Automatic testing device

By designing an automated testing device compatible with PCBAs and electronic finished products, and utilizing a contour-following structure and an integrated test control system, the problems of high testing costs and poor versatility in existing technologies have been solved, enabling unified testing of various PCBAs and electronic finished products.

CN223611648UActive Publication Date: 2025-11-28HANGZHOU KANGJISEN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422957445.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-11-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the existing technology, PCBA and electronic finished products need to be tested on two separate sets of equipment, which is costly and the automated testing equipment has poor versatility and cannot be compatible with the testing of PCBA and electronic finished products at the same time.

Method used

An automated testing device was designed, which adopts a carrier module and a fixture module with a contour-following structure. It is compatible with PCBA boards and electronic finished products. Communication is achieved by driving the fixture module to rise and fall through the pressing module. The device integrates a test control box, an industrial computer and a switch, and supports the testing of various PCBAs and electronic finished products.

Benefits of technology

It reduces testing costs, improves the versatility of testing equipment, and can simultaneously test PCBAs and electronic finished products without the need for two sets of equipment, making it suitable for a variety of PCBAs and electronic finished products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automatic testing, and discloses an automatic testing device, which comprises a box body, a carrier module, a jig module and a pressing module, and is characterized in that the carrier module comprises a carrier plate detachably arranged in the box body, the carrier plate is provided with a profiling structure, and the profiling structure is clamped with a module to be tested; the module to be tested is a PCBA board or an electronic finished product with the PCBA board; the jig module is arranged above the carrier plate in a liftable manner and is provided with a communication plug-in unit, and the communication plug-in unit is selectively in communication plug-in connection with the PCBA board or the electronic finished product; the pressing module is arranged in the box body, detachably connected with the jig module and used for driving the jig module to ascend and descend. The carrier module can be compatible with a limiting PCBA board and an electronic finished product with the PCBA board, the communication plug-in unit of the jig module can be in communication plug-in connection with the PCBA board and can also be in communication plug-in connection with the electronic finished product with the PCBA board, and therefore the performance of the PCBA board and the performance of the electronic finished product formed after the PCBA board is installed in the electronic carrier shell can be tested at the same time, and the testing cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to automatic test technical field especially relates to a kind of automatic test device. BACKGROUND

[0002] Electronic and electrical products will be subjected to multiple strict tests after design or before shipment, including FCT test and FT test. FCT test generally refers to the functional test of PCBA. During testing, the target PCBA is provided with a simulated operating environment, allowing it to work in various design states, thereby obtaining parameters of each state to verify the functionality. PCBA functional test content includes measurement of voltage, current, power, power factor, frequency, duty cycle, position determination and other functional parameters. FT test refers to testing of finished products. After PCBA is installed on the carrier shell, an electronic finished product is formed. The electronic finished product needs to be tested for performance and reliability to ensure the quality of the electronic finished product.

[0003] In the prior art, PCBA and electronic finished products need to be tested on two sets of equipment, which is costly. Moreover, the existing automatic test device only tests a single type of PCBA or electronic finished product, which has poor versatility.

[0004] Therefore, there is an urgent need for a new automatic test device to solve the above problems in the prior art. SUMMARY

[0005] The utility model aims at providing an automatic test device that can simultaneously test PCBA and electronic finished products, reducing testing costs, and being applicable to testing of various PCBA and electronic finished products, with strong versatility.

[0006] To achieve this purpose, the utility model adopts the following technical solutions:

[0007] An automatic test device is provided, comprising:

[0008] A box body;

[0009] A carrier module comprising a carrier plate detachably arranged in the box body, the carrier plate is provided with a profiling structure, and the profiling structure is configured to be clamped with a module to be tested; the module to be tested is a PCBA board or an electronic finished product with the PCBA board;

[0010] A jig module is arranged above the carrier plate in a liftable manner, the jig module has a communication plug-in unit, and the communication plug-in unit is selectively plugged in with the PCBA board or the electronic finished product;

[0011] A pressing module is arranged in the box body and detachably connected with the jig module, and the pressing module is used to drive the jig module to lift.

[0012] As an optional scheme of the automatic test device provided by the utility model, the carrier module comprises a base, a supporting plate, a guide column, an elastic member and a fastener;

[0013] The base is installed in the box; one end of the guide column is fixedly connected to the base, and the other end is provided through the supporting plate and is in sliding cooperation with the supporting plate; the elastic member is sleeved on the guide column and is telescopically arranged between the supporting plate and the base,

[0014] The supporting plate is provided with a loading groove, and the supporting plate is clamped with the loading groove; the fastener penetrates the supporting plate and is detachably connected with the bottom wall of the loading groove.

[0015] As an optional scheme of the automatic test device provided by the utility model, the side wall of the box is provided with a test port, and the carrier module further comprises a sliding driving mechanism installed in the box, the sliding driving mechanism is in transmission connection with the base, and is used for driving the base to move so as to enter and exit the box through the test port;

[0016] The base is connected with a first sliding block and a first guide rail, the box is provided with a second sliding block and a second guide rail, the first sliding block is in slidable cooperation with the second guide rail along the moving direction of the base, and the second sliding block is in slidable cooperation with the first guide rail along the moving direction of the base.

