Wire clamp assembly, stator assembly and motor

Abstract

The utility model provides a wire clamp assembly, a stator assembly and a motor, the wire clamp assembly comprises a wire outlet clamp, a power line and a wiring board, the wire outlet clamp is provided with a wire outlet hole, the power line passes through the wire outlet hole, the wiring board is provided with a first binding post, the power line is provided with a first metal exposed segment, and the first metal exposed segment winds the first binding post. According to the utility model, the first binding post is arranged on the wiring board, the power line is provided with the first metal exposed section, and then the first metal exposed section of the power line is wound on the first binding post, so that a welding spot formed between the power line and the first binding post is positioned; therefore, an operator can weld the power line and the first binding post more conveniently, and the welding effect is better.

Description

TECHNICAL FIELD

[0001] The utility model belongs to motor technical field, concretely relates to a wire clamp assembly, stator assembly, motor. BACKGROUND

[0002] In the field of household appliances, AC single-phase asynchronous motor has extremely wide application, relative to DC motor, AC single-phase asynchronous motor although energy efficiency aspect still has the deficiency, but it has the huge advantage such as low cost, high reliability, resistant to complex working environment.And the asynchronous motor using plastic package structure has the advantages such as beautiful, high precision, good noise, strong rust resistance relative to the motor of iron shell structure, has extremely wide application in the field of household appliances.

[0003] Among them, the plastic package stator structure is an important improvement on the basis of the original iron shell stator, under this premise, the welding point processing technology used in the original stator structure is relatively backward, especially when welding the power line, the welding point position cannot be effectively fixed, so that the welding is time-consuming and laborious, and the welding effect is not good. UTILITY MODEL CONTENTS

[0004] Therefore, the utility model provides a wire clamp assembly, which can solve the technical problems of the welding point processing technology used in the stator structure being relatively backward, the welding point position not being effectively fixed when welding the power line, the welding being time-consuming and laborious, and the welding effect being not good.

[0005] In order to solve the above problems, the utility model provides a wire clamp assembly, which comprises a wire outlet clamp, a power line and a terminal board, the wire outlet clamp is formed with a wire outlet hole, the power line passes through the wire outlet hole, the terminal board is provided with a first terminal post, the power line has a first metal bare section, and the first metal bare section is wound around the first terminal post.

[0006] In some embodiments, the side of the terminal board away from the first terminal post is provided with a thermal protector.

[0007] In some embodiments, the number of power lines is multiple, the number of first terminal posts is multiple, each first terminal post is distributed on the terminal board, the thermal protector is connected with a first power line, the first power line has a second metal bare section, the second metal bare section and the first metal bare section of one of the power lines are wound around one of the first terminal posts, and the first metal bare sections of the remaining power lines are wound around the remaining first terminal posts respectively.

[0008] In some embodiments, a second terminal post is further arranged on the terminal board, the second terminal post and the first terminal post are on the same side of the terminal board, a second power line is further connected to the thermal protector, and the second power line has a third metal bare section, which is wound around the second terminal post.

[0009] In some embodiments, a wire passing hole is formed on the terminal board, and the first power line and the second power line pass through the wire passing hole.

[0010] In some embodiments, a clamping structure is arranged on the side of the terminal board away from the first terminal post, and the clamping structure clamps the thermal protector.

[0011] In some embodiments, the wire outlet clamp comprises a first wire clamp and a second wire clamp, a first wire outlet slot is formed on the first wire clamp, a second wire outlet slot is formed on the second wire clamp, the first wire clamp and the second wire clamp are assembled to form the wire outlet clamp, and the first wire outlet slot and the second wire outlet slot are assembled to form the wire outlet hole.

[0012] In some embodiments, the first wire clamp is integrally formed with the terminal board, and / or the first wire clamp and the second wire clamp are detachably assembled together.

[0013] The utility model also provides a kind of stator assembly, comprising the wire clamp assembly of preceding description.

[0014] The utility model also provides a kind of motor, comprising the stator assembly of preceding description.

[0015] The utility model provides a kind of wire clamp assembly, stator assembly, motor, with following beneficial effects:

[0016] Since the first terminal post is arranged on the terminal board in the present application, the power line has a first metal bare section, and then the first metal bare section of the power line is wound around the first terminal post, which is equivalent to positioning the welding point formed between the power line and the first terminal post, so that the operator is more convenient when welding the power line and the first terminal post, and the welding effect is better. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other implementation drawings can be derived from the provided drawings without creative labor.

