Automatic toner batching device

By combining a support plate, a detachable storage tank, a servo motor, and an electric control valve, the problems of cumbersome operation and low precision in color powder preparation are solved, realizing an automated and precise color powder preparation process.

CN223615821UActive Publication Date: 2025-12-02HUIZHOU SHISHI PIGMENT PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202423051235.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-02
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing technologies, the preparation of color powder is cumbersome, it is difficult to accurately control the ratio, and manual operation is prone to errors, resulting in inconvenience in processing.

Method used

It adopts a support plate and detachable storage tank design, combined with servo motor and electric control valve to realize automated material dispensing control, and is equipped with guide sleeve and vibration generator to prevent blockage and ensure accurate material feeding.

Benefits of technology

It achieves automated and precise control of color powder batching, improves the ease of operation and batching accuracy, and avoids the cumbersome manual operation and material blockage problems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic toner batching device, which relates to the technical field of batching devices and comprises a supporting plate, a plurality of detachable storage barrels are fixed in the supporting plate, a supporting frame is arranged at the bottom of the supporting plate, and a mounting plate is fixed in the middle of the side, far away from the supporting plate, of the supporting frame. A servo motor is arranged at the position, from the lower portion of the circle center of the supporting plate to the bottom of the supporting frame, of the supporting frame, the output end of the servo motor rotationally penetrates through the supporting frame, and the end, penetrating to the top of the supporting frame, of the servo motor is fixed to the bottom face of the supporting plate. And then the electric control valve is used for accurately controlling the discharging amount, automatic batching is achieved, the problem that in the existing toner processing process, batching adding operation is inconvenient is solved, the operation convenience of toner processing batching is improved, the automation degree is improved, and the accuracy can be effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of batching device technology, and in particular to an automatic batching device for color powder. Background Technology

[0002] Pigment is a colored powder substance, usually made of inorganic compounds such as minerals or metal oxides. It has high stability, durability and low allergenicity. In industry, pigments are used for coloring plastics and building materials. In cosmetics, pigments are used to manufacture various color cosmetic products, providing a wide range of color choices. Pigment processing requires mixing various raw materials in the same proportion.

[0003] However, in the existing technology, when adding ingredients, the operator needs to add a specified amount of raw materials into the mixing equipment, which is not only labor-intensive but also very cumbersome and prone to errors. In addition, when adding ingredients, it is inconvenient to add the specified amount according to the ratio, and the amount needs to be weighed first when tilting to control the amount. Utility Model Content

[0004] The purpose of this invention is to solve the problem of inconvenient operation in the addition of color powder during processing in the prior art, and to propose an automatic color powder dispensing device.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: it includes a support plate, inside which are fixed a plurality of detachable storage bins; a support frame is provided at the bottom of the support plate; an mounting plate is fixed at the center of the support frame away from the support plate; a servo motor is provided at the bottom of the support frame below the center of the support plate; the output end of the servo motor rotates through the support frame; one end of the servo motor that passes through to the top of the support frame is fixed to the bottom surface of the support plate; a discharge port is fixedly provided through the bottom of each storage bin; and an electric control valve is provided on each discharge port.

[0006] Preferably, a reinforcing link is rotatably connected to the center of the top surface of the support plate via a bearing, the top surface of the reinforcing link is fixed to the top and bottom surface of the support frame, and the support frame is configured as a G-type that cooperates with the support plate.

[0007] Preferably, the support plate has several fixing grooves at equal intervals along its edge that cooperate with the discharge port. Each fixing groove has a fixing plate fixed to the discharge port on its top surface, and each fixing plate is fixed to the support plate by bolts.

[0008] Preferably, each of the storage bins is threaded with a sealing cap on its top surface, each sealing cap has a handle fixed in the middle of its top surface, and each sealing cap has a limit ring plate fixed on the outer surface of the storage bin at its bottom.

[0009] Preferably, a guide sleeve is provided below the discharge port, and a fixing rod is fixed to the side of the guide sleeve. The end of the fixing rod away from the guide sleeve is fixed to the side wall of the support frame by bolts.

[0010] Preferably, the guide sleeve is funnel-shaped, the diameter of the top of the guide sleeve is larger than the diameter of the discharge port, and the top surface of the guide sleeve slides against the bottom surface of the discharge port.