[0017] As an optional scheme of the automatic test device provided by the utility model, the pressing module comprises:

[0018] A lifting driving mechanism, a shell of the lifting driving mechanism is fixedly arranged in the box;

[0019] A lifting plate, the lifting plate is in transmission connection with the output end of the lifting driving mechanism, opposite sides of the lifting plate are provided with sliding grooves, opposite sides of the jig module are provided with limiting edges corresponding to the sliding grooves, the limiting edges are slidably clamped into the sliding grooves and are arranged on the groove walls of the sliding grooves;

[0020] A locking mechanism, comprising a baffle, a first fastener and a second fastener; the baffle covers the groove opening of the sliding groove, the first fastener penetrates the baffle and is detachably connected with the lifting plate, and the second fastener is detachably connected with the lifting plate and is pressed on the baffle.

[0021] As an optional scheme of the automatic test device provided by the utility model, the box is provided with a mounting rack, the mounting rack and the inner wall of the box enclose a mounting space, and the carrier module and the jig module are arranged in the mounting space;

[0022] The housing of the lifting driving mechanism is fixed to the mounting frame, a guide sleeve is arranged on the mounting frame, a guide rod is arranged on the lifting plate, and the guide rod is slidably fitted in the guide sleeve.

[0023] As an optional scheme of the automatic test device provided by the utility model, the automatic test device further comprises an operation panel, and the operation panel is installed on the box body;

[0024] Two start operation buttons are arranged on the operation panel at intervals, the two start operation buttons are arranged in series, and the start operation buttons are used to issue instructions to start testing the to-be-tested module.

[0025] And / or, a reset operation button is arranged on the operation panel, and the reset operation button is used to issue instructions to retest the to-be-tested module.

[0026] And / or, an emergency stop operation button is arranged on the operation panel.

[0027] And / or, an indicator lamp for indicating the test state of the to-be-tested module is arranged on the operation panel.

[0028] As an optional scheme of the automatic test device provided by the utility model, the automatic test device further comprises a shielding detection module, the shielding detection module is connected to the box body, and the shielding detection module is used to detect whether there is shielding between the carrier module and the jig module.

[0029] As an optional scheme of the automatic test device provided by the utility model, the automatic test device further comprises a test control box, an industrial computer and a switch;

[0030] The test control box is in communication connection with the jig module and the compression module, and is used to control the actions of the jig module and the compression module.

[0031] The industrial computer is in communication connection with the test control box through the switch, and the switch is configured to be in communication connection with the industrial computer and an information system.

[0032] As an optional scheme of the automatic test device provided by the utility model, the automatic test device further comprises a PXIE case, a voltage and current test module, a resistance signal test module and a Hart signal test module.

[0033] The industrial computer is in communication connection with the PXIE case, the voltage and current test module, the resistance signal test module and the Hart signal test module through the switch.

[0034] As optional scheme of the automatic test device, the box has a first mounting area, a second mounting area, a third mounting area and a fourth mounting area, the first mounting area and the second mounting area are arranged side by side along the horizontal direction, and the first mounting area is above the third mounting area, and the second mounting area is above the fourth mounting area;

[0035] The carrier module, the jig module and the compression module are all arranged in the first mounting area;

[0036] The second mounting area is provided with a display screen, a keyboard and a mouse connected in communication, and the display screen, the keyboard and the mouse are connected in communication with the industrial computer;

[0037] The PXIE case, the voltage and current test module and the resistance signal test module are all arranged in the third mounting area;

[0038] The industrial computer, the switch and the Hart signal test module are all arranged in the fourth mounting area.

[0039] The automatic test device has the advantages that:

[0040] The automatic test device provided by the utility model places the to-be-tested module in the profiling structure of the carrier module before testing, drives the jig module to descend through the compression module, so that the jig module is close to the to-be-tested module and the communication connection with the to-be-tested module is completed, and then the testing can be carried out.

[0041] In addition, the carrier plate with the profiling structure and the jig module can be detachably installed in the box, so that the carrier plate and the jig module suitable for different to-be-tested modules can be replaced, so that the automatic test device can be applied to the testing of various PCBA boards and electronic products, and has high versatility. BRIEF DESCRIPTION OF DRAWINGS

[0042] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments of the present application will be briefly introduced as follows. Obviously, the drawings described below are only some embodiments of the present application, and other drawings can be obtained by the drawings according to the drawings without creative labor for those skilled in the art.