[0018] Figure 1 It is a front view of the wire clamp assembly of the utility model embodiment.

[0019] Figure 2 It is the reverse surface schematic view of the wire clamp assembly of the utility model embodiment;

[0020] Figure 3 It is the front surface schematic view of the wire clamp assembly of the utility model embodiment's wire board and first wire clamp;

[0021] Figure 4 It is the reverse surface schematic view of the wire clamp assembly of the utility model embodiment's wire board and first wire clamp;

[0022] Figure 5 It is the front surface schematic view of the second wire clamp of the wire clamp assembly of the utility model embodiment;

[0023] Figure 6 It is the reverse surface schematic view of the second wire clamp of the wire clamp assembly of the utility model embodiment;

[0024] Figure 7 It is the structure schematic view of the stator assembly of the utility model embodiment;

[0025] Figure 8 It is the structure schematic view of the motor of the utility model embodiment;

[0026] Figure 9 It is the structure schematic view of the stator assembly in prior art.

[0027] The reference signs are shown as:

[0028] 1, power cord; 2, wire board; 3, wire outlet hole; 4, first wire column; 5, thermal protector; 6, first electric wire; 7, second wire column; 8, second electric wire; 9, wire passing hole; 10, clamping structure; 11, first wire clamp; 12, second wire clamp; 13, positioning column; 14, positioning hole; 15, plug-in part; 16, insertion slot; 17, joint sleeve; 18, stator core; 19, winding; 20, end cover; 21, mounting foot. DETAILED DESCRIPTION

[0029] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. The description of the at least one exemplary embodiment is actually only illustrative, but not as any limitation on the utility model and its application or use. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0030] In the description of the utility model, it is understood that the orientation words such as '' front, back, up, down, left, right '' '' horizontal, vertical, perpendicular, horizontal '' and '' top, bottom '' and the like indicated orientation or positional relationship usually based on the orientation or positional relationship shown in the drawing, just for the convenience of describing the utility model and simplifying the description, in the absence of the opposite statement, these orientation words do not indicate and imply the device or element must have a particular orientation or be constructed and operated in a particular orientation, therefore it can not be understood as the limitation of the protection scope of the utility model;The orientation words '' inside, outside '' refer to the inside and outside relative to the contour of each component.

[0031] For the convenience of description, spatial relative terms such as '' above'', '' above'', '' upper surface'', '' upper '' and the like can be used here to describe the spatial position relationship of one device or feature with other devices or features as shown in the drawing. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation of the device described in the drawing. For example, if the device in the drawing is inverted, the device described as '' above '' or '' above '' other devices or structures will be positioned '' below '' or '' below '' other devices or structures. Thus, the exemplary term '' above '' can include both '' above '' and '' below '' orientations. The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative description used here is interpreted accordingly.

[0032] In addition, it should be noted that the use of '' first'', '' second '' and the like to limit parts is only for the convenience of distinguishing the corresponding parts, and the above words have no special meaning unless otherwise stated, therefore it can not be understood as the limitation of the protection scope of the utility model.

[0033] For reference Figures 1 to 9 As shown in the drawing, according to the embodiment of the utility model, a wire clamp assembly is provided, which comprises an outlet clamp, a power cord 1 and a terminal block 2, the outlet clamp is formed with an outlet hole 3, the power cord 1 passes through the outlet hole 3, the terminal block 2 is provided with a first terminal post 4, the power cord 1 has a first metal bare section, and the first metal bare section is wound around the first terminal post 4.

[0034] In the technical scheme, the first terminal post 4 is arranged on the terminal block 2, the power cord 1 has the first metal bare section, and then the first metal bare section of the power cord 1 is wound on the first terminal post 4, which is equivalent to positioning the welding point formed between the power cord 1 and the first terminal post 4, so that the operator is more convenient when welding the power cord 1 and the first terminal post 4, and the welding effect is better.

