Stirring device for surfactant processing

By using curved and straight pipes with atomizing nozzles in the mixing device, combined with a water pump and motor-driven stirring blades, the problems of insufficient mixing and untimely replenishment of agents in surfactant processing are solved, thereby improving the mixing effect and work efficiency.

CN223615783UActive Publication Date: 2025-12-02ZHANGJIAGANG GREAT CHEM
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Patent Information

Application Number
CN202422714190.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-12-02
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing surfactant processing and stirring devices suffer from problems such as insufficient mixing of chemical agents and difficulty in timely replenishment, which affect the effectiveness of use.

Method used

The system employs a combination of curved and straight pipes with atomizing nozzles, along with a water pump and motor-driven stirring blades, to achieve initial mixing and timely replenishment of chemical agents. The system also enables rapid addition of chemical agents through a feeding funnel and feeding pipe.

Benefits of technology

This improved the mixing degree of chemical agents, reduced the workload of the stirring blades, ensured the effectiveness of surfactants, and enabled timely replenishment of agents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of stirring devices, in particular to a stirring device for surfactant processing, which comprises a shell, a water pump, a straight pipe, a barrier plate and stirring fan blades, the straight pipe is fixedly connected to the inner side of the shell, bent pipes are fixedly connected to the inner side of the shell, the straight pipe is arranged between the bent pipes, and the barrier plate is arranged between the straight pipe and the bent pipes. A second atomizing nozzle is fixedly connected to the inner side of the straight pipe, a straight pipe mounting block is fixedly connected to one end of the straight pipe, and a blocking plate is fixedly connected to one side of the straight pipe mounting block. The chemical agents can be preliminarily mixed in the process of being added into the stirring box, the mixing degree of the agents is improved, the working intensity of follow-up stirring fan blades is relieved, the use effect of the surfactant is guaranteed, and by arranging a feeding hopper and a feeding pipeline, workers can supplement missing chemical agents in time.
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Description

Technical Field

[0001] This utility model relates to the technical field of stirring devices, specifically a stirring device for surfactant processing. Background Technology

[0002] Surfactants, also known as interfacial surfactants, are compounds that can significantly reduce the surface tension or interfacial tension between two liquids, between liquid and gas, or between liquid and solid. In the production process of surfactants, stirring devices are needed to mix them in order to achieve the best effect.

[0003] Existing surfactant processing stirring devices typically inject chemical agents into a mixing tank and use stirring blades for stirring. This stirring method is prone to problems such as insufficient mixing of chemical agents, which greatly affects the subsequent use effect. At the same time, existing surfactant processing stirring devices have the problem of difficulty in timely replenishment after a certain chemical raw material has been injected. Therefore, a new surfactant processing stirring device is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a stirring device for surfactant processing to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A stirring device for surfactant processing includes a shell, a water pump, a straight pipe, a baffle plate, and stirring blades. A straight pipe is fixedly connected to the inner side of the shell, a curved pipe is fixedly connected to the inner side of the shell, a straight pipe is arranged between the curved pipes, a second atomizing nozzle is fixedly connected to the inner side of the straight pipe, a straight pipe mounting block is fixedly connected to one end of the straight pipe, a baffle plate is fixedly connected to one side of the straight pipe mounting block, the baffle plate is fixedly connected to the inner side of the shell, a first atomizing nozzle is fixedly connected to the inner side of the curved pipe, a curved pipe mounting block is fixedly connected to one end of the curved pipe, and the curved pipe mounting block is fixedly connected to the inner side of the shell.

[0007] Preferably, a motor is fixedly connected to the inner side of the housing, a protective shell is fixedly connected to the outer side of the motor output shaft, and a stirring fan blade is fixedly connected to the outer side of the protective shell.

[0008] Preferably, a reagent box is fixedly connected to one side of the shell, a feed pipe is fixedly connected to one side of the reagent box, a feed funnel is provided at the top of the feed pipe, and a discharge pipe is fixedly connected to the inside of the shell.

