Detection equipment for solar module production and processing

Abstract

The utility model discloses a detection device for producing and processing a solar module, which comprises two fixing plates, the upper surface of each fixing plate is fixedly connected with four first positioning columns, the outer surface of each first positioning column is slidably connected with an embedding block, the inside of each embedding block is provided with two through holes, and the two through holes are arranged in the two fixing plates. The interiors of the two through holes are slidably connected with sliding columns, springs are arranged on the outer surfaces of the sliding columns, the outer surfaces of the sliding columns are in threaded connection with limiting nuts, the limiting nuts make contact with the side walls of the embedding blocks, and the ends, away from the limiting nuts, of the sliding columns are fixedly connected with baffles; and two mounting grooves are formed in each baffle, and second positioning columns are fixedly connected to the inner surfaces of the two mounting grooves. And the baffle plate can be accurately positioned and moved on the embedding block, so that flexible adjustment can be performed according to solar modules of different sizes, and it is ensured that the modules are always in accurate positions in the detection process.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of solar energy, specifically relates to a detection equipment for solar module production and processing. BACKGROUND

[0002] With the increasing demand for clean energy all over the world, as a renewable and pollution-free energy, the application range of solar energy is expanding, and the production scale of solar modules is also increasing dramatically. Under this background, the control of solar module production quality becomes crucial, because the performance and quality of solar modules directly affect the efficiency and stability of solar power generation systems. In order to meet the market demand for high-quality solar modules, the detection link in the production and processing process needs to be more accurate and efficient. In photovoltaic power generation systems, a solar module with poor performance may reduce the power generation efficiency of the entire system, so it is necessary to strictly detect the module during the production stage and eliminate unqualified products.

[0003] During the detection process, if the equipment does not have a buffer guide structure, the module may be damaged due to excessive impact force when entering or exiting the detection area, especially for light, thin and fragile solar panels. Frequent product damage not only increases production costs, but also may cause the detection equipment to accelerate wear and tear due to excessive impact force, shortening the service life of the equipment. SUMMARY

[0004] The utility model aims at providing a detection equipment for solar module production and processing, which can accurately position and move on the embedded block through the baffle, thereby allowing flexible adjustment according to solar modules of different sizes, ensuring that the module is always in the correct position during the detection process. The spring provides a buffer effect for the clamping process, and the soft contact wheel is made of soft material, effectively avoiding damage to the surface of the module during the clamping process, ensuring the integrity and appearance quality of the module, and reducing the product failure rate caused by fixing operation.

[0005] In order to achieve the above object, a kind of detection equipment for solar module production and processing is provided, comprising: two fixed plates, the upper surface of two described fixed plates is fixedly connected with four first positioning columns, the outer surface of four described first positioning columns is slidably connected with embedded block, the inside of described embedded block is equipped with two through holes, the inside of two described through holes is slidably connected with sliding column, the outer surface of described sliding column is provided with spring, the outer surface of described sliding column is threadedly connected with limiting nut, and limiting nut and the side wall of embedded block contact, the end of the sliding column away from limiting nut is fixedly connected with baffle, the inside of described baffle is equipped with two installation grooves, and two installation grooves are symmetrically arranged on the left and right sides of baffle, the inner surface of two described installation grooves is fixedly connected with second positioning column, the outer surface of described second positioning column is rotatably connected with contact soft wheel.This structure realizes accurate positioning and flexible fixing of component, protects component and adapts to various specifications, improves detection accuracy.

[0006] According to the detection equipment for solar module production and processing, the number of embedded blocks is four, four described embedded blocks are symmetrically arranged on the front and back of fixed plate, and four described embedded blocks are provided with two first positioning columns and two sliding columns.Four embedded blocks are symmetrically distributed, and other components are cooperated to stably fix component from multiple directions, to ensure detection stability.

[0007] According to the detection equipment for solar module production and processing, the spring is located between embedded block and baffle, and is in contact with the side wall of both, and the outer surface of spring and sliding column is sleeved.Spring provides cushioning to avoid damage to the component during clamping, while ensuring reliable fixation and improving the practicality of the equipment.

[0008] According to the detection equipment for solar module production and processing, two described installation grooves are arranged at obtuse angle position of baffle, and the inside of contact soft wheel and installation groove is adapted.Obtuse angle installation groove and adaptive soft wheel can better fit the corners of the component, evenly clamp, and optimize the fixing effect.

