Electrical assembly system

Abstract

The utility model provides an electrical assembly system which comprises a support body (1), a cabinet body (2), a first mounting part (3), a second mounting part (4) and a third mounting part (5). The bracket body (1) comprises a plurality of structural profiles for constructing a modular structure; the cabinet body (2) is arranged in the bracket body (1) and is connected with the structural profile; the first mounting part (3) is arranged in the cabinet body (2) and is provided with a plurality of first meshes, and the first meshes are used for hanging at least one part of electrical elements; the second mounting part (4) is arranged in the support body (1) and connected with the structural profile, a plurality of second meshes are formed in the side, located on the first mounting part (3), of the second mounting part (4), and the second meshes are used for hanging the other part of electrical elements; and the third mounting part (5) comprises a plurality of structural profiles which are laid and connected, is positioned at the top of the bracket body (1), and is used for mounting an assembly element connected with an electrical element.

Description

TECHNICAL FIELD

[0001] The present application relates to an assembly system, and more particularly to an electrical assembly system. BACKGROUND

[0002] The electrical assembly system used in production line equipment and industrial control is generally a centralized layout structure in which various electrical components are closely installed in a closed box, and the equipment control is mainly realized by hard connection.

[0003] However, with the diversification of environmental and equipment needs, this centralized layout structure has certain limitations, including: manual wiring in a closed space is complex and lacks flexibility, making fault diagnosis and component replacement difficult, increasing maintenance costs and time; as the functional requirements of the equipment increase, it is difficult to add or replace modules of the electrical assembly system, and the scalability is poor; the heat aggregation problem is significant, and the system performance is easily affected by environmental changes. CONTENT OF THE UTILITY MODEL

[0004] The purpose of the present application is to provide an electrical assembly system to solve the limitations of the centralized layout structure mentioned in the background.

[0005] To achieve the above purpose, the present application provides an electrical assembly system, comprising: a support body comprising a plurality of structural profiles of a modular structure; a cabinet body arranged inside the support body and connected with the structural profiles; a first mounting portion arranged inside the cabinet body and having a plurality of first mesh holes formed thereon for hanging at least part of the electrical components; a second mounting portion arranged inside the support body and connected with the structural profiles, the second mounting portion being located on one side of the first mounting portion and having a plurality of second mesh holes formed thereon for hanging another part of the electrical components; and a third mounting portion comprising a plurality of structural profiles laid in connection and located at the top of the support body for mounting assembly components connected with the electrical components.

[0006] Preferably, the cabinet body comprises a cabinet door for closing the electrical components in the cabinet body, one side of the first mounting portion forms a closed part, one side of the second mounting portion forms an open part, and the inside of the support body forms a partition structure.

[0007] Preferably, the first mesh holes comprise first horizontal holes and first vertical holes, the first horizontal holes are arranged in a predetermined order to form a first horizontal hole channel, the first vertical holes are arranged in a predetermined order to form a first vertical hole channel, and the first horizontal hole channel and the first vertical hole channel are arranged in a predetermined order to form a first mesh hole channel.

[0008] Preferably, the second mesh hole comprises a second horizontal hole and a second vertical hole, the second horizontal hole is arranged in a preset order to form a second horizontal hole channel, the second vertical hole is arranged in a preset order to form a second vertical hole channel, and the second horizontal hole channel and the second vertical hole channel form a second mesh hole channel in a preset order.

[0009] Preferably, the assembly system further comprises a wire slot, the wire slot is arranged on at least the first mounting part, and a wiring channel is formed in the wire slot, the wiring channel is used for arranging wires of various elements.

[0010] Preferably, at least one side of the wire slot is provided as an open tooth part, the open tooth part is used for adjusting the wires inside the wire slot, and the wiring channels inside the wire slots connected with each other are communicated through the open tooth part.

[0011] Preferably, a T-shaped groove and a connecting hole are arranged on the side of the structural profile, the T-shaped groove is used for mounting various elements and is fixed by using a fastener, and the connecting hole is inserted with a fastener for connecting adjacent structural profiles.