[0009] Preferably, an inlet pipe is fixedly connected to the inside of the reagent box, a water pump is fixedly connected to the top of the inlet pipe, an outlet pipe is fixedly connected to the output end of the water pump, and a reducer is fixedly connected to one end of the outlet pipe.

[0010] Preferably, a reducing pipe is fixedly connected to one end of the straight pipe, and a reducing pipe is fixedly connected to one end of the bent pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] In this invention, by setting up curved pipes and straight pipes and using them in conjunction with atomizing nozzles, the chemical agents can be initially mixed during the process of being added to the mixing tank, which improves the degree of mixing between the agents, reduces the workload of the subsequent stirring blades, and ensures the effectiveness of the surfactant. By setting up a feeding funnel and feeding pipe, the staff can replenish the missing chemical agents in a timely manner. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This utility model Figure 1 A schematic diagram of the structure at point A;

[0015] Figure 3 This is a top view of the overall structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the stirring fan blade structure of this utility model.

[0017] In the diagram: 1. Shell; 2. Reagent box; 3. Feed pipe; 4. Feed funnel; 5. Water inlet pipe; 6. Water pump; 7. Water outlet pipe; 8. Discharge pipe; 9. Reducer; 10. Straight pipe; 11. Bend; 12. First atomizing nozzle; 13. Second atomizing nozzle; 14. Baffle plate; 15. Bend mounting block; 16. Straight pipe mounting block; 17. Motor; 18. Protective shell; 19. Stirring blade. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours of each component itself.

[0020] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.

[0021] Please see Figure 1-4 This utility model provides a technical solution:

[0022] A stirring device for surfactant processing includes a housing 1, a water pump 6, a straight pipe 10, a baffle plate 14, and stirring blades 19. The straight pipe 10 is fixedly connected to the inside of the housing 1, and the bent pipe 11 is fixedly connected to the inside of the housing 1. The straight pipe 10 is arranged between the bent pipes 11. The second atomizing nozzle 13 is fixedly connected to the inside of the straight pipe 10. The straight pipe mounting block 16 is fixedly connected to one end of the straight pipe 10. The baffle plate 14 is fixedly connected to one side of the straight pipe mounting block 16 and is fixedly connected to the inside of the housing 1. The first atomizing nozzle 12 is fixedly connected to the inside of the bent pipe 11, and the bent pipe mounting block 15 is fixedly connected to one end of the bent pipe 11 and is fixedly connected to the inside of the housing 1.

[0023] A motor 17 is fixedly connected to the inside of the housing 1. A protective shell 18 is fixedly connected to the outside of the output shaft of the motor 17. A stirring fan blade 19 is fixedly connected to the outside of the protective shell 18, allowing the reagent to be mixed a second time for a higher degree of mixing. A reagent tank 2 is fixedly connected to one side of the housing 1. A feed pipe 3 is fixedly connected to one side of the reagent tank 2. A feed funnel 4 is installed at the top of the feed pipe 3. A discharge pipe 8 is fixedly connected to the inside of the housing 1, allowing the mixed reagent to be discharged and collected in a timely manner. A water inlet pipe 5 is fixedly connected to the inside of the reagent tank 2. A water pump 6 is fixedly connected to the top of the water inlet pipe 5. A water outlet pipe 7 is fixedly connected to the output end of the water pump 6. A reducer pipe 9 is fixedly connected to one end of the water outlet pipe 7, allowing the speed at which the reagent enters the housing 1 to be controlled by the water pump 6. A reducer pipe 9 is fixedly connected to one end of a straight pipe 10 and a reducer pipe 9 is fixedly connected to one end of a bent pipe 11, accelerating the flow rate of the reagent and enabling faster atomization.