[0043] Figure 1 is the first view of the automatic test device provided by the embodiment of the present application;

[0044] Figure 2 is the second view of the automatic test device provided by the embodiment of the present application;

[0045] Figure 3 is the first connection schematic diagram of the carrier module, the jig module and the pressing module provided by the embodiment of the present application;

[0046] Figure 4 is the second connection schematic diagram of the carrier module, the jig module and the pressing module provided by the embodiment of the present application;

[0047] Figure 5 is the structural schematic diagram of the carrier module provided by the embodiment of the present application;

[0048] Figure 6 is the exploded schematic diagram of the carrier module provided by the embodiment of the present application;

[0049] Figure 7 is the first view of the jig module provided by the embodiment of the present application;

[0050] Figure 8 is the second view of the jig module provided by the embodiment of the present application;

[0051] Figure 9 is the connection schematic diagram of the pressing module and the jig module provided by the embodiment of the present application;

[0052] Figure 10 is Figure 9 is the local enlarged view of A in the figure;

[0053] Figure 11 is the structural schematic diagram of the operation panel of the automatic test device provided by the embodiment of the present application;

[0054] Figure 12 is the test flowchart of the automatic test device provided by the embodiment of the present application.

[0055] In the figure:

[0056] 1, box; 2, carrier module; 3, jig module; 4, pressing module; 5, operation panel; 6, shielding detection module; 7, test control box; 8, industrial computer; 9, switch; 10, PXIE case; 20, voltage and current test module; 30, resistance signal test module; 40, Hart signal test module; 50, display screen; 60, keyboard; 70, mouse; 80, adjustable supporting leg; 90, walking wheel;

[0057] 11, first mounting area; 12, second mounting area; 13, third mounting area; 14, fourth mounting area;

[0058] 111, test port; 112, second sliding block; 113, second guide rail; 114, mounting frame; 1141, guide sleeve;

[0059] 21, carrier plate; 22, base; 23, supporting plate; 24, guide column; 25, elastic member; 26, sliding drive mechanism;

[0060] 221, first sliding block; 222, first guide rail;

[0061] 231, loading groove;

[0062] 31, communication plug-in unit; 32, mounting plate; 33, test plate;

[0063] 311, switching drive member; 312, first switching member; 313, second switching member;

[0064] 321, limiting edge;

[0065] 41, lifting drive mechanism; 42, lifting plate; 43, locking mechanism;

[0066] 421, sliding groove; 422, guide rod;

[0067] 431, baffle; 432, first fastener; 433, second fastener;

[0068] 51, start operation button; 52, reset operation button; 53, emergency stop operation button; 54, first indicator light; 55, second indicator light; 56, third indicator light. DETAILED DESCRIPTION

[0069] The utility model will be described in further detail below in combination with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the utility model and are not limited to the utility model. In addition, it should be noted that in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all the structures.

[0070] In the description of the utility model, unless another definite provision and limitation, the term "link", "connect", "fix" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two elements of the interaction relationship.For the ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0071] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features are not direct contact but contact through the additional features between them.Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature.The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.

[0072] In the description of the embodiment, the orientation or position relationship of the terms "on", "under", "left", "right" and the like is based on the orientation or position relationship shown in the drawing, only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the utility model.In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.

[0073] The term "and / or" in the embodiment only describes the association relationship of the associated objects, which means that there can be three relationships, for example, A and / or B can mean that A exists alone, A and B exist simultaneously and B exists alone.In addition, the character " / " in the utility model generally represents that the front and rear associated objects are in an "or" relationship.

[0074] In the embodiments of the utility model, the same reference signs represent the same parts, and for brevity, the detailed description of the same parts is omitted in different embodiments.

[0075] As Figure 1 and Figure 2 shown, the embodiment provides an automatic test device, including box 1, carrier module 2, fixture module 3 and compression module 4.

[0076] Specifically, in combination with Figure 3 , Figure 4 and Figure 8The carrier module 2 comprises a carrier plate 21 detachably arranged in the box 1, the carrier plate 21 is provided with a profiling structure configured to be clamped with a to-be-tested module, the to-be-tested module is a PCBA board or an electronic product with the PCBA board. The jig module 3 is arranged above the carrier plate 21 in a lifting manner, the jig module 3 is provided with a communication plug unit 31 selectively plugged with the PCBA board or the electronic product with the PCBA board in communication; the pressing module 4 is arranged in the box 1 and detachably connected with the jig module 3, the pressing module 4 is used to drive the jig module 3 to lift.

[0077] The automatic testing device provided by the embodiment of the present application places the to-be-tested module in the profiling structure of the carrier module 2 before testing, drives the jig module 3 to descend by the pressing module 4, so that the jig module 3 is close to the to-be-tested module and the communication connection with the to-be-tested module is completed, and then the testing can be performed. Since the profiling structure can clamp the PCBA board and the electronic product with the PCBA board, that is, it can be compatible with the PCBA board and the electronic product with the PCBA board, and the communication plug unit 31 of the jig module 3 can be plugged with the PCBA board and the electronic product with the PCBA board in communication, the automatic testing device can be simultaneously applied to test the performance of the PCBA board and the performance of the electronic product formed after the PCBA board is loaded into the electronic shell, without setting a set of testing equipment for the PCBA board test and the electronic product test, and can simultaneously compatible with the PCBA and the electronic product test, thereby reducing the testing cost.

