Soaking solution circulating device
By designing a soaking solution circulation device, the problems of excessively high pH value and temperature difference in the acid leaching process were solved, achieving uniform mixing and temperature control of the soaking solution, improving soaking efficiency and component leaching rate, and reducing the difficulty of operation.
Patent Information
- Application Number
- CN202422658958.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the acid leaching process, excessively high pH values reduce acid leaching efficiency, and metal ions form insoluble hydroxide precipitates, affecting the leaching of valuable components. Furthermore, temperature differences in the leaching solution lead to uneven efficiency.
Design a soaking solution circulation device, including a reaction component and a circulation component. Utilize components such as a four-way pipe, solenoid valve, pump body and filter box to achieve uniform mixing and temperature control of the soaking solution. Prevent leakage by using a magnetic pump and clean impurities by using a backflushing channel.
This method achieves uniformity in pH and temperature of the soaking solution, improves soaking efficiency, reduces the loss of valuable components, and lowers the labor intensity of operators.
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Figure CN223615855U_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of bone gelatin preparation technology, specifically to a soaking solution circulation device. Background Technology
[0002] Acid soaking is a crucial step in bone gelatin production, used to remove inorganic minerals from the bone material, such as tricalcium phosphate (Ca3(PO4)2) and calcium carbonate (CaCO3), thereby improving gelatin quality and yield. The acid soaking process primarily uses hydrochloric acid as the acid source, converting the inorganic substances in the bone material into soluble salts through a chemical reaction, thus achieving separation from collagen.
[0003] However, excessively high pH levels during the pickling process can reduce pickling efficiency, as the process typically relies on an acidic environment to dissolve minerals in the bone, such as calcium and phosphorus. On the other hand, elevated pH levels may cause certain metal ions to form insoluble hydroxide precipitates, such as Fe. 3+ The formation of Fe(OH)3 precipitate can trap valuable components such as vanadium in some of the bone, preventing them from being effectively leached out and thus increasing the loss rate. In addition, the temperature difference between the layers of the leaching solution can also lead to differences in the pH value of the leaching solution. Utility Model Content
[0004] To solve the above problems, this utility model provides a soaking solution circulation device, including: a reaction component, and a circulation component connected to the reaction component;
[0005] The reaction assembly is a reaction vessel for containing and soaking the immersion material, including: a reaction tank;
[0006] The circulation assembly is used to keep the soaking solution circulating, and includes: a four-way pipe, and a first solenoid valve respectively disposed on the four-way pipe. The first solenoid valve is used to adjust the connection status of each port of the four-way pipe.
[0007] One of the ports of the four-way tube is connected to the bottom of the reaction assembly. The circulation assembly also includes a pump body connected to the four-way tube and a filter channel connected to the pump body.
[0008] One of the ports of the four-way pipe is connected to the pump body.
[0009] In some embodiments, the loop component further includes:
[0010] A filter box disposed on the filter channel;
[0011] A first connecting pipe connected to the filter channel, a storage chamber connected to the first connecting pipe, and a backwash channel connected to the filter box.
[0012] In some embodiments, the first connecting pipe is connected to the filter channel, and the first connecting pipe is provided with a second solenoid valve, which is used to adjust the passage state of the first connecting pipe.
[0013] The backflushing channel is connected to the filter box, and the second solenoid valve is opened to backflush the filtered impurities in the filter box into the storage chamber.
[0014] In some embodiments, the reaction assembly further includes a loop pipe and a branch pipe connected to the loop pipe, wherein the loop pipe is connected to a circulation assembly and the branch pipe is dispersedly connected to the reaction vessel.
[0015] In some embodiments, the filter box is provided with a first filter screen and a second filter screen, wherein the filter mesh diameters of the first filter screen and the second filter screen are different.
[0016] In some embodiments, the diameter of the filter mesh of the first filter screen is larger than the diameter of the filter mesh of the second filter screen.
[0017] In some embodiments, the pump body is a magnetic pump.