[0009] According to the detection equipment for solar module production and processing, detection chamber is arranged between two described fixed plates, and four illuminating lamps are fixedly connected to the inner surface of detection chamber.Illuminating lamp in detection chamber illuminates component, assists clear observation, and facilitates accurate detection of appearance condition of component.

[0010] According to the detection equipment for solar module production and processing, observation window is arranged in the inside of detection chamber, and observation window and the front surface of detection chamber are arranged in parallel.Parallel arrangement of observation window facilitates real-time viewing by operator, without affecting detection, and improves detection efficiency.

[0011] According to the detection equipment for solar module production and processing, the two motors are fixedly connected with two rotating columns, the rotating columns are located between the two fixed plates, the outer surfaces of the rotating columns are fixedly connected with power rollers, and the outer surfaces of the power rollers are rollingly connected with the conveying belt.

[0012] According to the detection equipment for solar module production and processing, the two motors are fixedly connected with two rotating columns, the rotating columns are located between the two fixed plates, the outer surfaces of the rotating columns are fixedly connected with power rollers, and the outer surfaces of the power rollers are rollingly connected with the conveying belt.

[0013] Compared with the prior art, the detection equipment for solar module production and processing has the beneficial effects that:

[0014] The first positioning column, the embedded block, the spring, the limiting nut, the baffle, the mounting groove, the second positioning block and the contact soft wheel are arranged, the baffle can accurately position and move on the embedded block, so that the solar module of different sizes can be flexibly adjusted, the module is always in the accurate position during detection, the spring provides a buffering effect for the clamping process, the contact soft wheel is made of soft material, and the surface of the module is effectively prevented from being damaged during the clamping process when the module is clamped, the integrity and appearance quality of the module are ensured, and the product failure rate caused by fixing operation is reduced.

[0015] Additional aspects and advantages of the present application will be given in part in the following description, become apparent from the following description, or be understood from the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0016] The present application will be further described below in combination with the drawings and examples.

[0017] Figure 1 It is a perspective view of the detection equipment for solar module production and processing of the present application.

[0018] Figure 2 It is a front view of the detection equipment for solar module production and processing of the present application.

[0019] Figure 3 It is a cross-sectional perspective view of the detection equipment for solar module production and processing of the present application.

[0020] Figure 4 It is a perspective view of the detection equipment for solar module production and processing of the present application.Figure 3 Structure enlarged view at middle A.

[0021] In the figure: 1, fixed plate; 2, detection bin; 3, observation window; 4, support leg; 5, motor; 6, rotating column; 7, power roller; 8, conveying belt; 9, fixed column; 10, rolling roller; 11, controller; 12, illuminating lamp; 13, first positioning column; 14, fitting block; 15, sliding column; 16, limiting nut; 17, spring; 18, baffle; 19, mounting groove; 20, second positioning column; 21, contact soft wheel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0023] Please refer to Figures 1-4The utility model provides a technical scheme: a detection equipment for solar module production and processing, it includes: two fixed plate 1, the upper surface of two fixed plate 1 is fixedly connected with four first positioning column 13, is used for accurate positioning inlay block 14, ensures its in fixed effect, provides accurate reference for the installation and operation of subsequent parts, the outer surface of four first positioning column 13 is slidably connected with inlay block 14, is convenient for timely adjustment, the inside of inlay block 14 is all set with two through -hole, two through -hole interiors are slidably connected with sliding column 15, make sliding column 15 can smoothly carry out linear motion in through -hole, to drive baffle 18 to move, realize the clamping or loosening operation of solar module, the outer surface of sliding column 15 is provided with spring 17, provides elastic buffer force, when solar module is clamped, spring 17 can buffer pressure, avoid excessive clamping to cause damage to component, simultaneously when loosening component, utilize the elastic force of spring 17 and assist sliding column 15 to return, the outer surface of sliding column 15 is screw -threaded with limit nut 16, can be adjusted its position on sliding column 15 by rotating limit nut 16, to limit the sliding range of inlay block 14, ensure the stability and reliability when clamping solar module, and limit nut 16 and the sidewall contact of inlay block 14, the one end away from limit nut 16 of sliding column 15 is fixedly connected with baffle 18, cooperate with contact soft wheel 21, directly contact solar module, through the elastic force of spring 17 and clamps fixed component, prevent component displacement in detection process, the inside of baffle 18 is all set with two installation groove 19, is used for installing second positioning column 20, provides stable support structure for the rotation of contact soft wheel 21, and two installation groove 19 are all symmetrically arranged baffle 18's left and right sides, the inner surface of two installation groove 19 is fixedly connected with second positioning column 20, as the rotation axis of contact soft wheel 21, make contact soft wheel 21 can rotate flexibly, reduce the friction with solar module surface, prevent scratching component surface in clamping process, the outer surface of second positioning column 20 is rotatably connected with contact soft wheel 21, adopt soft material to make, when clamping solar module, both can provide enough friction to prevent component sliding, can also avoid the hard damage to component surface, ensure the integrity of component and the accuracy of detection.

