End sealing plate surface residue detection device

Abstract

The utility model provides an end sealing plate surface residue detection device. The end sealing plate surface residue detection device comprises a detection base plate, a lead-in plate and an end sealing plate, a detection mechanism is installed on the surface of the detection base plate and comprises a detection panel and a plurality of proximity switch inductors, and when the end sealing plate surface residue detection device is used, the lead-in plate is placed at the working end of a workbench for vibration screening so that a chip can enter a guide plate hole in the surface of the lead-in plate; then the lead-in plate and the end sealing plate are combined and placed on the cleaning device to sweep residual chips on the surface of the lead-in plate, and finally the lead-in plate and the end sealing plate are combined and placed in the detection panel to be detected, so that the device can automatically carry out quality inspection on whether the residual chips are left on the surface or not, visual inspection of workers is not needed for quality inspection, and the detection efficiency is improved. The problem of chip residue caused by eye fatigue due to manual long-time quality inspection is avoided, the quality problems of chip pressing damage, lead-in plate deformation, end sealing plate hole damage, needle pressing breakage and the like are avoided, and the use is more convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of end seal plate surface residual detection device, especially to end seal plate surface residual detection device. BACKGROUND

[0002] The mlcc (chip multilayer ceramic capacitor) element production and manufacturing process needs multiple sections to complete, and the finished product needs end sealing copper process, and the end sealing copper process semi-automatic production flow is as follows: 1. manually vibrating the chip into the guide plate hole, 2. cleaning the residual chip on the surface of the guide plate, 3. manually inspecting whether there is residual chip on the surface of the guide plate, and 4. placing the guide plate on the needle bed of the pressing table, and pressing the chip from the guide plate into the end sealing plate, and in this flow, whether there is residual chip on the surface of the guide plate needs to be inspected, and currently, the manual cleaning and visual inspection are used to determine whether it is qualified, and the long-time manual cleaning and visual inspection will cause the eyes of the workers to be tired, so that the manual inspection determination is prone to be abnormal, and residual chip on the surface of the guide plate is caused when pressing, so that the chip is pressed to be damaged, the guide plate is pressed to be deformed, the end sealing plate hole is pressed to be damaged, and the needle is pressed to be broken.

[0003] Therefore, it is necessary to provide a new end sealing plate surface residual detection device to solve the above technical problems. CONTENT OF THE UTILITY MODEL

[0004] To solve the above technical problems, the utility model provides an end sealing plate surface residual detection device.

[0005] The end sealing plate surface residual detection device provided by the utility model comprises a detection base plate, a guide plate and an end sealing plate, the surface of the detection base plate is provided with a detection mechanism;

[0006] The detection mechanism comprises a detection panel and a plurality of proximity switch inductors, the upper ends of both sides of the detection base plate are fixedly connected with two guide rod seats, the lower ends of the plurality of guide rod seats are fixedly connected with telescopic guide rods, the lower ends of the plurality of telescopic guide rods penetrate through the detection base plate, the lower ends of the plurality of telescopic guide rods are fixedly connected with the detection panel, the surface of the detection base plate is embedded with a plurality of proximity switch inductors, the lower ends of the plurality of proximity switch inductors are fixedly connected with detection sensors, the upper ends of the plurality of proximity switch inductors penetrate through the detection base plate, and the lower ends of the plurality of proximity switch inductors penetrate through the detection panel.

[0007] Preferably, the plurality of telescopic guide rods and the detection base plate are slidingly connected, and the plurality of proximity switch inductors and the detection panel are slidingly connected.

[0008] Preferably, the plurality of guide rod seats and telescopic guide rods are four in number, and every two of the plurality of guide rod seats and telescopic guide rods form a group, and the two groups of guide rod seats and telescopic guide rods are respectively installed at the positions of the longer sides of the two sides of the upper end of the detection substrate.

[0009] Preferably, the plurality of guide rod seats and telescopic guide rods are accessories for moving the detection panel, and are not limited to the installation positions on the surface of the detection substrate.

