Integrated heat exchange unit

By introducing a water pump and fan system for cooling, as well as vibration damping components, into the integrated heat exchanger unit, the problems of decreased high-temperature performance of the control cabinet and equipment vibration were solved, thereby improving control accuracy and ensuring stable equipment operation.

CN223613713UActive Publication Date: 2025-11-28TIANJIN KEWEI ENERGY TECH CO LTD
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Patent Information

Application Number
CN202520213329.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-11-28
Estimated Expiration
2035-02-11

AI Technical Summary

Technical Problem

The control cabinet of the existing integrated heat exchanger unit is affected by high temperature environment, resulting in reduced control accuracy, possible failure and safety threats, and equipment vibration causes wear of parts.

Method used

A water pump and fan system is used to cool the control cabinet, and vibration energy is absorbed by shock-absorbing components to prevent collisions and wear of parts.

Benefits of technology

It ensures the stable operation of electronic components within the control cabinet, improves control accuracy, avoids malfunctions, ensures the stability of the heating or cooling system, and extends the service life of equipment parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of heat exchange unit equipment, and discloses an integrated heat exchange unit which comprises a base, the top of the base is fixedly connected with a unit body, the left side of the top of the base is fixedly connected with a control cabinet, and the rear side of the control cabinet is fixedly connected with a fixed box. First fans are fixedly connected to the upper side and the lower side of the interior of the fixing box, a water pump is fixedly connected to the rear side of the top of the base, a connecting pipe is fixedly connected to the input end of the water pump, a storage tank is fixedly connected to the front side of the connecting pipe, and a cooling pipe is fixedly connected to the rear side of the storage tank; and a plurality of heat dissipation holes are formed in the left side and the right side of the fixed box. According to the utility model, the cooling of the control cabinet is realized, then electronic components in the control cabinet can work at a proper temperature, the running speed of a chip is stable, and data processing errors are avoided, so that the control precision of the heat exchange unit is greatly improved, and parameters such as temperature and pressure can be accurately adjusted.
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Description

TECHNICAL FIELD

[0001] The utility model relates to heat exchanger unit equipment technical field especially relates to an integrated heat exchanger unit. BACKGROUND

[0002] Heat exchanger unit equipment is a kind of heat of primary network is passed to secondary network by heat exchanger to meet the demand of user to hot water or steam and other heat energy's complete equipment, in some industrial production process, a large amount of waste heat, such as steel, chemical industry, electric power etc.Industry.Integrated heat exchanger unit can recycle and utilize these waste heat, and passes through heat exchanger and is transferred to the process medium or domestic water needing heating, realizes the step-by-step utilization of energy, improves energy utilization efficiency.

[0003] The most core function of integrated heat exchanger unit is to realize the exchange of heat. It utilizes heat exchanger to transfer the heat of high-temperature medium (such as high-temperature hot water, steam, etc.) on the primary side to low-temperature medium (usually domestic water or circulating water in heating and refrigeration systems) on the secondary side, so that the temperature of the secondary side medium is increased to meet the user's demand for heat, domestic hot water, etc., and the temperature of the primary side medium is reduced to return, realizing efficient utilization and transmission of heat.

[0004] However, in the prior art, the control cabinet of part of integrated heat exchanger units is cooled, and the performance of electronic components and circuits in the control cabinet will be seriously affected in a high-temperature environment. For example, the running speed of the chip may slow down, and even data processing errors may occur, resulting in a decrease in the control accuracy of the heat exchanger unit, which cannot accurately adjust the temperature, pressure and other parameters, thereby affecting the stable operation of the entire heating or refrigeration system, and problems such as unstable heating temperature or poor refrigeration effect may occur. High temperature can cause the performance of electrical insulation materials in the control cabinet to decrease, which can easily cause short circuit failure. Once short circuit occurs, electric sparks may be generated, and even fire may be caused, which poses a serious threat to equipment and personnel safety. In addition, high temperature can also cause the shell of electrical components to deform and break, further increasing the safety risk. Therefore, an integrated heat exchanger unit is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides an integrated heat exchanger unit, which aims to improve the problem of cooling the control cabinet of the integrated heat exchanger unit in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] An integrated heat exchange unit, comprising a base, the top of the base is fixedly connected with a unit body, the top left side of the base is fixedly connected with a control cabinet, the rear side of the control cabinet is fixedly connected with a fixed box, the inside of the fixed box is fixedly connected with a fan one on the top and bottom, the top rear side of the base is fixedly connected with a water pump, the input end of the water pump is fixedly connected with a connecting pipe, the front side of the connecting pipe is fixedly connected with a storage tank, the rear side of the storage tank is fixedly connected with a cooling pipe, the left and right sides of the fixed box are provided with a plurality of heat dissipation holes, the outside of the base is slidably connected with a square box, the inside of the square box is fixedly connected with a damping assembly;