[0012] Preferably, a through hole is arranged on one side of the third mounting part, a wire sleeve is arranged in the through hole, and a pipe of an assembly element on the third mounting part is connected to an electrical element on the first mounting part and / or the second mounting part through the wire sleeve.

[0013] Preferably, the assembly system further comprises a control module, the control module is arranged on the third mounting part and is used for coordinating logical control of various elements; the control module comprises a touch screen and a button panel, the touch screen is used for displaying running states and parameter settings of the assembly system, and the button panel is used for providing physical buttons for operation of the assembly system.

[0014] The application is convenient for subsequent functional expansion and component layout adjustment of the electrical assembly system through partition setting of closed and open areas and modular structure setting; internal wire slot isolation wiring avoids wire interference and improves electrical assembly system wiring efficiency; the open part is convenient for component installation, replacement and maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only embodiments of the application, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0016] Figure 1is a structural schematic diagram of an electrical assembly system provided by an embodiment of the present application;

[0017] Figure 2 is a structural schematic diagram of a first mounting portion provided by an embodiment of the present application;

[0018] Figure 3 is a mounting schematic diagram of an electrical element on the first mounting portion provided by an embodiment of the present application;

[0019] Figure 4 is a structural schematic diagram of a second mounting portion provided by an embodiment of the present application;

[0020] Figure 5 is a mounting schematic diagram of an electrical element on the second mounting portion provided by an embodiment of the present application;

[0021] Figure 6 is a structural schematic diagram of a wire slot provided by an embodiment of the present application;

[0022] Figure 7 is a structural schematic diagram of a third mounting portion provided by an embodiment of the present application;

[0023] Figure 8 is a use schematic diagram of an electrical assembly system provided by an embodiment of the present application;

[0024] Figure 9 is a structural schematic diagram of a second structural profile provided by an embodiment of the present application;

[0025] Figure 10 is a structural schematic diagram of a control module provided by an embodiment of the present application. DETAILED DESCRIPTION

[0026] Embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as limiting the present application.

[0027] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.

[0028] The present example provides an electrical assembly system, as shown in Figure 1 A support body 1 is spliced by using several structural profiles, which constitutes the basic framework structure of the assembly system, and the structural profiles are aluminum profiles. The support body 1 is a modular structure, which includes at least three mounting parts, namely a first mounting part 3, a second mounting part 4 and a third mounting part 5. The first mounting part 3 is mounted in a cabinet body 2.

[0029] In one example, as shown in Figure 1 The cabinet body 2 is fixedly connected with the support body 1, and the first mounting part 3 is fixedly connected with the inner side of the cabinet body 2. The first mounting part 3 is a mesh plate, and a plurality of first meshes are formed on the first mounting part 3. The electrical elements are hung on the first mounting part 3 through the first meshes. It is conceivable that the first mounting part 3 is a modularly set electrical installation area, which is specially used for arranging and connecting electrical elements including but not limited to PLC module, switch, power module, safety relay, terminal, circuit breaker, leakage protector, socket module, intermediate relay and contactor.

[0030] The PLC module is installed in the middle region of the first mounting part 3, which serves as the control core and is convenient for connecting with various elements. The switch is installed on one side of the PLC module, which is close to the PLC module for signal data transmission. The power module is installed on one side of the switch, and the safety relay is installed on one side of the power module. It is understood that the first mounting part 3 is provided with a guide rail, and the PLC module, the switch, the power module and the safety relay are installed on the same guide rail.

