Dust removal device
By introducing a swing tube and a jet cleaning mechanism into the dust removal device, the problem of insufficient local dust collection caused by a fixed air inlet is solved, achieving a more efficient and uniform dust removal effect.
Patent Information
- Application Number
- CN202423096962.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-16
AI Technical Summary
The existing dust removal equipment has a fixed air inlet, which results in insufficient dust collection in some areas and fails to effectively cover the entire processing area, thus affecting the dust removal effect.
A dust removal device was designed, comprising a filter bag, a fan, a cleaning mechanism, and a swing tube. The filter bag is efficiently cleaned by blowing air through an air compressor in conjunction with an electromagnetic pulse valve. The reciprocating swing of the swing tube allows the air inlet to cover a wider area, ensuring uniform dust collection.
It improves dust removal efficiency, avoids insufficient local dust collection, achieves a more uniform dust collection effect, and ensures effective dust intake and filtration efficiency.
Smart Images

Figure CN223615581U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of coal processing technology, specifically to a dust removal device. Background Technology
[0002] Coal processing generates a large amount of fine coal dust, which contains harmful components. Long-term exposure to coal dust can harm workers' health. Furthermore, coal dust pollution leads to a dirty and messy production environment and equipment malfunctions, affecting normal production. If the coal dust concentration is too high, it may affect the operating efficiency of machinery and even lead to shutdown for inspection. Therefore, dust removal is necessary during processing. Existing dust removal equipment often has fixed air inlets, which have limited coverage areas and suffer from insufficient local dust collection. Utility Model Content
[0003] The purpose of this invention is to provide a dust removal device to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device, comprising:
[0005] Dust collection box with internal filter bags;
[0006] A fan is placed on one side of the dust collection box to create negative pressure inside the dust collection box;
[0007] A cleaning mechanism is located outside the dust collection box, and the cleaning mechanism has a blow pipe for cleaning the filter bags;
[0008] A fixed tube is placed outside the dust collector box. A swing tube is rotatably connected to the end of the fixed tube. A reciprocating drive is provided at one end of the swing tube to drive the swing tube to swing back and forth.
[0009] Preferably, the input end of the fan is fixedly connected to an exhaust pipe, one end of which is connected to the dust collection box and located above the filter bag.
[0010] Preferably, the fixing pipe is located on the side away from the fan and below the filter bag.
[0011] Preferably, the cleaning mechanism further includes an air compressor, the air outlet of which is connected to each blowpipe via an electromagnetic pulse valve.
[0012] Preferably, the swing tube has an L-shaped structure, with an air inlet on one side of the top of the swing tube and a limiting circular box fixed to one end of the bottom of the swing tube.
[0013] Preferably, a fixing plate is fixedly connected to one end of the fixing tube, the fixing plate is rotatably installed inside the limiting round box, and a spur gear is fixedly connected to the outside of the limiting round box.
[0014] Preferably, a limiting rod is fixedly connected to one side of the dust collector, and a drive rack that meshes with a spur gear is slidably connected to the outer side of the limiting rod. A reciprocating screw is threadedly connected to the middle of the drive rack, and a worm gear reducer is connected to one end of the reciprocating screw. The worm gear reducer is fixedly connected to the dust collector, and a motor is fixedly connected to the input end of the worm gear reducer.
[0015] Compared with existing technologies, the advantages of this utility model are as follows: The combination of an air compressor and an electromagnetic pulse valve enables efficient jet cleaning of the filter bags; the high-pressure airflow can quickly remove dust from the surface of the filter bags, maintaining their permeability and thus improving dust removal efficiency; the reciprocating swing of the swing tube allows the air inlet to cover a wider area, avoiding the problem of insufficient local dust collection; it ensures that dust from multiple corners can be effectively sucked in, achieving a more uniform dust collection effect; the exhaust pipe is located above the filter bags, and the fixed pipe is located below the filter bags, forming an effective airflow path; this arrangement ensures that air enters the dust collection box from below the filter bags, is filtered by the filter bags, and is discharged, improving filtration efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the spur gear structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the air compressor of this utility model;
[0019] Figure 4 This is a schematic diagram of the distribution structure of the filter bag of this utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the limiting circular box of this utility model.