[0008] As a further description of the above technical solution:

[0009] The damping assembly comprises a fixed plate, the outside of the fixed plate is fixedly connected to the inner wall of the square box, the inside of the fixed plate is slidably connected with a plurality of fixed rods, the outside of the fixed rod is sleeved with a spring, and the top of the fixed plate is fixedly connected with a plurality of dampers;

[0010] As a further description of the above technical solution:

[0011] The front side of the control cabinet is fixedly connected with a display screen, and the front side of the control cabinet is fixedly connected with a plurality of buttons;

[0012] As a further description of the above technical solution:

[0013] The top of the fixed rod is fixedly connected to the bottom of the base, and the bottom of the fixed rod is fixedly connected with a limiting plate;

[0014] As a further description of the above technical solution:

[0015] The top of the limiting plate is in contact with the bottom of the fixed plate, and the top of the plurality of dampers is fixedly connected to the bottom of the base;

[0016] As a further description of the above technical solution:

[0017] The top of the spring is fixedly connected to the bottom of the base, and the bottom of the spring is fixedly connected to the top of the fixed plate;

[0018] As a further description of the above technical solution:

[0019] The other end of the cooling pipe is fixedly connected with the output end of the water pump, and the outside of the cooling pipe is fixedly connected in the fixed box;

[0020] As a further description of the above technical solution:

[0021] The bottom of the fixed box is fixedly connected to the top rear side of the base, and a fan two is fixedly connected to the right inner wall of the base.

[0022] The utility model has the advantages of the following:

[0023] 1、 the utility model discloses, start water pump, realize the water flow in the storage tank through connecting pipe into water pump, reach the water in water pump through cooling pipe into storage tank, so circulate back and forth, start fan two again, realize the heat dissipation of storage tank, make the heat of control cabinet through the heat dissipation hole after starting fan one, realize the cooling of control cabinet, then can make the electronic component in control cabinet work under the suitable temperature, and the chip operating speed is stable, avoids data processing error. This makes the control precision of heat exchange unit greatly improve, can accurately adjust temperature, pressure and other parameters, guarantees the whole heat supply or refrigeration system smooth operation, and user end heat supply temperature is constant, and the refrigeration effect is stable.

[0024] 2、 the utility model discloses, motive unit main body rear, realize the vibration of base movement that unit main body drives, through base drive fixed link to move, reach fixed link drive spring to move, realize the shock absorption of integrated heat exchange unit, then can avoid the mutual collision of internal parts of equipment, friction, like the heat exchange tube of heat exchanger, connecting piece etc. due to vibration, reduce abrasion, prolong the replacement period of these components. BRIEF DESCRIPTION OF DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic view of the integrated heat exchange unit proposed in the utility model;

[0026] Figure 2 It is a control cabinet structure schematic view of the integrated heat exchange unit proposed in the utility model;

[0027] Figure 3 It is a square box structure schematic view of the integrated heat exchange unit proposed in the utility model;

[0028] Figure 4 It is Figure 3 the enlarged view of A in the utility model.