[0031] The wiring terminal is installed at the upper region of the first mounting part 3, connected with the power module, forms the wire gathering region, the circuit breaker is installed at one side of the wiring terminal and connected with the wiring terminal, the leakage protector is installed at one side of the circuit breaker to provide circuit protection, the socket module is installed at one side of the leakage protector, the socket module is installed in the panel type, the socket is outward, which is convenient for test equipment and temporary power access, the intermediate relay is installed at one side of the socket module, the contactor is installed at one side of the relay, the intermediate relay and the contactor can shorten the control signal transmission path, the wiring terminal, the circuit breaker, the leakage protector, the socket module, the intermediate relay and the contactor are installed on the same rail, the lower region of the first mounting part 3 is provided with a terminal table, and the terminal table comprises a plurality of wiring terminals.

[0032] As shown in Figure 1 , the cabinet body 2 comprises a cabinet door 21, one side of the cabinet door 21 is movably connected with the cabinet body 2 through a hinge, the cabinet body 2 and the cabinet door 21 are made of metal plate, the other side of the cabinet door 21 is provided with a door lock, the cabinet door 21 and the cabinet body 2 are locked through the door lock, and a closed part is formed in the cabinet body 2, that is, the first mounting part 3 and the electronic elements thereon are in a closed area, which can isolate a part of dust, moisture and other external interference to protect the electrical elements in the cabinet body 2. It can be conceived that a heat dissipation device, such as a heat dissipation fan, can also be configured in the cabinet body 2 to keep the internal temperature stable and avoid affecting the performance of the electrical elements due to overheating. In addition, a transparent observation window can be provided on the cabinet body 2 and / or the cabinet door 21 to facilitate observation of the internal environment of the cabinet body 2.

[0033] In one example, as shown in Figure 2 , the first mesh hole on the first mounting part 3 comprises a plurality of first horizontal holes 31 and first vertical holes 32, the first horizontal holes 31 extend horizontally, the first vertical holes 32 extend vertically, the first horizontal holes 31 are arranged in a predetermined order to form a first horizontal hole 31 channel, the first vertical holes 32 are arranged in a predetermined order to form a first vertical hole 32 channel, and the first horizontal hole 31 channel and the first vertical hole 32 channel are arranged in a predetermined order to form a first mesh hole 33.

[0034] Further, as shown in Figure 3 , the first horizontal holes 31 are arranged in the form of three rows and multiple columns to form the first horizontal hole 31 channel, the number of columns depends on the width of the first mounting part 3, the first vertical holes 32 are arranged in the form of two rows and multiple columns to form the first vertical hole 32 channel, the number of columns depends on the width of the first mounting part 3, and the first horizontal hole 31 channel and the first vertical hole 32 channel are arranged in a predetermined order to form the first mesh hole 33. It can be understood that the predetermined order includes the arrangement order of the first horizontal hole 31, the first horizontal hole 31 channel, the first vertical hole 32 and the first vertical hole 32 channel.

[0035] In one example, as shown in Figure 4As shown, the second mounting portion 4 is provided with a plurality of second mesh holes, and the electrical components are hung on the second mounting portion 4 through the second mesh holes. Different from the first mounting portion 3, the second mounting portion 4 is directly connected with the bracket body 1 to form an open part. It can be conceived that the second mounting portion 4 is also a modular electrical installation area, and the electrical components arranged and connected therein include but are not limited to sensor concentrators, air combination components, electromagnetic valves, terminal blocks, and aviation sockets.

[0036] The sensor concentrator is installed in the middle region of the second mounting portion 4 to facilitate the centralized management and distribution of sensor signals, and the interface thereof faces outward to facilitate the plugging and unplugging of signal lines and improve the transmission efficiency of sensor signals through the open layout. The air combination component is installed in the lower region of the second mounting portion 4 and is close to the electromagnetic valve to form an air path management region. The electromagnetic valve is arranged above the air combination component and is connected with the air path interface thereof. It can be conceived that the air combination component and the sensor concentrator can be freely adjusted to shorten the signal and air path transmission path and thus improve the response efficiency of the assembly system. The terminal block is installed in the upper region of the second mounting portion 4 and includes independently identified wiring terminals to facilitate quick wiring and modification. The aviation socket is installed on one side of the terminal block and can be quickly plugged and unplugged. The open part can support the quick replacement and adjustment of components to facilitate daily maintenance and dynamic expansion.