[0018] By adopting the above technical solution, this utility model mainly has the following technical effects:
[0019] The immersion solution in the reaction tank is kept circulating by the circulation component, which makes the immersion solution in the reaction tank evenly mixed, thus achieving the technical effect of keeping the pH of the immersion solution uniform and the interlayer temperature uniform. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the structure of a soaking solution circulation device according to the present invention;
[0021] Figure 2 This is a schematic diagram of the structure of a soaking liquid circulation device according to the present invention (from another perspective);
[0022] Figure 3 This is a schematic diagram of the circulation component in a soaking solution circulation device according to the present invention.
[0023] The meanings of the reference numerals in the attached figures are as follows:
[0024] 1. Reaction assembly; 11. Reaction vessel; 12. Metal mesh frame; 13. Ring pipe; 14. Branch pipe;
[0025] 2. Circulation assembly; 21. Four-way pipe; 22. First solenoid valve; 23. Pump body; 24. Filter channel; 25. Filter box; 251. First filter screen; 252. Second filter screen; 26. First connecting pipe; 261. Storage chamber; 262. Second solenoid valve; 27. Backflush channel. Detailed Implementation
[0026] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0027] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0028] Please see Figures 1-3 This utility model provides a soaking solution circulation device. In practical application, the soaking solution circulation device is used to circulate the soaking solution in the soaking process to keep the pH of the soaking solution uniform. It includes: a reaction component 1 and a circulation component 2 connected to the reaction component 1.
[0029] In some embodiments, the reaction component 1 is a reaction container for holding and soaking the immersion material. Specifically, the reaction component 1 includes a reaction tank 11 and a metal mesh frame 12 disposed in the reaction tank 11. In some embodiments, the reaction tank 11 is used to hold the immersion material and the soaking liquid, thereby realizing the soaking process of the immersion material. In some embodiments, the metal mesh frame 12 is horizontally disposed in the reaction tank 11. The metal mesh frame 12 is used to support the immersion material on the one hand, and can also play a role in assisting in the retrieval of the immersion material on the other hand.
[0030] Furthermore, the bottom of the reaction tank 11 is connected to the circulation component 2, and the bottom of the reaction tank 11 has a funnel-shaped structure that is wider at the top and narrower at the bottom, so that the soaking liquid can enter the circulation component 2, thereby realizing the circulation of the soaking liquid.
[0031] In some embodiments, the circulation component 2 is used to keep the soaking solution circulating. By keeping the soaking solution in the reaction tank 11 circulating, the soaking solution in the reaction tank 11 is mixed evenly, thereby keeping the pH of the soaking solution uniform and the interlayer temperature uniform.
[0032] Furthermore, the circulation component 2 includes: a four-way pipe 21, and a first solenoid valve 22 respectively disposed on the four-way pipe 21. The four-way pipe 21 is a connecting pipe with four independent interfaces, and each interface of the four-way pipe 21 is provided with a first solenoid valve 22. The first solenoid valve 22 is used to adjust the connection state of each interface of the four-way pipe 21.
[0033] In some embodiments, one of the ports of the four-way pipe 21 is connected to the bottom of the reaction assembly 1. Further, the circulation assembly 2 also includes a pump body 23 connected to the four-way pipe 21, a filter channel 24 connected to the pump body 23, and a filter box 25 disposed on the filter channel 24.
[0034] Furthermore, one of the ports of the four-way pipe 21 is connected to the pump body 23. When the first solenoid valves 22 on the two ports of the four-way pipe 21 connected to the pump body 23 and the reaction component 1 are in the connected state, the soaking liquid in the reaction component 1 can be drawn out by the pump body 23, thereby realizing the circulation of the soaking liquid.
[0035] In some embodiments, the pump body 23 may be a magnetic pump, which can use magnetic coupling technology to transmit power, thereby achieving pumping without shaft seals or mechanical seals, effectively avoiding leakage problems that may occur when traditional pumps transport toxic, harmful or corrosive media.