[0024] The number of the embedded blocks 14 is four, and the four embedded blocks 14 are symmetrically arranged on the front and back sides of the fixed plate 1, fixing the solar module from four directions, so that the module maintains a stable position and posture during the detection process, ensuring the reliability of the detection result. The four embedded blocks 14 are provided with two first positioning columns 13 and two sliding columns 15, which together constitute a stable clamping mechanism. Through the positioning of the first positioning column 13 and the clamping action of the sliding column 15, reliable fixation of the solar module is achieved. The spring 17 is located between the embedded block 14 and the baffle 18 and is in contact with the side walls of the two. The spring 17 and the outer surface of the sliding column 15 are sleeved, ensuring that the spring 17 can effectively play its buffering and auxiliary return role, providing stable elastic force for the clamping mechanism. The two installation grooves 19 are arranged at the obtuse angle position of the baffle 18. Such arrangement makes the contact soft wheel 21 better adapt to the shape of the corner of the module when contacting the solar module, uniformly applying clamping force from multiple angles, further improving the stability of the fixation. The contact soft wheel 21 and the inside of the installation groove 19 are adapted to each other, ensuring that the contact soft wheel 21 can stably rotate in the installation groove 19 without shaking or deviation, thereby ensuring the reliability and stability of the clamping of the solar module. The detection chamber 2 is arranged between the two fixed plates 1, providing a closed space for the detection of the solar module, reducing the interference of external environmental factors on the detection result, and ensuring the accuracy and stability of the detection. The inner surface of the detection chamber 2 is fixedly connected with four illuminating lamps 12, which provide sufficient light during the detection process, illuminating the detection area, so that the operator can clearly observe the surface details and internal structure of the solar module, and timely discover possible defects or problems. The inside of the detection chamber 2 is provided with an observation window 3, which cooperates with the illuminating lamp 12, so that the operator can directly observe the detection condition of the internal solar module without opening the detection chamber 2, facilitating the detection operation and quality judgment. The observation window 3 and the front surface of the detection chamber 2 are arranged in parallel, and the side walls of the two fixed plates 1 are fixedly connected with two motors 5 as power sources to provide power for the rotation of the conveyor belt 8, drive the conveyor belt 8 to run, and realize the automatic transmission of the solar module on the detection equipment, improving the detection efficiency. The output ends of the two motors 5 are fixedly connected with rotating columns 6, which transmit the rotating power of the motor 5 to the power roller 7 to drive the power roller 7 to rotate. The rotating column 6 is located between the two fixed plates 1, and the outer surface of the rotating column 6 is fixedly connected with the power roller 7, which is in close contact with the conveyor belt 8. The rotating column 6 drives the conveyor belt 8 to move in a cycle, thereby realizing the stable transmission of the solar module and ensuring the position accuracy and motion stability of the module during the detection process. The outer surface of the power roller 7 is rollingly connected with the conveyor belt 8, which carries the solar module and transports it from one position to another under the drive of the power roller 7, sequentially passing through the detection area to realize an automatic detection process, improving the production efficiency and detection consistency.

[0025] Four fixed columns 9 are arranged between the two motors 5, and a controller 11 is arranged, the fixed columns 9 are used for supporting and fixing the rolling rollers 10, ensuring the stable operation of the conveying belt 8, the controller 11 is used for controlling the operation parameters and operation process of the whole detection equipment, realizing intelligent detection control, improving the accuracy and reliability of detection, and the four fixed columns 9 are fixedly connected with the side walls of the two fixed plates 1, the outer surfaces of the four fixed columns 9 are all rotationally connected with the rolling rollers 10, which are rolling connected with the conveying belt 8, playing a role of auxiliary support and guidance, so that the conveying belt 8 is more stable during operation, and shaking and deviation are reduced, so that the solar energy assembly can be accurately transmitted on the predetermined track, and the precision and stability of detection are improved, and the outer surfaces of the rolling rollers 10 are rolling connected with the conveying belt 8, the lower surfaces of the two fixed plates 1 are fixedly connected with two support legs 4 respectively, the whole detection equipment is supported, and the detection equipment is stably placed on the working plane, so that the stability and safety of the equipment during operation are ensured, and the accuracy of the detection result is prevented from being affected by shaking or inclination.