[0035] It should be noted that the original stator structure needs to be sleeved with the joint sleeve 17 after the power line 1 is welded, so as to insulate the welding point and the winding 19 below, and the power line 1 and the joint sleeve 17 are also adhered to the stator core 18 by the adhesive tape to position the power line 1 and the joint sleeve 17, so that the process operation is complicated. After the wiring board 2 is arranged in the application, the welding point formed between the power line 1 and the first terminal post 4 is separated from the winding 19 by the wiring board 2, so that the joint sleeve 17 can be omitted. At the same time, the welding of the power line 1 on the first terminal post 4 also serves as the positioning of the power line 1, so that the power line 1 does not need to be positioned by the adhesive tape, thereby simplifying the process operation steps and improving the production efficiency.

[0036] Referring to Figure 1 and Figure 2 , the wiring board 2 is provided with a thermal protector 5 on the side away from the first terminal post 4.

[0037] In the embodiment, if the thermal protector 5 and the first terminal post 4 are arranged on the same side of the wiring board 2, the wiring board 2 needs to be designed to be longer to distribute the thermal protector 5 and the first terminal post 4 on the wiring board 2. By arranging the thermal protector 5 on the side of the wiring board 2 away from the first terminal post 4, the distribution of the thermal protector 5 and the first terminal post 4 is reasonably designed, so that the space can be saved, the wiring board 2 can be designed to be shorter, and the material consumption of the wiring board 2 can be reduced. At the same time, the arrangement of the thermal protector 5 on the side of the wiring board 2 away from the first terminal post 4 facilitates the contact between the thermal protector 5 and the winding 19, so that the thermal protector 5 can better perceive the temperature of the winding 19, thereby helping the thermal protector 5 to work more effectively.

[0038] Referring to Figure 1 , the number of power lines 1 is multiple, the number of first terminal posts 4 is multiple, the first terminal posts 4 are distributed at intervals on the wiring board 2, the thermal protector 5 is connected with the first electric wire 6, the first electric wire 6 has a second metal bare section, the second metal bare section and the first metal bare section of one of the power lines 1 are wound around one of the first terminal posts 4, and the first metal bare sections of the remaining power lines 1 are wound around the remaining first terminal posts 4, respectively.

[0039] The second metal bare section of the first electric wire 6 on the thermal protector 5 and the first metal bare section of one of the power supply wires 1 are wound together on one of the first connecting posts 4, which is equivalent to the welding point formed between the first electric wire 6 on the thermal protector 5 and the first connecting post 4 being positioned, so that the operator is more convenient when welding the first electric wire 6 and the first connecting post 4, and the welding effect is better. In this way, the joint sleeve 17 can also be omitted at the welding point on the first electric wire 6, and the first electric wire 6 is positioned by using adhesive tape, thereby further simplifying the process operation steps and further improving the production efficiency. The distance between the first connecting posts 4 is designed in advance, so that the welding point spacing between the power supply wires 1 can be planned in advance, so that the welding point spacing does not have to be controlled by manual positioning operation, thereby being able to standardize the control of the welding point spacing and further upgrading the motor product process. It should be noted that the number of power supply wires 1 is three, and the number of wire outlet holes 3 formed on the wire outlet clamp is three, and the three power supply wires 1 pass through the three wire outlet holes 3 respectively.

[0040] Referring to Figure 1 As shown in the figure, the second connecting post 7 is also arranged on the connecting plate 2, and the second connecting post 7 and the first connecting post 4 are on the same side of the connecting plate 2. The second electric wire 8 is also connected to the thermal protector 5, and the second electric wire 8 has a third metal bare section, and the third metal bare section is wound around the second connecting post 7.

[0041] In this embodiment, the third metal bare section of the second electric wire 8 on the thermal protector 5 is wound around the second connecting post 7, which is equivalent to the welding point formed between the second electric wire 8 on the thermal protector 5 and the second connecting post 7 being positioned, so that the operator is more convenient when welding the second electric wire 8 and the second connecting post 7, and the welding effect is better. In this way, the joint sleeve 17 can also be omitted at the welding point on the second electric wire 8, and the second electric wire 8 is positioned by using adhesive tape, thereby further simplifying the process operation steps and further improving the production efficiency.

[0042] It should be noted that one of the power supply wires 1 and the first electric wire 6 are wound together on the same first connecting post 4 in order to connect the power supply wire 1 to the first electric wire 6 through the first connecting post 4, and the remaining power supply wires 1 are connected to the winding 19 through the remaining first connecting posts 4, and the second electric wire 8 is connected to the winding 19 through the second connecting post 7. The connecting plate 2 has a plurality of bosses, and each boss is provided with a jack. The second connecting post 7 and each first connecting post 4 are inserted into each jack in a slight interference fit.