[0036] In some embodiments, the filter box 25 is disposed in the filter channel 24 for filtering the soaking solution passing through the filter channel 24. Further, the filter box 25 is provided with a first filter screen 251 and a second filter screen 252. In some embodiments, the filter mesh diameters of the first filter screen 251 and the second filter screen 252 are different. For example, the filter mesh diameter of the first filter screen 251 may be larger than that of the second filter screen 252, thereby filtering the soaking solution multiple times to improve the filtration effect.
[0037] Furthermore, the circulation component 2 further includes: a first connecting pipe 26 connected to the filter channel 24, a storage chamber 261 connected to the first connecting pipe 26, and a backflushing channel 27 connected to the filter box 25. The first connecting pipe 26 is connected to the filter channel 24. In some embodiments, the first connecting pipe 26 is equipped with a second solenoid valve 262, which is used to regulate the passage state of the first connecting pipe 26. Furthermore, the backflushing channel 27 is connected to the filter box 25. When cleaning the filter box 25, the operator can open the second solenoid valve 262 to inject high-pressure water or high-pressure air into the filter box 25, backflushing the filtered impurities into the storage chamber 261, thereby achieving the cleaning process of the filter box 25. Of course, the second solenoid valve 262 and the backflushing channel 27 can also be closed to achieve the circulation process of the soaking solution. In some embodiments, the storage chamber 261 is a box-type container with a certain volume, capable of accommodating multiple impurity cleanings before further processing, thereby avoiding multiple processing by operators during use, reducing the labor intensity of operators and enhancing practicality.
[0038] In some embodiments, the reaction assembly 1 further includes a ring pipe 13 and a branch pipe 14 connected to the ring pipe 13, wherein the ring pipe 13 is connected to the circulation assembly 2 for receiving the circulated soaking solution, and the branch pipe 14 is dispersedly connected to the reaction tank 11 for dispersing and injecting the circulated soaking solution into the reaction tank 11 so that the soaking solution in the reaction tank 11 is evenly dispersed.
[0039] Finally, it should be noted that the embodiments disclosed in this utility model are merely preferred embodiments of this utility model and are only used to illustrate the technical solutions of this utility model, not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.
Claims
1. A soaking solution circulation device, characterized in that, include: A reaction assembly, and a circulation assembly connected to the reaction assembly; The reaction assembly is a reaction vessel for containing and soaking the immersion material, including: a reaction tank; The circulation assembly is used to keep the soaking solution circulating, and includes: a four-way pipe, and a first solenoid valve respectively disposed on the four-way pipe. The first solenoid valve is used to adjust the connection status of each port of the four-way pipe. One of the ports of the four-way tube is connected to the bottom of the reaction assembly. The circulation assembly also includes a pump body connected to the four-way tube and a filter channel connected to the pump body. One of the ports of the four-way pipe is connected to the pump body.
2. The soaking solution circulation device according to claim 1, characterized in that, The loop component also includes: A filter box disposed on the filter channel; A first connecting pipe connected to the filter channel, a storage chamber connected to the first connecting pipe, and a backwash channel connected to the filter box.
3. The soaking solution circulation device according to claim 2, characterized in that, The first connecting pipe is connected to the filter channel, and a second solenoid valve is provided on the first connecting pipe. The second solenoid valve is used to adjust the passage state of the first connecting pipe. The backflushing channel is connected to the filter box, and the second solenoid valve is opened to backflush the filtered impurities in the filter box into the storage chamber.
4. The soaking solution circulation device according to claim 1, characterized in that, The reaction assembly further includes a loop pipe and branch pipes connected to the loop pipe, wherein the loop pipe is connected to a circulation assembly and the branch pipes are dispersedly connected to the reaction vessel.
5. The soaking solution circulation device according to claim 2, characterized in that, The filter box is equipped with a first filter screen and a second filter screen, wherein the filter mesh diameters of the first filter screen and the second filter screen are different.
6. The soaking solution circulation device according to claim 5, characterized in that, The diameter of the filter mesh of the first filter screen is larger than that of the filter mesh of the second filter screen.
7. The soaking solution circulation device according to claim 1, characterized in that, The pump body is a magnetic pump.