[0011] Preferably, a vibration generator is provided on the top side of the guide sleeve, and a transmission rod is provided at the output end of the vibration generator. The end of the transmission rod away from the vibration generator slides against the side wall of the discharge port, and the transmission rod is configured to be arc-shaped to cooperate with the outer surface of the discharge port.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, the rotary dispensing structure allows for the addition of the required raw materials according to the dispensing needs during use. The amount of material dispensed is then precisely controlled by an electric control valve, achieving automatic dispensing. This solves the problem of inconvenient material addition during the processing of existing color powders, improves the convenience of operation during the dispensing of color powders, increases the degree of automation, and can effectively improve accuracy.

[0014] 2. In this utility model, the detachable storage tank can be disassembled and cleaned separately after each batching, or a batching tank for a specific raw material can be designated, which improves the practicality of the batching device. In addition, the vibration guide structure at the bottom can prevent material blockage during batching and facilitate quick and accurate material discharge. Attached Figure Description

[0015] Figure 1 This utility model provides a front view schematic diagram of an automatic color powder dispensing device;

[0016] Figure 2 A bottom view of the structure of an automatic color powder dispensing device is provided for this utility model;

[0017] Figure 3 This utility model provides a structural schematic diagram of the support plate in an automatic color powder dispensing device;

[0018] Figure 4 This utility model provides a structural diagram of the storage tank in an automatic color powder dispensing device.

[0019] Legend: 1. Support plate; 2. Support frame; 3. Mounting plate; 4. Servo motor; 5. Storage hopper; 6. Discharge port; 7. Electric control valve; 8. Fixing plate; 9. Sealing cover; 10. Limiting ring plate; 11. Fixing groove; 12. Reinforcing connecting rod; 13. Guide sleeve; 14. Vibration generator; 15. Transmission rod; 16. Fixing rod. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1

[0023] like Figure 1-4 As shown, this utility model provides an automatic color powder dispensing device, including a support plate 1. Several detachable storage bins 5 are fixed inside the support plate 1. A sealing cap 9 is threaded onto the top surface of each storage bin 5. A handle is fixed to the center of the top surface of each sealing cap 9. A limiting ring plate 10 is fixed to the outer surface of the storage bin 5 at the bottom of each sealing cap 9. A support frame 2 is provided at the bottom of the support plate 1. A reinforcing connecting rod 12 is rotatably connected to the center of the top surface of the support plate 1 via a bearing. The top surface of the reinforcing connecting rod 12 is fixed to the top and bottom surfaces of the support frame 2. Rod 12 reinforces support plate 1, making the connection between support plate 1 and support frame 2 more stable when rotating. Support frame 2 is set as G-type to cooperate with support plate 1. Mounting plate 3 is fixed in the middle of the side of support frame 2 away from support plate 1. Servo motor 4 is set at the bottom of support frame 2 from below the center of support plate 1. The output end of servo motor 4 rotates through support frame 2. The end of servo motor 4 that passes through to the top of support frame 2 is fixed to the bottom surface of support plate 1. Each storage hopper 5 has a discharge port 6 fixed through the bottom. Each discharge port 6 is equipped with an electric control valve 7.

[0024] The specific settings and functions of this embodiment are described below: Several fixing grooves 11 that cooperate with the discharge port 6 are equidistantly opened along the edge of the support plate 1. Each fixing groove 11 has a fixing plate 8 fixed on the discharge port 6 on the top surface of the discharge port 6. Each fixing plate 8 is fixed to the support plate 1 by bolts. The detachable design of the storage tank 5 makes it convenient to select the corresponding storage tank 5 according to the raw material needs, which improves the applicability of the batching device and also makes it convenient to remove each storage tank 5 for cleaning.

[0025] Example 2

[0026] like Figure 1-4 As shown, a guide sleeve 13 is provided below the discharge port 6. The guide sleeve 13 is funnel-shaped, and the diameter of the top of the guide sleeve 13 is larger than the diameter of the discharge port 6. The top surface of the guide sleeve 13 slides and fits against the bottom surface of the discharge port 6. A fixing rod 16 is fixed to the side of the guide sleeve 13. The end of the fixing rod 16 away from the guide sleeve 13 is fixed to the side wall of the support frame 2 by bolts. A vibration generator 14 is provided on the top side of the guide sleeve 13. A transmission rod 15 is provided at the output end of the vibration generator 14. The end of the transmission rod 15 away from the vibration generator 14 slides and fits against the side wall of the discharge port 6. The transmission rod 15 is set in an arc shape that matches the outer surface of the discharge port 6.