[0021] In the diagram: 1. Dust collector; 2. Fan; 3. Exhaust duct; 4. Air compressor; 5. Swing pipe; 6. Air inlet; 7. Pulse jet pipe; 8. Filter bag; 9. Limiting round box; 10. Fixing pipe; 11. Fixing disc; 12. Spur gear; 13. Worm gear reducer; 14. Motor; 15. Reciprocating screw; 16. Limiting rod; 17. Drive rack. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: a dust removal device, comprising: a dust removal box 1 with multiple filter bags 8 inside; a fan 2 fixedly connected to one side of the dust removal box 1 to create a negative pressure inside the dust removal box 1; a cleaning mechanism placed outside the dust removal box 1, the cleaning mechanism having a blowpipe 7 for cleaning the filter bags 8, the air outlet of the blowpipe 7 corresponding one-to-one with the filter bags 8; a fixed pipe 10 fixedly connected to the outside of the dust removal box 1, the end of the fixed pipe 10 being rotatably connected to a swing pipe 5, one end of the swing pipe 5 being provided with a reciprocating drive part for driving the swing pipe 5 to swing back and forth.
[0024] It should be noted that the dust collector of this utility model has multiple filter bags 8 inside for filtering dust or pollutants in the air; the fan is fixed to one side of the dust collector to create negative pressure, drawing air out of the dust collector and causing dust to accumulate on the filter bags; the cleaning mechanism is located on the outside of the dust collector and is mainly used to clean the filter bags; the air outlet of the blowpipe corresponds one-to-one with the filter bag 8 to blow air into the filter bag and remove the dust accumulated on the surface of the filter bag; the fixing pipe is fixed to the outside of the dust collector to support and stabilize the reciprocating drive unit; one end of the swing pipe rotates with the fixing pipe 10. One end is connected to the moving part, and the other end is connected to the reciprocating drive unit. Through the action of the reciprocating drive unit, the swing tube can swing back and forth. Through the reciprocating motion of the swing tube, the swing tube drives the air inlet to swing left and right, so that the position of the air inlet changes continuously, avoiding the airflow from concentrating in a fixed position. This can effectively avoid the phenomenon of excessive local dust accumulation or blockage caused by the air inlet being in a fixed position for a long time. The continuous swing of the air inlet can ensure that more air flows into different areas of the dust collector, which helps to improve the uniformity of airflow and dust distribution.
[0025] Please see Figure 1 , 2 As shown in Figures 3 and 4, the input end of the fan 2 is fixedly connected to the exhaust pipe 3. One end of the exhaust pipe 3 is connected to the dust collection box 1 and is located above the filter bag 8. The fixed pipe 10 is located on the side away from the fan 2 and below the filter bag 8.
[0026] It should be noted that the input end of the fan 2 of this utility model is connected to the exhaust pipe 3, and the other end of the exhaust pipe is connected to the top of the dust collection box 1. The fixed pipe 10 is located on the side away from the fan 2 and below the filter bag 8. It is used to introduce the airflow into the dust collection box from below, forming an effective airflow path, ensuring that the air enters the dust collection box from below the filter bag and is then filtered by the filter bag 8. The airflow enters the filter bag 8 from below, and after being filtered by the filter bag, the clean airflow is discharged from the dust collection box and finally guided to the fan 2 through the exhaust pipe 3. The fan 2 then discharges the filtered air out of the system.
[0027] Please see Figure 2 , 3 As shown, the cleaning mechanism also includes an air compressor 4, the air outlet of which is connected to each blowpipe 7 via an electromagnetic pulse valve.
[0028] It should be noted that the air compressor 4 of this utility model provides high-pressure airflow through compressed air to enable effective jet cleaning of the filter bags. The air compressor's outlet sends compressed air into an electromagnetic pulse valve; the outlet of the air compressor 4 is connected to each jet pipe 7 via the electromagnetic pulse valve. The electromagnetic pulse valve's function is to open and close the airflow periodically or as needed according to the control system's instructions to generate pulse jet cleaning. Upon receiving a control signal, the electromagnetic pulse valve opens instantaneously, rapidly blowing high-pressure air from the air compressor 4 into the jet pipes 7 through the pipes. The outlets of the jet pipes 7 correspond one-to-one with the filter bags 8. When compressed air is ejected through the jet pipes, it generates a strong airflow impact, quickly removing dust accumulated on the filter bag surface. Each jet pipe 7 has multiple outlets and corresponds one-to-one with the filter bags 8. These air outlets can be directly aimed at the surface of the filter bag. When the electromagnetic pulse valve is opened, compressed air will be sprayed out from these nozzles, thereby impacting and cleaning the accumulated dust. Each pulse jet will clean the filter bag, blowing off the dust attached to the surface of the filter bag, making it easy to collect and clean from the bottom of the dust collection box 1.