[0078] Moreover, since the carrier plate 21 with the profiling structure and the jig module 3 can be detachably arranged in the box 1, the carrier plate 21 and the jig module 3 can be replaced according to different to-be-tested modules, so that the automatic testing device can be applied to test various PCBA boards and electronic products, and has strong versatility.

[0079] Exemplarily, the profiling structure comprises a profiling groove, which can be used to clamp the PCBA board and the electronic product with the PCBA board, and the specific clamping position may be different, for example, the groove position for clamping the PCBA board is located at the bottom wall of the groove position for clamping the electronic product. The profiling structure comprises a plurality of positioning columns, which surround a space for limiting the PCBA board and a space for limiting the electronic product. Alternatively, the profiling structure is a combination of the profiling groove and the positioning column. The profiling structure is not limited to the above-mentioned cases, as long as it can be compatible with the PCBA board and the electronic product with the PCBA board.

[0080] As Figure 5 and Figure 6As shown, the carrier module 2 comprises a base 22, a support plate 23, guide posts 24, elastic members 25 and fasteners. The base 22 is mounted in the box 1; one end of the guide post 24 is fixedly connected to the base 22, and the other end is provided through the support plate 23 and is in sliding fit with the support plate 23; the elastic member 25 is sleeved on the guide post 24 and is telescopically arranged between the support plate 23 and the base 22. The support plate 23 is provided with a loading groove 231, and the carrier plate 21 is clamped in the loading groove 231; the fastener penetrates the carrier plate 21 and is detachably connected with the bottom wall of the loading groove 231.

[0081] By providing the loading groove 231 on the support plate 23, the installation position of the carrier plate 21 on the support plate 23 is facilitated, and the carrier plate 21 can be conveniently disassembled and assembled through the fastener. Exemplarily, the fastener is a screw. The support plate 23 and the base 22 are elastically connected through the guide posts 24 and the elastic members 25, and when the compression module 4 presses the jig module 3 to contact the module to be tested, rigid hard contact to the module to be tested can be avoided, and the module to be tested is prevented from being damaged. Meanwhile, the provision of the elastic members 25 can also reduce the precision requirement of the communication connection between the module to be tested and the jig module 3, so that the communication connection between the two is quickly and reliably completed. Specifically, a plurality of guide posts 24 and a plurality of elastic members 25 are arranged on opposite sides of the support plate 23.

[0082] As shown in Figure 1 , the side wall of the box 1 is provided with a test port 111, and the carrier module 2 further comprises a sliding drive mechanism 26 mounted in the box 1, which is in transmission connection with the base 22 and is used to drive the base 22 to move so as to enter and exit the box 1 through the test port 111. When the module to be tested is taken off or the carrier plate 21 on the support plate 23 is replaced, the carrier module 2 is driven by the sliding drive mechanism 26 to extend out of the box 1 through the test port 111, so that the module to be tested is taken off or the carrier plate 21 is replaced, and the operation is more convenient.

[0083] Exemplarily, the sliding drive mechanism 26 is a rodless cylinder.

[0084] When the carrier module 2 enters and exits the box 1, it is in sliding fit with the fixed part in the box 1, which guides the movement of the carrier module 2. Referring to Figure 4 and Figure 6 , the base 22 is connected with a first sliding block 221 and a first guide rail 222, and the box 1 is provided with a second sliding block 112 and a second guide rail 113. The first sliding block 221 is in slidable fit with the second guide rail 113 along the movement direction of the base 22, and the second sliding block 112 is in slidable fit with the first guide rail 222 along the movement direction of the base 22. When the carrier module 2 slides, the first sliding block 221 and the second guide rail 113 are in sliding fit, and the second sliding block 112 and the first guide rail 222 are in sliding fit, which effectively improves the sliding precision and stability of the carrier module 2 and avoids deviation during sliding.

[0085] Referring to Figure 7 and Figure 8 The jig module 3 comprises a mounting plate 32 and a test plate 33 connected with each other, the mounting plate 32 is arranged above the test plate 33, and is detachably connected with the press module 4 to realize replacement of the jig module 3 and lifting movement under the driving of the press module 4. The communication plug-in unit 31 is arranged on the test plate 33 and is used for communication connection with the module to be tested.

[0086] Exemplarily, the communication plug-in unit 31 comprises a transfer driving member 311 and a first transfer member 312, the housing of the transfer driving member 311 is arranged on the upper surface of the test plate 33, the first transfer member 312 is located below the test plate 33, and the output end of the transfer driving member 311 is in transmission connection with the first transfer member 312 through a connecting frame to drive the first transfer member 312 to move horizontally, so as to realize communication plug-in with the module to be tested, which can be plug-in with the PCBA board or plug-in with the electronic product having the PCBA board.