[0010] Preferably, the lower end of the guide plate is fixedly connected with the end sealing plate, and the upper end of the guide plate is provided with a plurality of guide plate holes for placing chips.

[0011] Preferably, when the guide plate and the end sealing plate are installed inside the detection panel, the side of the guide plate provided with the guide plate holes faces the detection panel.

[0012] Compared with the related art, the end sealing plate surface residual detection device has the following beneficial effects:

[0013] The end sealing plate surface residual detection device provided by the utility model has the following beneficial effects in specific implementation:

[0014] 1. In use, the guide plate is placed on the working end of the workbench for vibration screening, so that the chips enter the guide plate holes on the surface of the guide plate, then the guide plate and the end sealing plate are combined and placed on the cleaning device to clean the residual chips on the surface of the guide plate, and finally the guide plate and the end sealing plate are combined and placed inside the detection panel for detection, so that the device can automatically perform quality inspection on whether the surface is residual with chips, without the need for workers to visually perform quality inspection, thereby avoiding eye fatigue caused by long-time manual quality inspection and causing chip residual problems, avoiding quality problems such as chip compression, guide plate deformation, end sealing plate hole damage and broken needle, and making use more convenient.

[0015] 2. The detection area of the device is a cuboid, and the proximity switch inductor and the detection sensor are distributed at four corner positions, the stress area is divided into two parts to improve the detection accuracy and the consistency of repeated detection, and there is no blind area in the residual detection area, so that the chip quality problem caused by incomplete detection is eliminated. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The utility model provides an overall structure schematic diagram of the end sealing plate surface residual detection device;

[0017] Figure 2 The utility model provides an overall structure schematic diagram of the end sealing plate surface residual detection device;

[0018] Figure 3 The utility model provides an overall structure schematic diagram of the end sealing plate surface residual detection device;

[0019] Figure 4 The whole structure schematic diagram of the end plate surface residual detection device is shown in the figure.

[0020] The figure mark: 1, detection sensor; 2, proximity switch inductor; 3, guide rod base; 4, telescopic guide rod; 5, detection base plate; 6, detection panel; 7, guide-in plate; 8, end plate. DETAILED DESCRIPTION

[0021] The utility model is further explained below in combination with the drawings and embodiments.

[0022] Please combine with Figure 1 - Figure 4 Among them, Figure 1 The whole structure schematic diagram of the end plate surface residual detection device is shown in the figure. Figure 2 The detection mechanism isometric view of the end plate surface residual detection device is shown in the figure. Figure 3 The guide-in plate and end plate combined structure schematic diagram of the end plate surface residual detection device is shown in the figure. Figure 4 The guide-in plate structure schematic diagram of the end plate surface residual detection device is shown in the figure.

[0023] In the specific implementation process, as Figure 1 - Figure 4 The end plate surface residual detection device includes detection base plate 5, guide-in plate 7 and end plate 8, and the surface of detection base plate 5 is provided with a detection mechanism;

[0024] The detection mechanism includes detection panel 6 and multiple proximity switch inductors 2, both sides of the upper end of detection base plate 5 are fixedly connected with two guide rod bases 3, the lower end of multiple guide rod bases 3 is fixedly connected with telescopic guide rods 4, the lower end of multiple telescopic guide rods 4 penetrates detection base plate 5, the lower end of multiple telescopic guide rods 4 is fixedly connected with detection panel 6, the surface of detection base plate 5 is embedded with multiple proximity switch inductors 2, the lower end of multiple proximity switch inductors 2 is fixedly connected with detection sensor 1, the upper end of multiple proximity switch inductors 2 penetrates detection base plate 5, the lower end of multiple proximity switch inductors 2 penetrates detection panel 6, multiple telescopic guide rods 4 and detection base plate 5 are slidably connected, multiple proximity switch inductors 2 and detection panel 6 are slidably connected, the number of multiple guide rod bases 3 and telescopic guide rods 4 is four, every two guide rod bases 3 and telescopic guide rods 4 of multiple guide rod bases 3 and telescopic guide rods 4 form a group, and two groups of guide rod bases 3 and telescopic guide rods 4 are respectively installed on the longer side of the upper end of detection base plate 5.