[0024] Workflow: The power required for this utility model is provided by an external power source. When stirring the surfactant, first place the feed funnel 4 at one end of the feed pipe 3, and then add the main solvent to the reagent tank 2 near the bent tube 11 through the feed funnel 4 and feed pipe 3. Add the auxiliary reagent to the reagent tank 2 on the other side in the same manner. After both reagents are added, start the water pump 6 to draw the two reagents from the reagent tank 2 into the water inlet pipe 5. Under the pressure of the water pump 6, they enter the water outlet pipe 7 and move upward. The main solvent will be accelerated through the reducer 9 and then enter the bent tube 11, and then be sprayed out from the first atomizing nozzle 12. One end of the bent tube 11 is fixed to the bent tube mounting block 1 in the middle section of the shell 1. 5. The bent tube mounting block 15 assists in installing the bent tube 11 in the housing 1, and also reduces the vibration caused by the main solvent entering the bent tube 11. Similarly, the auxiliary reagent will be sprayed out from the second atomizing nozzle 13 after entering the straight tube 10. The straight tube mounting block 16 reduces the vibration caused by the auxiliary reagent entering the straight tube 10. The sprayed main solvent and auxiliary reagent will fall after being mixed in an atomized state. The baffle plate 14 prevents the two reagents from remaining in the housing 1. The motor 17 is started at the same time as the water pump 6 is started. The output shaft of the motor 17 will rotate the stirring blade 19 through the protective shell 18. The mixed reagent will be mixed a second time by the stirring blade 19 to make the mixing more thorough. Finally, it will be discharged and collected from the discharge pipe 8.

[0025] Contents not described in detail in this specification are existing technologies known to those skilled in the art. Standard parts used in this invention can all be purchased commercially, and irregularly shaped parts can be custom-made according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are already mature technologies. The machinery, parts, and equipment all use conventional models from the prior art, and the circuit connections also employ conventional connection methods from the prior art, which will not be detailed here.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A stirring device for surfactant processing, comprising a housing (1), a water pump (6), a straight pipe (10), a baffle plate (14), and stirring blades (19), characterized in that: A straight pipe (10) is fixedly connected to the inside of the housing (1), a bent pipe (11) is fixedly connected to the inside of the housing (1), a straight pipe (10) is arranged between the bent pipes (11), a second atomizing nozzle (13) is fixedly connected to the inside of the straight pipe (10), a straight pipe mounting block (16) is fixedly connected to one end of the straight pipe (10), a baffle plate (14) is fixedly connected to one side of the straight pipe mounting block (16), the baffle plate (14) is fixedly connected to the inside of the housing (1), a first atomizing nozzle (12) is fixedly connected to the inside of the bent pipe (11), a bent pipe mounting block (15) is fixedly connected to one end of the bent pipe (11), and the bent pipe mounting block (15) is fixedly connected to the inside of the housing (1).

2. The stirring device for surfactant processing according to claim 1, characterized in that: A motor (17) is fixedly connected to the inner side of the housing (1), a protective shell (18) is fixedly connected to the outer side of the output shaft of the motor (17), and a stirring fan blade (19) is fixedly connected to the outer side of the protective shell (18).

3. The stirring device for surfactant processing according to claim 1, characterized in that: A reagent box (2) is fixedly connected to one side of the housing (1), and a feed pipe (3) is fixedly connected to one side of the reagent box (2). A feed funnel (4) is provided at the top of the feed pipe (3), and a discharge pipe (8) is fixedly connected to the inside of the housing (1).

4. The stirring device for surfactant processing according to claim 3, characterized in that: The reagent box (2) is fixedly connected to an inlet pipe (5), and a water pump (6) is fixedly connected to the top of the inlet pipe (5). The output end of the water pump (6) is fixedly connected to an outlet pipe (7), and a reducer pipe (9) is fixedly connected to one end of the outlet pipe (7).

5. The stirring device for surfactant processing according to claim 1, characterized in that: One end of the straight pipe (10) is fixedly connected to a reducing pipe (9), and one end of the bent pipe (11) is fixedly connected to a reducing pipe (9).