[0027] The overall effect of this embodiment is that during the feeding process, the vibration generator 14 and the transmission rod 15 vibrate the discharge port 6 to prevent the raw materials inside the discharge port 6 from being blocked due to compression. After the vibrated and dispersed raw materials fall, the guide sleeve 13 guides the dispersed raw materials discharged from the discharge port 6, so that the raw materials can fall accurately into the processing box, further improving the practicality of the feeding device.

[0028] The usage and working principle of this device are as follows: When batching is required, select the corresponding storage bin 5 according to the raw material and batching quantity requirements. After selection, align the discharge port 6 and insert it into the fixed groove 11, so that the bottom surface of the fixed groove 11 is in contact with the top surface of the support plate 1. Fix the fixed plate 8 to the support plate 1 with bolts. After fixing, unscrew the sealing cover 9 to open the support plate 1 and add the raw material into the storage bin 5. After adding, screw the sealing cover 9 onto the support plate 1 to close it. During batching, align the bottom of the guide sleeve 13 with the feed port of the processing box. The servo motor 4 drives the support plate 1 to rotate. When plate 1 rotates, the discharge port 6 at the bottom of the corresponding storage tank 5 aligns with the guide sleeve 13. After alignment, the electric control valve 7 opens to discharge material. The discharge time is controlled according to the required amount. When discharging material, when the discharge port 6 rotates to the top of the guide sleeve 13, the transmission rod 15 is in contact with the outer surface of the discharge port 6. The vibration generator 14 runs and transmits the vibration force to the discharge port 6 through the transmission rod 15 to assist the material in the discharge port 6 to be discharged. After the material in the corresponding discharge port 6 is discharged, the corresponding electric control valve 7 closes, and the servo motor 4 runs again to rotate the next storage tank 5 to the top of the guide sleeve 13 for discharge.

[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An automatic color powder dispensing device, comprising a support plate (1), characterized in that: The support plate (1) has several detachable storage bins (5) fixed inside. The support plate (1) has a support frame (2) at the bottom. The support frame (2) has an mounting plate (3) fixed at the middle of the side away from the support plate (1). The support frame (2) below the center of the support plate (1) has a servo motor (4) at the bottom. The output end of the servo motor (4) rotates through the support frame (2). The end of the servo motor (4) that passes through to the top of the support frame (2) is fixed to the bottom surface of the support plate (1). Each storage bin (5) has a discharge port (6) fixed through it at the bottom. Each discharge port (6) has an electric control valve (7).

2. The automatic color powder dispensing device according to claim 1, characterized in that: A reinforcing link (12) is rotatably connected to the center of the top surface of the support plate (1) via a bearing. The top surface of the reinforcing link (12) is fixed to the top and bottom surface of the support frame (2). The support frame (2) is configured as a G-type that cooperates with the support plate (1).

3. The automatic color powder dispensing device according to claim 1, characterized in that: The support plate (1) has several fixing grooves (11) that are equidistant from each other along its edge and are designed to cooperate with the discharge port (6). Each fixing groove (11) has a fixing plate (8) fixed on the discharge port (6) on its top surface. Each fixing plate (8) is fixed to the support plate (1) by bolts.

4. The automatic color powder dispensing device according to claim 1, characterized in that: Each of the storage bins (5) is threaded with a sealing cap (9) on its top surface. Each sealing cap (9) has a handle fixed in the middle of its top surface. Each of the sealing caps (9) has a limiting ring plate (10) fixed on the outer surface of the storage bin (5) at the bottom of its bottom surface.

5. The automatic color powder dispensing device according to claim 1, characterized in that: A guide sleeve (13) is provided below the discharge port (6), and a fixing rod (16) is fixed on the side of the guide sleeve (13). The end of the fixing rod (16) away from the guide sleeve (13) is fixed to the side wall of the support frame (2) by bolts.

6. The automatic color powder dispensing device according to claim 5, characterized in that: The guide sleeve (13) is configured as a funnel shape, the diameter of the top of the guide sleeve (13) is larger than the diameter of the discharge port (6), and the top surface of the guide sleeve (13) slides and fits against the bottom surface of the discharge port (6).

7. The automatic color powder dispensing device according to claim 5, characterized in that: A vibration generator (14) is provided on the top side of the guide sleeve (13). A transmission rod (15) is provided at the output end of the vibration generator (14). The end of the transmission rod (15) away from the vibration generator (14) slides against the side wall of the discharge port (6). The transmission rod (15) is set to be arc-shaped to cooperate with the outer surface of the discharge port (6).