[0043] Referring to Figure 1 As shown in the figure, the connecting plate 2 is provided with a wire passing hole 9, and the first electric wire 6 and the second electric wire 8 pass through the wire passing hole 9.

[0044] In the technical solution, the thermal protector 5 and the first terminal post 4 are arranged on the two sides of the terminal board 2 respectively, and the first electric wire 6 and the second electric wire 8 on the thermal protector 5 are led to the side where the first terminal post 4 and the second terminal post 7 are arranged through the wire passing hole 9. Meanwhile, the wire passing hole 9 also plays a role of combing the first electric wire 6 and the second electric wire 8, so that the first electric wire 6 and the second electric wire 8 are arranged more regularly on the terminal board 2.

[0045] Referring to Figure 2 , it is shown that the side of the terminal board 2 away from the first terminal post 4 is provided with a clamping structure 10, and the clamping structure 10 clamps the thermal protector 5.

[0046] In the embodiment, the thermal protector 5 is clamped by the clamping structure 10, so that the thermal protector 5 is assembled on the terminal board 2 in a simple way. It should be noted that the clamping structure 10 is a clamping jaw, and the number of the clamping jaw is three, of which two clamping jaws clamp the thermal protector 5 from the two sides of the thermal protector 5, and the remaining one clamping jaw clamps the thermal protector 5 from the tail of the thermal protector 5. The first electric wire 6 and the second electric wire 8 are led out from the front end of the thermal protector 5.

[0047] Referring to Figure 1 , Figure 3 , Figure 5 and Figure 6 , it is shown that the wire outlet clamp includes a first wire clamp 11 and a second wire clamp 12, the first wire clamp 11 is provided with a first wire outlet slot, the second wire clamp 12 is provided with a second wire outlet slot, the first wire clamp 11 and the second wire clamp 12 are assembled and spliced to form the wire outlet clamp, and the first wire outlet slot and the second wire outlet slot are spliced to form the wire outlet hole 3.

[0048] In the technical solution, the diameter of the power line 1 is slightly larger than the diameter of each wire outlet hole 3, and when the wire outlet clamp is assembled and spliced by the first wire clamp 11 and the second wire clamp 12, it is easier to clamp and fix each power line 1 by the wire outlet clamp, that is, it is easier to form a sealing fit between each wire outlet hole 3 and each power line 1, so as to achieve the purpose of waterproof. The first wire clamp 11 and the second wire clamp 12 are formed by injection molding, and the injection molded first wire clamp 11 and second wire clamp 12 can ensure that the power line 1 is clamped without damaging the power line 1.

[0049] Referring to Figure 3 , it is shown that the first wire clamp 11 is integrally formed with the terminal board 2. Specifically, the first wire clamp 11 is integrally injection molded with the terminal board 2, so that the structure of the finally formed wire clamp assembly is more compact, and the connection between the first wire clamp 11 and the terminal board 2 is more firm.

[0050] Referring to Figure 1 , Figure 3 and Figure 5As shown, the first wire clamp 11 and the second wire clamp 12 are detachably assembled together.

[0051] In the embodiment, when the first wire clamp 11 and the second wire clamp 12 are detachably assembled together, if any one of the first wire clamp 11 or the second wire clamp 12 is damaged, only one clamp needs to be replaced, without replacing the entire wire clamp. The first wire clamp 11 is provided with a positioning column 13 and an arch-shaped structure on the side thereof facing the second wire clamp 12, the arch-shaped structure has a slot 16, the arch-shaped structure is located on the side of the first wire clamp 11 close to the terminal block 2, and the positioning column 13 is located on the side of the first wire clamp 11 away from the terminal block 2. The second wire clamp 12 is provided with a positioning hole 14 on the side thereof close to the terminal block 2, and the second wire clamp 12 is provided with a plug-in part 15 on the side thereof close to the terminal block 2. After the first wire clamp 11 and the second wire clamp 12 are detachably assembled together, the positioning column 13 is plugged into the positioning hole 14, and the plug-in part 15 is plugged into the slot 16. Preferably, the number of the positioning column 13, the arch-shaped structure, the positioning hole 14 and the plug-in part 15 is two, and the two positioning columns 13 and the two arch-shaped structures are symmetrically distributed on the first wire clamp 11, and the two positioning holes 14 and the two plug-in parts 15 are also symmetrically distributed on the second wire clamp 12, so that the first wire clamp 11 and the second wire clamp 12 are more firmly assembled together and are more uniformly stressed.