[0029] Please see Figure 1 , 2 As shown in Figures 4 and 5, the swing tube 5 has an L-shaped structure. An air inlet 6 is provided on one side of the top of the swing tube 5. A limiting round box 9 is fixedly connected to one end of the bottom of the swing tube 5. A fixing plate 11 is fixedly connected to one end of the fixed tube 10. The fixing plate 11 is rotatably installed in the limiting round box 9. A spur gear 12 is fixedly connected to the outside of the limiting round box 9. A limiting rod 16 is fixedly connected to one side of the dust collector 1. A drive rack 17 that meshes with the spur gear 12 is slidably connected to the outside of the limiting rod 16. A reciprocating screw 15 is threadedly connected to the middle of the drive rack 17. A worm gear reducer 13 is connected to one end of the reciprocating screw 15. The worm gear reducer 13 is fixedly connected to the dust collector 1. A motor 14 is fixedly connected to the input end of the worm gear reducer 13.
[0030] It should be noted that the L-shaped structure of the swing tube 5 of this utility model allows it to effectively cover different parts of the filter bag during operation, thus achieving more comprehensive cleaning. The limiting round box 9 is located at the bottom of the swing tube 5, which restricts the movement of the swing tube. The limiting round box 9 ensures that the swing tube 5 can rotate within a preset space without falling off or separating. The fixing plate 11 is fixed to one end of the fixing tube 10 to support and stabilize the entire swing tube system. A spur gear 12 is fixedly connected to the outside of the limiting round box 9. The spur gear 12 meshes with the drive rack 17 to achieve the reciprocating rotation of the spur gear 12. The outside of the drive rack 17 is slidably connected to the limiting rod 16 and meshes with the spur gear 12, driving the drive rack to reciprocate left and right through gear transmission. Driven by the motor and worm gear reducer 13, the reciprocating screw 15 drives the drive rack 17 to slide back and forth on the outside of the limit rod 16. The drive rack 17 drives the spur gear 12 to rotate back and forth. This causes the limit box 9 and the swing tube 5 connected by the spur gear 12 to swing back and forth. By swinging left and right, the air inlet can cover a wider area, ensuring that dust in every corner can be effectively sucked up, thus avoiding the problem of insufficient local dust suction. Fixed-position dust suction may lead to uneven dust suction, with some areas being over-sucked while other areas are under-sucked. The left and right swinging design helps to achieve a more uniform dust suction effect.
[0031] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0032] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.
[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal device, characterized in that: include: A dust collector (1) with filter bags (8) inside; Fan (2), the fan (2) is placed on one side of the dust collection box (1) to create negative pressure inside the dust collection box (1); A cleaning mechanism is located outside the dust collection box (1) and has a blow pipe (7) for cleaning the filter bag (8). A fixed tube (10) is placed on the outside of the dust collector (1). The end of the fixed tube (10) is rotatably connected to a swing tube (5). One end of the swing tube (5) is provided with a reciprocating drive unit for driving the swing tube (5) to swing back and forth.
2. The dust removal device according to claim 1, characterized in that: The input end of the fan (2) is fixedly connected to an exhaust pipe (3), one end of which is connected to the dust collection box (1) and located above the filter bag (8).
3. The dust removal device according to claim 1, characterized in that: The fixed tube (10) is located on the side away from the fan (2) and below the filter bag (8).
4. A dust removal device according to claim 1, characterized in that: The cleaning mechanism also includes an air compressor (4), the air outlet of which is connected to each blow pipe (7) via an electromagnetic pulse valve.
5. A dust removal device according to claim 1, characterized in that: The swing tube (5) has an L-shaped structure. An air inlet (6) is provided on one side of the top of the swing tube (5), and a limiting round box (9) is fixed to one end of the bottom of the swing tube (5).
6. A dust removal device according to claim 5, characterized in that: One end of the fixed tube (10) is fixedly connected to a fixed disk (11), which is rotatably installed inside the limiting round box (9). A spur gear (12) is fixedly connected to the outside of the limiting round box (9).
7. A dust removal device according to claim 6, characterized in that: A limiting rod (16) is fixedly connected to one side of the dust collector (1). A drive rack (17) that meshes with a spur gear (12) is slidably connected to the outer side of the limiting rod (16). A reciprocating screw (15) is threadedly connected to the middle of the drive rack (17). A worm gear reducer (13) is connected to one end of the reciprocating screw (15). The worm gear reducer (13) is fixedly connected to the dust collector (1). A motor (14) is fixedly connected to the input end of the worm gear reducer (13).