[0025] It should be noted that the plurality of guide rod seats 3 and the telescopic guide rods 4 are accessories for moving the detection panel 6, and are not limited to the installation position on the surface of the detection substrate 5. After completing the detection of the residual chips, the guide rod seat 3 drives the detection panel 6 to restore the horizontal position through the telescopic guide rod 4.

[0026] The lower end of the guide plate 7 is fixedly connected with the end plate 8, and the upper end of the guide plate 7 is provided with a plurality of guide plate holes for placing chips. When the guide plate 7 and the end plate 8 are installed in the detection panel 6, the side of the guide plate 7 provided with the guide plate holes faces the detection panel 6.

[0027] It should be noted that the area formed by the longer side 285mm and the shorter side 183mm of the detection panel 6 and the guide plate 7 is the detection area.

[0028] The working principle of the utility model is as follows: the guide plate 7 is placed on the workbench working end to vibrate the sieve so that the chips enter the guide plate holes on the surface of the guide plate 7, then the guide plate 7 and the end plate 8 are combined and placed on the cleaning device to clean the residual chips on the surface of the guide plate 7, finally the guide plate 7 and the end plate 8 are combined and placed in the detection panel 6 to detect. If there are residual chips on the surface of the guide plate 7, the guide rod seat 3 drives the detection panel 6 to move vertically upward through the telescopic guide rod 4, the proximity switch inductor 2 and the detection sensor 1 start to work, the gap between the detection panel 6 and the upper surface of the guide plate 7 is greater than 0.1mm, and the output signal of the proximity switch inductor 2 is abnormal. The gap between the detection panel 6 and the guide plate 7 is less than 0.1mm, and the output signal of the proximity switch inductor 2 is qualified.

[0029] The circuit and the control involved in the utility model are prior art, and will not be described in detail here.

[0030] The above is only an embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process conversion using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection range of the utility model.

Claims

1. An end-of-plate face residue detection apparatus, characterized by, Including detection substrate (5), lead-in plate (7) and end plate (8), the surface of detection substrate (5) is mounted with detection mechanism; The detection mechanism includes detection panel (6) and multiple proximity switch inductors (2), both sides of the upper end of the detection substrate (5) are fixedly connected with two guide rod seats (3), the lower end of multiple guide rod seats (3) is fixedly connected with telescopic guide rods (4), the lower end of multiple telescopic guide rods (4) penetrates the detection substrate (5), the lower end of multiple telescopic guide rods (4) is fixedly connected with the detection panel (6), the surface of the detection substrate (5) is embedded with multiple proximity switch inductors (2), the lower end of multiple proximity switch inductors (2) is fixedly connected with detection sensors (1), the upper end of multiple proximity switch inductors (2) penetrates the detection substrate (5), and the lower end of multiple proximity switch inductors (2) penetrates the detection panel (6).

2. The end-of-run detection apparatus of claim 1, wherein Multiple telescopic guide rods (4) and detection substrate (5) are slidably connected, and multiple proximity switch inductors (2) and detection panel (6) are slidably connected.

3. The end-of-run detection apparatus of claim 1, wherein Multiple guide rod seats (3) and telescopic guide rods (4) are four in number, and multiple guide rod seats (3) and telescopic guide rods (4) are two in each group, and two groups of guide rod seats (3) and telescopic guide rods (4) are respectively installed on the longer side of the upper end of the detection substrate (5).

4. The end-of-run detection apparatus of claim 1, wherein Multiple guide rod seats (3) and telescopic guide rods (4) are accessories for moving the detection panel (6), and are not limited to the installation position on the surface of the detection substrate (5).

5. The end-of-run detection apparatus of claim 1, wherein The lower end of the lead-in plate (7) is fixedly connected with the end plate (8), and the upper end of the lead-in plate (7) is provided with multiple guide plate holes for placing chips.

6. The end-of-run detection device of claim 5, wherein, When the lead-in plate (7) and the end plate (8) are installed inside the detection panel (6), the side of the lead-in plate (7) provided with the guide plate hole faces the detection panel (6).

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