[0087] The communication plug-in unit 31 further comprises a second transfer member 313 arranged at the bottom of the test plate 33, and the second transfer member 313 is used for communication plug-in with the module to be tested. The first transfer member 312 and the second transfer member 313 are both electronic connectors, which are used for realizing electric conduction connection and information transmission through plug-in.

[0088] It can be understood that the embodiment only exemplarily lists the structure of the communication plug-in unit 31, and in specific test devices, the structure of the communication plug-in unit 31 can be adaptively designed or adjusted according to the plug-in positions of the PCBA board and the electronic product, as long as the communication plug-in unit 31 can be connected with the module to be tested, and the structure of the communication plug-in unit 31 is not limited here.

[0089] Referring to Figure 3 and Figure 9 The press module 4 comprises a lifting driving mechanism 41, a lifting plate 42 and a locking mechanism 43. The housing of the lifting driving mechanism 41 is fixedly arranged in the box body 1, the lifting plate 42 is in transmission connection with the output end of the lifting driving mechanism 41, and the mounting plate 32 of the jig module 3 is detachably connected with the lifting plate 42. Specifically, the opposite sides of the lifting plate 42 are provided with sliding grooves 421, and the opposite sides of the mounting plate 32 of the jig module 3 are provided with limiting edges 321 corresponding to the sliding grooves 421, the limiting edges 321 are slidably clamped into the sliding grooves 421 and are arranged on the groove walls of the sliding grooves 421, that is, the jig module 3 is slidably clamped into or moved out of the sliding grooves 421 of the lifting plate 42 through the mounting plate 32, and the mounting and dismounting are relatively convenient. Exemplarily, the lifting driving mechanism 41 is a linear driving mechanism such as a pneumatic cylinder, an oil cylinder or an electric push rod.

[0090] The locking mechanism 43 is used for preventing the mounting plate 32 from being separated from the sliding grooves 421, and in combination with Figure 9 and Figure 10The locking mechanism 43 includes a baffle 431, a first fastener 432, and a second fastener 433. The baffle 431 covers the opening of the slide groove 421. The first fastener 432 passes through the baffle 431 and is detachably connected to the lifting plate 42. The second fastener 433 is detachably connected to the lifting plate 42 and presses against the baffle 431. The baffle 431 blocks the opening of the slide groove 421, preventing the mounting plate 32 from coming out of the opening of the slide groove 421. The first fastener 432 and the second fastener 433 ensure a secure connection between the baffle 431 and the lifting plate 42, preventing the baffle 431 from falling off.

[0091] For example, the first fastener 432 and the second fastener 433 are threaded fasteners such as screws or bolts. Preferably, one end of the first fastener 432 and the second fastener 433 has a screw handle.

[0092] like Figure 2 , Figure 3 and Figure 4 The housing 1 contains a mounting frame 114, which is roughly U-shaped. The mounting frame 114 and the inner wall of the housing 1 enclose an installation space, within which the carrier module 2 and the fixture module 3 are both located. The housing of the lifting drive mechanism 41 is fixed to the mounting frame 114 and located above the top plate of the mounting frame 114. A guide sleeve 1141 is provided on the mounting frame 114, and a guide rod 422 is provided on the lifting plate 42. The guide rod 422 is slidably inserted into the guide sleeve 1141. When the lifting drive mechanism 41 drives the fixture module 3 to move up and down, the guide rod 422 slides within the guide sleeve 1141, guiding the lifting movement of the fixture module 3, improving the accuracy of the lifting movement, and preventing misalignment.

[0093] like Figure 2 and Figure 6 As shown, the automated testing device also includes an obstruction detection module 6, which is connected to the housing 1. The obstruction detection module 6 is used to detect whether there is an obstruction between the carrier module 2 and the fixture module 3, so as to ensure the safety of the pressing module 4 driving the fixture module 3 to move down.

[0094] For example, the occlusion detection module 6 is a grating.

[0095] See Figure 1 , Figure 2 and Figure 11 The automated testing device also includes an operation panel 5, which is installed outside the housing 1. The operation panel 5 is used to control the operation status of the testing device, such as running, stopping, and emergency stopping, to realize human-machine interaction.

[0096] Specifically, the operation panel 5 has two start operation buttons 51 spaced apart and connected in series. The start operation buttons 51 are used to issue a command to start testing the module under test. To begin testing, both start operation buttons 51 must be pressed simultaneously to ensure safety and prevent accidental start of the test device. The two start operation buttons 51 are located on opposite sides of the operation panel 5, requiring the operator to use both hands and press both buttons simultaneously to begin testing.

[0097] For example, the start operation button 51 is in the form of a button, but in other embodiments it can also be in the form of a knob. Figure 11 Below the start button 51 is a "Start" label, indicating that it is the start button.