[0029] LEGEND:

[0030] 1, base;2, unit main body;3, control cabinet;4, fixed box;5, fan one;6, water pump;7, connecting pipe;8, storage tank;9, cooling pipe;10, heat dissipation hole;11, fan two;12, square box;13, fixed plate;14, fixed link;15, spring;16, limit board;17, damper;18, display screen;19, button. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0032] With reference to Figures 1 to 3 The utility model provides an embodiment: a kind of integrated heat exchange unit, including pedestal 1, the stability of pedestal 1 directly influences the operation safety of whole equipment, can ensure that each component keeps relative position stable in the running process, avoid component damage due to shaking, provide solid foundation for equipment smooth operation, the top of pedestal 1 is fixedly connected with unit main body 2, unit main body 2 is the core part of realizing heat exchange, internal integration heat exchanger etc. Key components, can pass the heat of primary side high temperature medium to secondary side low temperature medium, meet user heating, refrigeration etc. Demand. Its operating state determines the heat exchange efficiency and the performance of whole system, is the key of the whole heat exchange unit to realize function, the top left side of pedestal 1 is fixedly connected with control cabinet 3, the rear side of control cabinet 3 is fixedly connected with fixed box 4, the inside upper and lower sides of fixed box 4 are fixedly connected with fan one 5, the top rear side of pedestal 1 is fixedly connected with water pump 6, the input end of water pump 6 is fixedly connected with connecting pipe 7, the front side of connecting pipe 7 is fixedly connected with storage tank 8, storage tank 8 is used to store cooling water, provides water source for water pump 6. Under the action of water pump 6, water in tank flows constantly, absorbs equipment heat, realizes cooling, the rear side of storage tank 8 is fixedly connected with cooling pipe 9, cooling pipe 9 one end connects water pump 6 output end, the other end connects storage tank 8, and external fixed in fixed box 4 inside. Under the impetus of water pump 6, water flow in pipe constantly, water in storage tank 8 is transported to fixed box 4, after absorbing control cabinet 3 heat, backflow to storage tank 8, realize the cooling of control cabinet 3, the left and right sides of fixed box 4 are all provided with multiple heat dissipation holes 10, the airflow generated by fan one 5, can pass the heat in control cabinet 3 through heat dissipation hole 10 and export, effectively reduce the temperature in control cabinet 3, ensure that electronic component works at suitable temperature, avoid failure due to high temperature, the outside of pedestal 1 is slidably connected with square box 12, the inside of square box 12 is fixedly connected with damping component;

[0033] With reference to Figure 3 And Figure 4The damping assembly comprises a fixed plate 13, the outer part of which is fixedly connected to the inner wall of the square box 12, the inner part of the fixed plate 13 is slidably connected with a plurality of fixed rods 14, the outer part of the fixed rod 14 is sleeved with a spring 15, the spring 15 is sleeved on the outer part of the fixed rod 14, the top is fixed on the bottom of the base 1, and the bottom is fixed on the top of the fixed plate 13. When the equipment vibrates, the fixed rod 14 expands and contracts with the movement of the fixed rod 14, absorbs the vibration energy of the equipment by using the elastic deformation, reduces the vibration amplitude of the equipment, reduces the damage to the internal parts of the equipment due to vibration, and the top of the fixed plate 13 is fixedly connected with a plurality of dampers 17.

[0034] With reference to Figures 2 to 4 The front side of the control cabinet 3 is fixedly connected with a display screen 18, and the front side of the control cabinet 3 is fixedly connected with a plurality of buttons 19. The control cabinet 3 is the control center of the entire unit, and the display screen 18 can display the equipment operation parameters in real time, such as temperature, pressure, flow and the like, so that the operator can intuitively understand the equipment state. A plurality of buttons 19 are used for controlling the start, stop, parameter adjustment and the like of the equipment, and through the operation of the buttons 19, accurate control of the unit operation is realized, the equipment is stably operated according to the set requirements, the top of the fixed rod 14 is fixedly connected to the bottom of the base 1, the bottom of the fixed rod 14 is fixedly connected to the limiting plate 16, the limiting plate 16 is fixed to the bottom of the fixed rod 14, and the top is in contact with the bottom of the fixed plate 13. Its role is to limit the movement range of the fixed rod 14, prevent the fixed rod 14 from moving excessively to cause the spring 15 to be damaged or the damping assembly to be invalid, and ensure the stable operation of the damping system. The top of the limiting plate 16 is in contact with the bottom of the fixed plate 13, the top of the plurality of dampers 17 is fixedly connected to the bottom of the base 1, the top of the spring 15 is fixedly connected to the bottom of the base 1, the bottom of the spring 15 is fixedly connected to the top of the fixed plate 13, the other end of the cooling pipe 9 is fixedly connected with the output end of the water pump 6, the outer part of the cooling pipe 9 is fixedly connected to the inner part of the fixed box 4, the bottom of the fixed box 4 is fixedly connected to the top of the base 1 on the rear side, and the right side inner wall of the base 1 is fixedly connected with a fan 11.

