Tap density meter for high-strength silicon carbide
By designing a tap density meter for high-strength silicon carbide, which combines vertical and horizontal vibrations, the problem of insufficient single-direction vibration in existing technologies is solved, achieving higher measurement accuracy and compaction effect.
Patent Information
- Application Number
- CN202423067013.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-12
AI Technical Summary
When measuring high-strength silicon carbide, existing tap density meters cannot fully disperse particles and fill gaps due to unidirectional vibration, resulting in lower measured tap density.
A tap density meter for high-strength silicon carbide was designed. By combining a second servo motor, a turntable, and a guide seat, the particles can vibrate vertically and swing horizontally. By combining vertical vibration and horizontal swing, a better compaction effect is achieved.
This improves the measurement accuracy and compaction effect of high-strength silicon carbide powder, ensuring the reliability of measurement results.
Smart Images

Figure CN223611318U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a vibration density appearance, especially a vibration density appearance for high strength silicon carbide. BACKGROUND
[0002] The vibration density appearance is a kind of instrument for measuring the vibration density of powder or granular material. The vibration density refers to the density reached after the powder sample is filled to the state of as dense as possible under specific conditions by vibration. In the process of producing high-strength silicon carbide powder, using the vibration density appearance can help manufacturers evaluate the flowability and packing characteristics of the powder. This is very important for ensuring the consistency of the subsequent molding process and product quality.
[0003] After searching in the existing public literature, the patent No. CN211553652U announced a kind of vibration density appearance, including casing and setting drive motor in casing, rotating shaft, vibration seat, casing top is equipped with mounting seat, vibration seat is set in mounting seat, vibration seat includes connecting piece, positioning plate, rotating plate;Drive motor is set in the bottom of casing, first synchronous wheel is equipped on the output shaft of drive motor, bearing is equipped on the sidewall of the inner chamber of casing, rotating shaft is set between bearing, second synchronous wheel and rotating wheel are equipped on rotating shaft, drive motor drives rotating shaft to rotate by belt, three protruding parts are evenly provided around rotating wheel, the edge of one side of protruding part is arc structure, the edge of the other side of protruding part is 90 ° bending, the top of rotating wheel one side is attached with the bottom of rotating plate, rotating wheel is eccentrically arranged on the one side below rotating plate, so that rotating wheel rotates and drives vibration seat to lift at the same time, vibration seat is driven to rotate by the friction between rotating wheel and rotating plate. The vibration density appearance still has the following defects:
[0004] Although the vibration density appearance drives vibration seat to repeatedly lift in mounting seat by drive motor and the protruding part of rotating wheel, replaces the lifting rod pushing cylinder lifting mode of traditional, and the working efficiency is higher, but for some high-strength powder or granular material such as high-strength silicon carbide, single direction vibration is not enough to make particles fully dispersed and fill the gap, so that the measured vibration density is low. UTILITY MODEL CONTENTS
[0005] In order to overcome the shortcomings of the existing vibration density appearance, although the working efficiency is improved, but single direction vibration is not enough to fully disperse high-strength powder such as silicon carbide particles, leading to low vibration density measurement, the utility model can provide a kind of vibration density appearance for high-strength silicon carbide.
[0006] The technical scheme is as follows: a kind of tapping density meter for high-strength silicon carbide, including shell, control panel, measuring cylinder, fixed cover, sleeve, second servo motor, second motor frame, shaft, rotating disc, sliding block, guide seat and up-and-down vibrating mechanism, the top of shell is provided with through-hole, the front side of shell is provided with control panel, the rear side in shell is provided with second motor frame, second motor frame is provided with second servo motor, the end of second motor frame away from the rear side of shell is provided with connecting plate, the output shaft of second servo motor penetrates connecting plate, and the output shaft of second servo motor is connected with rotating disc, rotating disc is provided with sliding block, connecting plate is provided with shaft, and the end of shaft away from connecting plate is provided with guide seat, the side of guide seat is provided with rectangular hole, sliding block is matched with rectangular hole, the other side of guide seat is connected with sleeve, the top of sleeve is provided with threaded groove, fixed cover is threadedly connected in threaded groove, sleeve is provided with measuring cylinder, and measuring cylinder penetrates fixed cover, the bottom of inner side of shell is provided with up-and-down vibrating mechanism.
[0007] Optionally, the up-and-down vibrating mechanism comprises a first servo motor, a first motor frame, a ball head, a cam, a connecting piece and a support block, the bottom of the inner side of the shell is provided with the first motor frame, the first motor frame is provided with the first servo motor, the rotating shaft of the first servo motor is connected with the cam, three support blocks are slidingly connected in the sleeve, a connecting piece is connected between every two support blocks, the connecting piece at the bottom penetrates the support block at the bottom, the bottom of the connecting piece at the bottom is provided with the ball head, the ball head is located directly above the cam, and the ball head can contact the cam.