[0098] Furthermore, the operation panel 5 also includes a reset button 52, an emergency stop button 53, and indicator lights. The reset button 52 and emergency stop button 53 are in button form; in other embodiments, they can also be in knob form. The reset button 52 is used to issue a command to retest the module under test. The emergency stop button 53 is used to issue a command to stop the test; when an abnormal state occurs and an emergency stop is required, pressing the emergency stop button 53 will suffice. Multiple indicator lights are provided to indicate the test status of the module under test. Figure 11 There are three indicator lights: indicator light 54, indicator light 55, and indicator light 56. When indicator light 54 is lit, it indicates that the test status of the module under test is "test in progress"; when indicator light 55 is lit, it indicates that the test status of the module under test is "test failed", which includes test termination due to abnormality and test failure; when indicator light 56 ​​is lit, it indicates that the test status of the module under test is "test passed".

[0099] like Figure 11 As shown, a “Reset” label is located below the reset button 52, a “Stop” label is located below the emergency stop button 53, a “Run” label is located below the first indicator light 54, a “Fail” label is located below the second indicator light 55, and a “Pass” label is located below the third indicator light 56.

[0100] like Figure 2As shown, the automatic test device further comprises a test control box 7, an industrial computer 8 and a switch 9. The test control box 7 is in communication connection with the jig module 3 and the press-fit module 4, for controlling the actions of the jig module 3 and the press-fit module 4, realizing the lifting of the jig module 3 and the communication connection between the jig module 3 and the to-be-tested module. Specifically, the test control box 7 is in communication connection with the lifting driving mechanism 41 of the press-fit module 4 and the switching driving member 311 of the jig module 3, for controlling the lifting movement of the jig module 3 and the movement of the first switching member 312. The industrial computer 8 is in communication connection with the test control box 7 through the switch 9, for issuing instructions to the test control box 7. The switch 9 is configured to be in communication connection with the industrial computer 8 and the information system, so that the industrial computer 8 can upload test data to the information system, avoiding the test device from becoming an information island.

[0101] Further, the test control box 7 is in communication connection with the sliding driving mechanism 26 of the carrier module 2, for driving the carrier module 2 to enter and exit the box body 1 through the test port 111.

[0102] Continuing to refer to Figure 2 , the automatic test device further comprises a PXIE case 10, a voltage and current test module 20, a resistance signal test module 30 and a Hart signal test module 40. The industrial computer 8 is in communication connection with the PXIE case 10, the voltage and current test module 20, the resistance signal test module 30 and the Hart signal test module 40 through the switch 9. The PXIE case 10 is used for controlling signal switching, and the test device switches test signals through the PXIE case 10 and contains multiple signal sources, which can simultaneously be compatible with various signal types of to-be-tested modules in the industry for testing. The voltage and current test module 20 is used for voltage and current signal testing, which can be a voltage and current calibrator. The resistance signal test module 30 is used for resistance signal testing, which can be a resistance box.

[0103] Since the industrial computer 8 is in communication connection with the PXIE case 10, the voltage and current test module 20 and other modules inside the box body 1 through the switch 9, the connection operation is convenient and fast, and only needs to connect the newly added module to the industrial computer 8 through the switch 9 to realize new functions, which has strong expansibility.

[0104] As shown in Figure 1 and Figure 2 , the box body 1 has a first mounting area 11, a second mounting area 12, a third mounting area 13 and a fourth mounting area 14. The first mounting area 11 and the second mounting area 12 are arranged side by side along the horizontal direction, and the first mounting area 11 is located above the third mounting area 13, and the second mounting area 12 is located above the fourth mounting area 14. Dividing the box body 1 into the above four areas makes each module arranged in the four areas, and the structural layout is more reasonable.

[0105] Specifically, the carrier module 2, the jig module 3 and the compression module 4 are arranged in the cavity of the first mounting area 11, and the mounting frame 114 is fixed to the inner bottom wall of the first mounting area 11 to provide a mounting base for the compression module 4. The display screen 50, the keyboard 60 and the mouse 70 are arranged outside the second mounting area 12 and are in communication with the industrial computer 8. The display screen 50 is used to display the current test state, and the keyboard 60 and the mouse 70 are used to control the industrial computer 8. The second mounting area 12 is arranged at a height that is convenient for an operator to view the display screen 50 and operate the keyboard 60 and the mouse 70. The PXIE case 10, the voltage and current test module 20, the resistance signal test module 30 and the test control box 7 are arranged in the third mounting area 13, which is convenient for communication with the to-be-tested module. The PXIE case 10, the voltage and current test module 20 and the resistance signal test module 30 are arranged in sequence along the vertical direction, and the test control box 7 is arranged behind the three modules to reasonably utilize the internal space of the third mounting area 13. The industrial computer 8, the switch 9 and the Hart signal test module 40 are arranged in the fourth mounting area 14.

[0106] Referring to Figure 2 , the bottom of the box body 1 is provided with adjustable legs 80 and walking wheels 90. The walking wheels 90 can facilitate the device to be transferred to a designated position, and the adjustable legs 80 can adjust the height, so that the device can be supported on the ground after being transferred to the designated position.