[0037] In one example, as shown in Figure 5 The second mesh holes on the second mounting portion 4 include a plurality of second horizontal holes 41 and second vertical holes 42. The second horizontal holes 41 extend horizontally, and the second vertical holes 42 extend vertically. The second horizontal holes 41 are arranged in a preset order to form a second horizontal hole channel 41, the second vertical holes 42 are arranged in a preset order to form a second vertical hole channel 42, and the second horizontal hole channel 41 and the second vertical hole channel 42 are arranged in a preset order to form a second mesh hole channel 43.

[0038] Further, the second horizontal holes 41 are arranged in the form of three rows and multiple columns to form the second horizontal hole channel 41, and the number of columns depends on the width of the second mounting portion 4. The second vertical holes 42 are arranged in the form of one row and multiple columns to form the second vertical hole channel 42, and the number of columns depends on the width of the second mounting portion 4. The second horizontal hole channel 41 and the second vertical hole channel 42 are arranged at intervals to form the second mesh hole channel 43. It can be understood that the preset order also includes the arrangement order of the second horizontal holes 41, the second horizontal hole channel 41, the second vertical holes 42, and the second vertical hole channel 42.

[0039] In one example, as shown in Figure 3As shown, the first mounting part 3 of the closed part adopts a multi-region layout, specifically by separating the first mounting part 3 into three independent functional regions, i.e. the upper region, the middle region and the lower region, by the wire slot 6, for installing PLC modules, power modules, switches, safety relays, contactors, circuit breakers, leakage protectors, socket modules and wiring terminals respectively. The wire slot 6 not only plays an isolating role, but also forms a wiring channel inside the wire slot 6, and can realize orderly management of wiring, such as Figure 6 As shown, the wire slot 6 is provided with an open tooth part 61, and the staggered wire slots 6 (wiring channels) are connected through the open tooth part 61, and the end of the wire slot 6 is connected with the open tooth part 61 of another wire slot 6. The wire is arranged through the wire slot 6, and the wire can shuttle between regions through the open tooth part 61, avoiding exposure of the wire and improving system safety. The wire slot 6 is provided with a fixed point, and the wire is fixed through the fixed point, improving the arrangement of the wire, and reducing electromagnetic interference.

[0040] It is conceivable that according to the system requirements, the layout and the number of partitions of the wire slot 6 are set, and during installation, the wire slot 6 is fixed on the four sides and the middle of the first mounting part 3, and according to the region division, various electrical elements are installed in the corresponding functional regions, and the fixing operation is completed. The wire (signal line and power line) is arranged through the wire slot 6, and the wire is guided to the corresponding element through the wiring channel and the open tooth part 61, the wiring operation is completed, and each element is tested.

[0041] The bracket body 1 is formed by splicing structural profiles, which include first structural profiles 11 and second structural profiles 12, as shown in Figure 7 As shown, the first structural profile 11 constitutes the third mounting part 5, and the first structural profile 11 adopts a European standard 2080 aluminum profile with a specification of 20mm×80mm, and the cross section is rectangular. The side of the first structural profile 11 is provided with a T-shaped groove and a connecting hole to provide element installation and structure splicing functions. The T-shaped groove can quickly install various elements, and the connecting hole is combined with a fastener to realize fastening connection between aluminum profiles. Through the combination of the T-shaped groove and the connecting hole, a flexible modular structure is realized, which is convenient for adjustment and expansion.

[0042] The end of the first structural profile 11 is provided with an end cover made of high-strength plastic. The shape of the end cover is consistent with the cross-sectional shape of the first structural profile 11, and the size matches the cross-sectional size of the first structural profile 11 to achieve a sealing effect. The inside of the end cover is provided with a latch that cooperates with the T-shaped groove or the connecting hole of the first structural profile 11. The end cover closes the open end of the first structural profile 11, preventing foreign matter from entering the profile interior, and eliminating sharp edges or burrs at the end of the profile to prevent operators from being injured when touching, especially in scenarios where the equipment needs to be frequently operated. During installation, the latch of the end cover is aligned with the T-shaped groove or the connecting hole of the first structural profile 11 and is inserted, and pressing can complete the fixation.

