device (1109) are arranged on a straight line.

7. The valve air tightness testing machine for engineering construction according to claim 1, characterized in that: The fixed groove disc (1103) is arranged with five groups on the surface of the rotating shaft (6) at equal intervals, and the water tank (2) is fixedly connected with the water level increasing ring (8) through the bearing (7).

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