[0107] As shown in Figure 12 , it is a test flowchart of the testing device, and the general test process is as follows:

[0108] S1, the carrier module 2 is slid out through the sliding drive mechanism 26, and the to-be-tested module is placed on the carrier plate 21. The carrier plate 21 can limit the PCBA board and the electronic product with the PCBA board through the profiling structure, so that the electronic product formed after the PCBA board is loaded into the electronic carrier shell can be subjected to FCT testing and FT testing on the same testing device.

[0109] S2, after the to-be-tested module is placed, the scanning gun in the testing device scans the two-dimensional code on the to-be-tested module and uploads the two-dimensional code information to the industrial computer 8. Then the scanning gun scans the two-dimensional code on the jig module 3 and uploads the two-dimensional code information to the industrial computer 8.

[0110] S3, the industrial computer 8 judges whether the two-dimensional codes of the to-be-tested module and the jig module 3 match. When it is judged that they do not match, the test is terminated and a mismatch information is prompted on the display, prompting the operator to check whether the to-be-tested module or the jig module 3 is correct, and the second indicator light 55 (Fail light) on the operation panel 5 is turned on. When it is judged that they match, the next step is performed.

[0111] S4, the industrial computer 8 uploads the to-be-tested module two-dimensional code information to the informatization system, the informatization system judges whether the module has a work order, when judging that there is no work order, the test is terminated and it is prompted on the display that the module has no work order, prompting the operator to confirm, and the second indicator light 55 (Fail light) of the operation panel 5 is turned on. When judging that there is a work order, the next step is performed.

[0112] S5, the industrial computer 8 selects the corresponding program according to the information in the to-be-tested module two-dimensional code, and sends the information corresponding to the program to the PXIE case 10, the Hart protocol communicator, the voltage and current test module 20, and the resistance signal test module 30. The PXIE case 10, the Hart protocol communicator, the voltage and current test module 20, and the resistance signal test module 30 perform self-configuration according to the information.

[0113] S6, after the above work is completed, the display prompts that the configuration has been completed, prompting the operator to perform the next operation. The operator operates the operation panel 5, and after pressing the two start operation buttons 51 (Start keys) with both hands, the shielding detection module 6 (grating) starts to judge whether there is shielding, when judging that there is shielding, the test is terminated and the information that there is shielding is displayed on the display, prompting the operator to confirm, and the second indicator light 55 (Fail light) of the operation panel 5 is turned on. When judging that there is no shielding, the next step is performed.

[0114] S7, after the Start key is pressed, the instruction is first transmitted to the industrial computer 8, and the industrial computer 8 transmits the instruction to the test control box 7. After the test control box 7 receives the instruction, it first controls the carrier module 2 to slide into the test device, and after the carrier module 2 completely enters the box body 1, it controls the pressing module 4 to press, and after the pressing is in place, the jig module 3 and the to-be-tested module are connected in communication. During the pressing process, the grating is always in a detection state. As long as shielding is judged, the test device will stop moving until manual confirmation to ensure safety.

[0115] S8, after the pressing is completed, the PXIE case 10, the Hart protocol communicator, the voltage and current test module 20, and the resistance signal test module 30 complete the configuration according to the information of the industrial computer 8. The signals corresponding to the to-be-tested module are connected to the corresponding devices, the Hart signal is connected to the Hart protocol communicator, the voltage and current signal is connected to the voltage and current test module, and the resistance signal is connected to the resistance signal test module 30.

[0116] S9, various to be measured module according to the program configured by industrial computer 8 carries out functional test, after functional test, industrial computer 8 judges whether test passes, if test passes, then industrial computer 8 generates pass test report, third indicating lamp 56 (Pass lamp) lights up.If it is judged not to pass for the first time, then refunctional test is carried out.If it is judged not to pass for the second time, then it is judged that the test of to be measured module does not pass, then industrial computer 8 generates fail test report, second indicating lamp 55 (Fail lamp) lights up.

[0117] S10, industrial computer 8 uploads test report to information system, and the test result is synchronized to work order in information system, and test ends.

[0118] Obviously, the above embodiments of the present application are merely examples for clear illustration of the present application, and are not a limitation on the embodiments of the present application. For ordinary skilled in the art, various obvious changes, re-adjustment and replacement can be made without departing from the scope of the present application. Here, it is not necessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.

Claims

1. An automated test device, characterized by, The utility model relates to a test device for PCBA board or electronic product, which comprises a box (1), a carrier module (2) and a jig module (3). The carrier module (2) comprises a base (22), a supporting plate (23), a guide column (24), an elastic member (25) and a fastener. The base (22) is installed in the box (1); one end of the guide column (24) is fixedly connected to the base (22), and the other end is arranged through the supporting plate (23) and is in sliding fit with the supporting plate (23); the elastic member (25) is sleeved on the guide column (24) and is arranged between the supporting plate (23) and the base (22) in an extendable manner. The supporting plate (23) is provided with a loading groove (231), and the carrier plate (21) is clamped in the loading groove (231); the fastener penetrates through the carrier plate (21) and is detachably connected to the bottom wall of the loading groove (231). The side wall of the box (1) is provided with a test port (111); the carrier module (2) further comprises a sliding driving mechanism (26) installed in the box (1); the sliding driving mechanism (26) is in driving connection with the base (22) and is used for driving the base (22) to move in and out of the box (1) through the test port (111).