[0043] In one example, as shown in Figure 8 , the third mounting part 5 is mounted with a discharging device, an assembling device and a conveying device for realizing the assembling operation.

[0044] In one example, as shown in Figure 9 , the second structural profile 12 adopts 40×40B×R4.5 aluminum profile, the cross-sectional size is 40mm×40mm, the cross section is a square, the groove width is 8mm, and the round corner radius is 4.5mm. The second structural profile 12 serves as the support column, beam and base of the support body 1, and the side part of the second structural profile 12 is also provided with a T-shaped groove and a connecting hole. The lower part of the base is connected with a caster plate, and the caster plate is provided with a plurality of threaded holes for mounting casters. In one example, the lower part of the caster plate is connected with a Foma wheel, which is a kind of universal wheel with 360° rotation function, so that the support body 1 can move in a small space, and is provided with a brake device to lock the action of the caster, so that the support body 1 is more stable.

[0045] As shown in Figure 7 , a plurality of through holes are formed on one side of the third mounting part 5, and a wire sleeve 51 is embedded and mounted in the through hole. The diameter of the through hole matches the outer diameter of the wire sleeve 51. The wire sleeve 51 is made of high-strength plastic or rubber material, has good insulation and wear resistance, and the inner wall of the wire sleeve 51 is smooth and arc-shaped. The wire sleeve 51 realizes the connection of the line between the upper assembling element and the lower electrical element, and protects the pipe and / or wire at the same time. When in use, the pipe and / or wire above the support body 1 is led out from the assembling element, connected to the electrical element on the first mounting part 3 and / or the second mounting part 4 after passing through the wire sleeve 51.

[0046] It can be seen that the support body 1 is divided into two parts, which are closed part and open part. The first mounting part 3 is in the closed part, which can effectively isolate the external environment (such as dust, water vapor or mechanical interference), and has a good protective effect on the electrical elements inside. The second mounting part 4 and the third mounting part 5 are in the open part, which is convenient for operation and maintenance, especially for parts that need to be frequently debugged or maintained, such as sensor concentrator and electromagnetic valve.

[0047] In one example, as shown in Figure 10As shown, the third mounting portion 5 is mounted with an inclined bracket, and the control module 7 is mounted on the inclined bracket, the control module 7 includes a touch screen 71 and a button panel 72, the inclined bracket can improve the viewing and operation effect of the touch screen, the touch screen provides an operation interface through a graphical display mode, and the display content includes but is not limited to the running state and parameter setting of the assembly system, and the touch screen can also provide a part of virtual buttons, through the touch screen 71, the operator can select different operation modes, adjust system parameters, and start or stop a part of functions.

[0048] Further, the operator can perform the following operations through the touch screen 71: view the working state of each electrical element (PLC, sensor, electromagnetic valve, etc.), obtain real-time data feedback, set control parameters such as equipment speed, temperature, pressure, etc., and adjust each control parameter through the touch screen 71, the touch screen 71 provides alarm information and displays the fault type to help the operator quickly locate the fault and prompt the corresponding countermeasures.

[0049] The button panel 72 includes a plurality of physical buttons, which are hardware interfaces, and provide button operation, so that the operator can quickly control through the buttons when needed, and the button distribution can be set according to actual needs, for example, start, stop, and emergency stop buttons can be set, and it is conceivable that the buttons can also be provided with indicator lights, which are used to display the state of the current button, for example, green indicates normal operation, and red indicates failure or stop.

[0050] Further, the operator can perform the following operations through the button panel 72: start and stop the equipment through the start button and the stop button, cut off the power supply through the emergency stop button in an emergency, immediately stop all equipment operation, select different operation modes (automatic mode, manual mode) through the switch button, and perform fault reset operation on the equipment through the reset button to restore the normal operation state of the equipment.