[0035] Working principle: after starting the water pump 6, the water in the storage tank 8 flows into the water pump 6 through the connecting pipe 7, the water in the water pump 6 flows into the storage tank 8 through the cooling pipe 9, and after such circulation, the fan 11 is started to realize heat dissipation of the storage tank 8. After starting the fan 5, the heat of the control cabinet 3 is discharged through the heat dissipation hole 10, the control cabinet 3 is cooled, and then the electronic components in the control cabinet 3 can work at a suitable temperature, the chip runs stably, and data processing errors are avoided. This makes the control precision of the heat exchange unit greatly improved, can accurately adjust the temperature, pressure and other parameters, ensures the stable operation of the whole heating or refrigeration system, the user end heating temperature is constant, and the refrigeration effect is stable.

[0036] When the unit body 2 is started, the unit body 2 drives the base 1 to vibrate, the base 1 drives the fixed rod 14 to move, the fixed rod 14 drives the spring 15 to move, under the action of the fixed plate 13, the spring 15 is moved, under the action of the damper 17, the shock absorption of the integrated heat exchange unit is realized, and then the mutual collision and friction of the internal parts of the equipment caused by vibration can be avoided, such as the heat exchange pipes and connecting pieces of the heat exchanger, the wear is reduced, and the replacement period of the parts is prolonged.

[0037] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the scope of the present application.

Claims

1. An integrated heat exchanger unit comprising a base (1), characterized in that: The top of the base (1) is fixedly connected with a machine group body (2), the top left side of the base (1) is fixedly connected with a control cabinet (3), the rear side of the control cabinet (3) is fixedly connected with a fixed box (4), the inside of the fixed box (4) is fixedly connected with a fan one (5) on the top and the bottom, the top rear side of the base (1) is fixedly connected with a water pump (6), the input end of the water pump (6) is fixedly connected with a connecting pipe (7), the front side of the connecting pipe (7) is fixedly connected with a storage tank (8), the rear side of the storage tank (8) is fixedly connected with a cooling pipe (9), the left and right sides of the fixed box (4) are provided with a plurality of heat dissipation holes (10), the outside of the base (1) is slidably connected with a square box (12), and the inside of the square box (12) is fixedly connected with a damping assembly.

2. The integrated heat exchanger unit of claim 1, wherein: The damping assembly comprises a fixed plate (13), the outside of the fixed plate (13) is fixedly connected to the inner wall of the square box (12), the inside of the fixed plate (13) is slidably connected with a plurality of fixed rods (14), the outside of the fixed rod (14) is sleeved with a spring (15), and the top of the fixed plate (13) is fixedly connected with a plurality of dampers (17).

3. The integrated heat exchanger unit of claim 1, wherein: The front side of the control cabinet (3) is fixedly connected with a display screen (18), and the front side of the control cabinet (3) is fixedly connected with a plurality of buttons (19).

4. The integrated heat exchanger unit of claim 2, wherein: The top of the fixed rod (14) is fixedly connected to the bottom of the base (1), and the bottom of the fixed rod (14) is fixedly connected with a limiting plate (16).

5. The integrated heat exchanger unit of claim 4, wherein: The top of the limiting plate (16) is in contact with the bottom of the fixed plate (13), and the top of the plurality of dampers (17) is fixedly connected to the bottom of the base (1).

6. The integrated heat exchanger unit of claim 2, wherein: The top of the spring (15) is fixedly connected to the bottom of the base (1), and the bottom of the spring (15) is fixedly connected to the top of the fixed plate (13).

7. The integrated heat exchanger unit of claim 1, wherein: The other end of the cooling pipe (9) is fixedly connected with the output end of the water pump (6), and the outside of the cooling pipe (9) is fixedly connected in the fixed box (4).

8. The integrated heat exchanger unit of claim 1, wherein: The bottom of the fixed box (4) is fixedly connected to the top rear side of the base (1), and the right side inner wall of the base (1) is fixedly connected with a fan two (11).