[0008] Optionally, the ball head is made of nylon material.
[0009] Optionally, a rubber pad is further connected to the support block at the top.
[0010] Optionally, the connecting piece at the top is replaced by a spring to provide elastic support force.
[0011] Optionally, an anti-skid pad is further provided on the bottom of the shell.
[0012] The utility model discloses the beneficial effects are: the utility model discloses the design of second servo motor, rotating disc, shaft and guide seat, combines the original up-and-down vibrating function, makes high-strength silicon carbide not only can vibrate in vertical direction, but also can swing in horizontal direction, reaches better compact effect, and the accuracy of measurement is improved. ACCURATE DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is the three-dimensional structure schematic diagram of the utility model.
[0014] Figure 2 It is the three-dimensional structure schematic diagram of first servo motor and first motor frame of the utility model.
[0015] Figure 3 It is the three-dimensional structure schematic view of the cam and sleeve of the utility model.
[0016] Figure 4 It is the three-dimensional structure schematic view of the side of the utility model.
[0017] Figure 5 It is the three-dimensional structure schematic view of the cam and fixed cover of the utility model.
[0018] Figure 6 It is the explosion view of the second servo motor, rotating shaft and rotating disc of the utility model.
[0019] Figure 7 It is the explosion view of the ball head, connecting piece, spring and support block of the utility model.
[0020] The specific embodiments of the utility model are described below. Specific embodiments
[0021] The following description is only the preferred embodiment of the utility model, and does not limit the protection scope of the utility model.
[0022] A kind of for high-strength silicon carbide tap density apparatus, as shown in figure Figures 1-7 It includes shell 1, control panel 2, measuring cylinder 3, fixed cover 9, sleeve 10, second servo motor 11, second motor bracket 12, rotating shaft 13, rotating disc 14, slider 15, guide seat 16 and up-down vibration mechanism, shell 1 top is opened with long strip-shaped through hole, shell 1 front side is equipped with control panel 2, shell 1 inside rear side is equipped with second motor bracket 12, second motor bracket 12 is equipped with second servo motor 11, the end of second motor bracket 12 away from shell 1 rear side is equipped with connecting plate 21, the output shaft of second servo motor 11 penetrates connecting plate 21, and the output shaft of second servo motor 11 is connected with rotating disc 14, rotating disc 14 is equipped with slider 15, slider 15 is cylindrical, slider 15 is located at the eccentric position of rotating disc 14 edge, connecting plate 21 is equipped with rotating shaft 13, and the end of rotating shaft 13 away from connecting plate 21 is equipped with guide seat 16, the one side of guide seat 16 is opened with rectangular hole, slider 15 is matched with rectangular hole, the other side of guide seat 16 is connected with sleeve 10, the bottom of sleeve 10 is opened with round hole 1001, the top of sleeve 10 is opened with thread groove, fixed cover 9 is threadedly connected on thread groove, sleeve 10 is equipped with measuring cylinder 3, measuring cylinder 3 penetrates fixed cover 9 and the long strip-shaped through hole of shell 1 top, the inside bottom of shell 1 is equipped with up-down vibration mechanism.
[0023] As shown in Figure 2 , Figure 3 and Figure 7 , the up-and-down vibration mechanism comprises a first servo motor 5, a first motor bracket 6, a ball head 7, a cam 8, a connecting piece 18 and a support block 20. The inside bottom of the shell 1 is provided with the first motor bracket 6, and the first motor bracket 6 is provided with the first servo motor 5. The rotating shaft 13 of the first servo motor 5 is connected with the cam 8. Three support blocks 20 are slidably connected in the sleeve 10. The connecting piece 18 in the shape of a rod is connected between the two support blocks 20 in the middle and below. The spring 19 is connected between the two support blocks 20 in the middle and above. The spring 19 absorbs impact energy during the vibration process, which helps to reduce the hard collision between the support block 20 and the measuring cylinder 3, protects the instrument from damage, and the bottom of the connecting piece 18 below is provided with the ball head 7 made of nylon material. Nylon has good wear resistance, which can keep the ball head 7 in shape and function during long-term high-frequency vibration, reducing the frequency of maintenance and replacement. The ball head 7 penetrates the bottom of the sleeve 10 through the circular hole 1001, and the ball head 7 is located directly above the cam 8 and can contact the cam 8.