[0051] Although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the utility model, and the ordinary skilled in the art can change, modify, replace and modify the above-mentioned embodiments within the scope of the utility model.

[0052] List of reference signs:

[0053] 1 bracket body

[0054] 11 first structural profile

[0055] 12 second structural profile

[0056] 2 cabinet body

[0057] 21 cabinet door

[0058] 3 first mounting portion

[0059] 31 first horizontal hole

[0060] 32 first vertical hole

[0061] 33 first mesh hole

[0062] 4 second mounting portion

[0063] 41 second horizontal hole

[0064] 42 second vertical hole

[0065] 43 second mesh hole

[0066] 5 third mounting portion

[0067] 51 wire sleeve

[0068] 6 wire slot

[0069] 61 open tooth portion

[0070] 7 control module

[0071] 71 touch screen

[0072] 72 button panel

Claims

1. An electrical assembly system, characterized by, The system comprises: a bracket body comprising a plurality of structural profiles of a modular structure; a cabinet body arranged inside the bracket body and connected with the structural profiles; a first mounting portion arranged inside the cabinet body and having a plurality of first mesh holes for hanging at least part of the electrical components; a second mounting portion arranged inside the bracket body and connected with the structural profiles, the second mounting portion being located on one side of the first mounting portion and having a plurality of second mesh holes for hanging another part of the electrical components; and a third mounting portion comprising a plurality of structural profiles arranged in connection and located at the top of the bracket body for mounting assembly components connected with the electrical components.

2. The electrical assembly system according to claim 1, wherein the cabinet body comprises a cabinet door for closing the electrical components inside the cabinet body, one side of the first mounting portion forms a closed part, one side of the second mounting portion forms an open part, and the inside of the bracket body forms a partition structure.

3. The electrical assembly system according to claim 1, wherein the first mesh holes comprise first horizontal holes and first vertical holes, the first horizontal holes are arranged in a predetermined order to form a first horizontal hole channel, the first vertical holes are arranged in a predetermined order to form a first vertical hole channel, and the first horizontal hole channel and the first vertical hole channel are arranged in a predetermined order to form a first mesh hole channel.

4. The electrical assembly system according to claim 1, wherein the second mesh holes comprise second horizontal holes and second vertical holes, the second horizontal holes are arranged in a predetermined order to form a second horizontal hole channel, the second vertical holes are arranged in a predetermined order to form a second vertical hole channel, and the second horizontal hole channel and the second vertical hole channel are arranged in a predetermined order to form a second mesh hole channel.

5. The electrical assembly system according to claim 1, wherein the assembly system further comprises a wire slot arranged on at least the first mounting portion and having a wiring channel inside for arranging wires of various components. At least one side of the wire slot is provided with an open tooth portion for adjusting the wires inside the wire slot, and the wiring channels inside the wire slots connected with each other are communicated through the open tooth portions.

6. The electrical assembly system of claim 5, wherein, 7. The electrical assembly system according to claim 1, wherein a T-shaped groove and a connecting hole are arranged on the side of the structural profile, the T-shaped groove is used for mounting various components and is fixed by using a fastener, and the connecting hole is provided with a fastener inserted therein for connecting adjacent structural profiles.

8. The electrical assembly system according to claim 1, wherein a through hole is arranged on one side of the third mounting portion, a wire sleeve is arranged in the through hole, and a pipe of the assembly component on the third mounting portion is connected to the electrical components on the first mounting portion and / or the second mounting portion through the wire sleeve.

9. The electrical assembly system according to claim 1, wherein ​ The assembly system further comprises a control module arranged on the third mounting portion for coordinating logical control of the components.

10. The electrical assembly system of claim 9, wherein, The control module comprises: a touch screen for displaying operational status and parameter settings of the assembly system; a button panel for providing physical buttons for operation of the assembly system.

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