2. The automated test device of claim 1, wherein, The base (22) is connected with a first sliding block (221) and a first guide rail (222); the box (1) is provided with a second sliding block (112) and a second guide rail (113); the first sliding block (221) is in slidable fit with the second guide rail (113) along the moving direction of the base (22); and the second sliding block (112) is in slidable fit with the first guide rail (222) along the moving direction of the base (22). The jig module (3) comprises a communication plug-in unit (31) in selective communication plug-in with the PCBA board or the electronic product. The jig module (3) is arranged above the carrier plate (21) in a liftable manner; the jig module (3) is detachably connected to the compression module (4) arranged in the box (1); and the jig module (3) is used for driving the compression module (4) to lift and lower.

3. The automated test device of claim 2, wherein, The compression module (4) comprises a lifting driving mechanism (41) and a lifting plate (42). The housing of the lifting driving mechanism (41) is fixedly arranged in the box (1); the lifting plate (42) is in driving connection with the output end of the lifting driving mechanism (41); and the opposite sides of the lifting plate (42) are provided with sliding grooves (421); the opposite sides of the jig module (3) are provided with limiting edges (321) corresponding to the sliding grooves (421); the limiting edges (321) are slidably clamped into the sliding grooves (421) and are arranged on the groove walls of the sliding grooves (421).

4. The automated test device of claim 1, wherein, ​ ​ ​ The locking mechanism (43) comprises a baffle (431), a first fastener (432) and a second fastener (433); the baffle (431) covers the slot of the sliding groove (421), the first fastener (432) passes through the baffle (431) and is detachably connected with the lifting plate (42), and the second fastener (433) is detachably connected with the lifting plate (42) and is pressed on the baffle (431).

5. The automated test device of claim 4, wherein, The box (1) is provided with a mounting rack (114), the mounting rack (114) and the inner wall of the box (1) surround the mounting space, and the carrier module (2) and the jig module (3) are arranged in the mounting space. The shell of the lifting driving mechanism (41) is fixedly arranged on the mounting rack (114), the mounting rack (114) is provided with a guide sleeve (1141), and the lifting plate (42) is provided with a guide rod (422), which is slidably arranged in the guide sleeve (1141).

6. The automated test device of claim 1, wherein, The automatic test device further comprises an operation panel (5) mounted on the box (1); Two start operation buttons (51) are arranged on the operation panel (5) in a spaced manner, the two start operation buttons (51) are arranged in series, and the start operation button (51) is used to issue an instruction to start testing the to-be-tested module. And / or, the operation panel (5) is provided with a reset operation button (52), and the reset operation button (52) is used to issue an instruction to retest the to-be-tested module. And / or, the operation panel (5) is provided with an emergency stop operation button (53). And / or, the operation panel (5) is provided with an indicator lamp for indicating the test state of the to-be-tested module.

7. The automated test device of claim 1, wherein, The automatic test device further comprises a shielding detection module (6) connected to the box (1), and the shielding detection module (6) is used to detect whether there is a shielding object between the carrier module (2) and the jig module (3).

8. The automated test device of claim 1, wherein, The automatic test device further comprises a test control box (7), an industrial computer (8) and a switch (9); The test control box (7) is in communication connection with the jig module (3) and the pressing module (4), and is used to control the action of the jig module (3) and the pressing module (4); The industrial computer (8) is in communication connection with the test control box (7) through the switch (9), and the switch (9) is configured to be in communication connection with the industrial computer (8) and an information system.

9. The automated test device of claim 8, wherein, The automatic test device further comprises a PXIE case (10), a voltage and current test module (20), a resistance signal test module (30) and a Hart signal test module (40). The industrial computer (8) is in communication connection with the PXIE case (10), the voltage and current test module (20), the resistance signal test module (30) and the Hart signal test module (40) through the switch (9).

10. The automated test device of claim 9, wherein, The box (1) has a first mounting area (11), a second mounting area (12), a third mounting area (13) and a fourth mounting area (14), the first mounting area (11) and the second mounting area (12) are arranged side by side along the horizontal direction, and the first mounting area (11) is above the third mounting area (13), and the second mounting area (12) is above the fourth mounting area (14); The carrier module (2), the jig module (3) and the compression module (4) are all arranged in the first mounting area (11); A display screen (50), a keyboard (60) and a mouse (70) are arranged outside the second mounting area (12) and are in communication connection, and the display screen (50), the keyboard (60) and the mouse (70) are in communication connection with the industrial computer (8); The PXIE case (10), the voltage and current test module (20) and the resistance signal test module (30) are all arranged in the third mounting area (13); The industrial computer (8), the switch (9) and the Hart signal test module (40) are all arranged in the fourth mounting area (14).