[0052] The utility model also provides a kind of stator assembly, including the wire clamp assembly of preceding, the stator assembly in it especially refers to plastic package stator.

[0053] The production process of the plastic package stator is as follows:

[0054] First step: install each first terminal post 4 and second terminal post 7 on the first wire clamp 11;

[0055] Second step: after stripping each power cord 1, respectively winding and positioning on each first terminal post 4, and installing the second wire clamp 12 to clamp each power cord 1;

[0056] Third step: the first terminal wire 6 and the second terminal wire 8 on the thermal protector 5 are fixed by the pawl on the back of the terminal block 2, and are wound and positioned on the corresponding terminal post above through the reserved lead-through hole 9;

[0057] Fourth step: after stripping the enameled wire on the winding 19, connect it to the corresponding terminal post;

[0058] Fifth step: all wires are connected and fixed with terminal posts by soldering;

[0059] Sixth step: wire clamp is fixed to mold for injection molding.

[0060] The utility model also provides a motor, including preceding and following stator assembly, the motor still has end cover 20, end cover 20 buckles and installs on stator assembly, the terminal block 2 of wire clamp subassembly is in the motor, the outgoing terminal of wire clamp subassembly has the part outside the motor, the shell of motor still is provided with a plurality of mounting feet 21.

[0061] Those skilled in the art can understand that the advantageous technical features of the above-mentioned modes can be freely combined and superimposed without conflict.

[0062] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model. The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary skilled in the art, on the premise of not departing from the technical principle of the utility model, a plurality of improvements and variations can be made, and these improvements and variations should be regarded as the protection scope of the utility model.

Claims

1. A clevis assembly comprising: The outlet clamp, the power cord (1) and the terminal block (2), the outlet hole (3) is formed on the outlet clamp, the power cord (1) passes through the outlet hole (3), the first terminal post (4) is arranged on the terminal block (2), the power cord (1) has a first metal bare section, and the first metal bare section is wound around the first terminal post (4).

2. The clip assembly of claim 1, wherein, The terminal block (2) is provided with a thermal protector (5) on the side away from the first terminal post (4).

3. The clip assembly of claim 2, wherein, The number of the power cord (1) is multiple, the number of the first terminal post (4) is multiple, the first terminal post (4) is distributed on the terminal block (2), the first electric wire (6) is connected to the thermal protector (5), the first electric wire (6) has a second metal bare section, the second metal bare section and the first metal bare section of one of the power cords (1) are wound around one of the first terminal posts (4), and the first metal bare section of each of the remaining power cords (1) is wound around each of the remaining first terminal posts (4).

4. The clip assembly of claim 3, wherein, The terminal block (2) is further provided with a second terminal post (7), the second terminal post (7) and the first terminal post (4) are on the same side of the terminal block (2), the second electric wire (8) is further connected to the thermal protector (5), the second electric wire (8) has a third metal bare section, and the third metal bare section is wound around the second terminal post (7).

5. The clip assembly of claim 4, wherein, The terminal block (2) is provided with a wire passing hole (9), and the first electric wire (6) and the second electric wire (8) pass through the wire passing hole (9).

6. The clip assembly of claim 2, wherein, The terminal block (2) is provided with a clamping structure (10) on the side away from the first terminal post (4), and the clamping structure (10) clamps the thermal protector (5).

7. The clip assembly of claim 1, wherein, The outlet clamp includes a first clamp (11) and a second clamp (12), the first clamp (11) is provided with a first outlet slot, the second clamp (12) is provided with a second outlet slot, the first clamp (11) and the second clamp (12) are assembled to form the outlet clamp, and the first outlet slot and the second outlet slot are combined to form the outlet hole (3).

8. The clip assembly of claim 7, wherein, The first clamp (11) is integrally formed with the terminal block (2); and / or, the first clamp (11) and the second clamp (12) are detachably assembled together.

9. A stator assembly characterized by, The wire clamp assembly of any one of claims 1 to 8.

10. An electric machine characterized by The stator assembly of claim 9.

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