[0026] Working principle: according to the size of the solar energy assembly, the position of the fitting block 14 is appropriately adjusted, the spring 17 is compressed by pulling the fitting block 14 outward, the space between the four baffles 18 is increased, so as to place the solar energy assembly, the solar energy assembly to be detected is carefully placed on the conveying belt 8, it is ensured that the assembly is located at the center position of the area surrounded by the four fitting blocks 14, and the detection surface of the assembly faces upward and is parallel to the transmission direction of the conveying belt 8, so that the assembly can accurately pass through the detection area in the subsequent detection process, and each part can be effectively detected, under the elastic force of the spring 17, the baffle 18 slides inward along the first positioning column 13, the baffle 18 is gradually close to the solar energy assembly, the contact soft wheel 21 on the baffle 18 first contacts the edge of the assembly, with the continuous movement of the fitting block 14, the spring 17 is further compressed, the contact soft wheel 21 applies stable and uniform clamping force to the assembly, and the assembly is firmly fixed on the conveying belt 8, so that displacement or shaking of the assembly during detection is prevented, and the accuracy of the detection result is affected.

[0027] The embodiments of the utility model are explained in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range of ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A detection apparatus for solar module production processing, comprising: Two fixed plates (1), characterized in that: the upper surface of two fixed plates (1) is fixedly connected with four first positioning columns (13), the outer surface of four first positioning columns (13) is slidably connected with an embedded block (14), the inside of embedded block (14) is provided with two through holes, the inside of two through holes is slidably connected with a sliding column (15), the outer surface of sliding column (15) is provided with a spring (17), the outer surface of sliding column (15) is threadedly connected with a limiting nut (16), and the limiting nut (16) and the side wall of embedded block (14) are in contact, the end of sliding column (15) away from limiting nut (16) is fixedly connected with a baffle (18), the inside of baffle (18) is provided with two installation grooves (19), and two installation grooves (19) are symmetrically arranged on the left and right sides of baffle (18), the inner surface of two installation grooves (19) is fixedly connected with a second positioning column (20), and the outer surface of second positioning column (20) is rotatably connected with a contact soft wheel (21).

2. The detection device for solar module production and processing according to claim 1, characterized in that: The number of embedded blocks (14) is four, four embedded blocks (14) are symmetrically arranged on the front and back of fixed plate (1), and four embedded blocks (14) are provided with two first positioning columns (13) and two sliding columns (15) on the top.

3. The detection device for solar module production and processing according to claim 1, characterized in that: The spring (17) is located between the embedded block (14) and the baffle (18), and is in contact with the side walls of the two, the outer surface of the spring (17) and the sliding column (15) is sleeved.

4. The apparatus for detecting a solar module manufacturing process according to claim 1, wherein: Two installation grooves (19) are arranged at the obtuse angle position of baffle (18), and the inside of contact soft wheel (21) and installation groove (19) is matched.

5. The apparatus for detecting a solar module manufacturing process according to claim 1, wherein: A detection bin (2) is arranged between two fixed plates (1), and the inner surface of detection bin (2) is fixedly connected with four illuminating lamps (12).

6. A detection device for solar module production processes as claimed in claim 5, characterized in that: An observation window (3) is arranged in the inside of detection bin (2), and the observation window (3) and the front surface of detection bin (2) are arranged in parallel.

7. The apparatus for detecting a solar module manufacturing process according to claim 1, wherein: The side wall of two fixed plates (1) is fixedly connected with two motors (5), the output end of two motors (5) is fixedly connected with a rotating column (6), and the rotating column (6) is located between two fixed plates (1), the outer surface of rotating column (6) is fixedly connected with a power roller (7), and the outer surface of power roller (7) is rollingly connected with a conveyor belt (8).

8. A detection device for solar module production processes as claimed in claim 7, characterized in that: Four fixed columns (9) and a controller (11) are arranged between two motors (5), four fixed columns (9) are fixedly connected with the side wall of two fixed plates (1), the outer surface of four fixed columns (9) is rotatably connected with a rolling roller (10), the outer surface of rolling roller (10) is rollingly connected with conveyor belt (8), and the lower surface of two fixed plates (1) is respectively fixedly connected with two supporting legs (4).

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