[0024] As shown in Figure 6 , it also comprises a rubber pad 17, which is connected to the support block 20 above. The rubber pad 17 has sound insulation effect, which can reduce the noise generated during the vibration process and provide a quieter operating environment.
[0025] As shown in Figure 2 , it also comprises an anti-skid pad 4, which is provided at the bottom of the shell 1. The anti-skid pad 4 can increase the friction between the shell 1 and the placement surface, ensuring that the instrument will not easily slide during operation.
[0026] After unscrewing the fixed cover 9, pour the high-strength silicon carbide powder to be tested into the measuring cylinder 3. After placing the measuring cylinder 3 in the sleeve 10 through the through hole of the shell 1, screw the fixed cover 9 back onto the threaded groove at the top of the sleeve 10. Then start the first servo motor 5, which drives the cam 8 to rotate clockwise. When the farthest end of the cam 8 rotates away from the ball head 7, the measuring cylinder 3 moves downward together with the support block 20 under the action of gravity. The cam 8 continues to rotate, and the farthest end of the cam 8 will rotate to the bottom of the ball head 7. The ball head 7 drives the support block 20 and the measuring cylinder 3 to move upward, thus completing one up-and-down vibration. After a certain period of up-and-down vibration, start the second servo motor 11, which drives the rotating disc 14 to rotate. The rotating disc 14 rotates with the sliding block 15. The sliding block 15 oscillates left and right through the rectangular hole to the guide seat 16 with the rotating shaft 13 as the axis, achieving better compaction effect and improving the accuracy of measurement. After a certain period of left-and-right oscillation, turn off the second servo motor 11, unscrew the fixed cover 9, and take out the measuring cylinder 3 from the sleeve 10.
[0027] The above merely describes preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A tap density tester for high strength silicon carbide, comprising a housing (1) and a control panel (2), the housing (1) having a through hole in the top portion, and the control panel (2) being provided on the front side of the housing (1), characterized in that, It further includes a measuring cylinder (3), a fixed cover (9), a sleeve (10), a second servo motor (11), a second motor frame (12), a rotating shaft (13), a rotating disc (14), a sliding block (15), a guide seat (16) and an up-down vibration mechanism, the inside rear side of the shell (1) is provided with the second motor frame (12), the second motor frame (12) is provided with the second servo motor (11), one end of the second motor frame (12) away from the rear side of the shell (1) is provided with a connecting plate (21), the output shaft of the second servo motor (11) penetrates the connecting plate (21), and the output shaft of the second servo motor (11) is connected with the rotating disc (14), the rotating disc (14) is provided with the sliding block (15), the connecting plate (21) is provided with the rotating shaft (13), one end of the rotating shaft (13) away from the connecting plate (21) is provided with the guide seat (16), a rectangular hole is opened on one side of the guide seat (16), the sliding block (15) is matched with the rectangular hole, the other side of the guide seat (16) is connected with the sleeve (10), a threaded groove is opened at the top of the sleeve (10), the threaded groove is threadedly connected with the fixed cover (9), the sleeve (10) is provided with the measuring cylinder (3), the measuring cylinder (3) penetrates the fixed cover (9), and the inside bottom of the shell (1) is provided with the up-down vibration mechanism.
2. A tap density apparatus for high strength silicon carbide according to claim 1, wherein, The up-down vibration mechanism comprises a first servo motor (5), a first motor frame (6), a ball head (7), a cam (8), a connecting piece (18) and a supporting block (20), the inside bottom of the shell (1) is provided with the first motor frame (6), the first motor frame (6) is provided with the first servo motor (5), the rotating shaft (13) of the first servo motor (5) is connected with the cam (8), three supporting blocks (20) are slidably connected in the sleeve (10), the connecting piece (18) is connected between every two supporting blocks (20), the connecting piece (18) located below penetrates the supporting block (20) located below, the bottom of the connecting piece (18) located below is provided with the ball head (7), the ball head (7) is located directly above the cam (8), and the ball head (7) can contact the cam (8).
3. A tap density apparatus for high-strength silicon carbide according to claim 2, wherein The ball head (7) is made of nylon material.
4. The vibration density instrument for high-strength silicon carbide according to claim 3, characterized in that, The supporting block (20) located above is connected with a rubber pad (17).
5. The vibration density instrument for high-strength silicon carbide according to claim 4, characterized in that, The connecting piece (18) located above is replaced by a spring (19) to provide elastic supporting force.
6. The vibration density instrument for high-strength silicon carbide according to claim 5, characterized in that, It further comprises an anti-skid pad (4), and the bottom of the shell (1) is provided with the anti-skid pad (4).
Citation Information
Patent Citations
Tapping density instrument
CN211553652U