Reaction kettle stirring device for resin production and processing

By introducing a mixing component and a servo motor-driven rotary vibration design into the resin processing unit, the problem of uneven material mixing is solved, improving the efficiency and product quality of resin processing, especially the mixing effect when processing viscous resins or resins containing solid fillers.

CN223615887UActive Publication Date: 2025-12-02JIANGSU QIANYUAN NEW MATERIAL TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423116401.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-02
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing resin processing equipment is prone to uneven material distribution during the mixing process, especially the incomplete mixing of curing agents and fillers, which affects product quality. In addition, the mixing speed is slow, and the efficiency is low, especially when processing viscous resins or resins containing a large amount of solid fillers.

Method used

The design employs a mixing component including a sleeve, a fixing block, a support rod, a connecting block, a pulley, a pressure plate, and a spring. Combined with a servo motor drive, it enables the rotation and vibration of the mixing tank, ensuring uniform mixing of materials and accelerating the dispersion of the curing agent. The stability of the device is improved through bearing sleeves, fixing frames, and fixing bolts.

Benefits of technology

It achieves uniform mixing of materials, reduces residual air bubbles, improves stirring efficiency, optimizes resin density and flowability, enhances product quality, and improves reaction rate and processing performance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223615887U_ABST
    Figure CN223615887U_ABST
Patent Text Reader

Abstract

The reaction kettle stirring device for resin production and processing comprises a connecting frame and a stirring box, the stirring box is located on the inner side of the connecting frame, a mixing assembly is arranged on the surface of the stirring box, and the mixing assembly comprises a sleeve, a fixing block, a supporting rod, a connecting block, a pulley, a pressing plate and a spring. The sleeve is fixedly installed on the periphery of the surface of the stirring box, through the arrangement of the mixing assembly, the uniform material flowing and mixing effect is provided, it is ensured that resin and other components can be fully fused, the phenomenon of local non-uniformity or precipitation is avoided, in the stirring and mixing process, the stirring box vibrates while rotating, and the stirring effect is improved. The vibration can effectively break bubbles in the resin, improve the stirring efficiency and reduce bubble residues, so that the density and strength of the resin are improved, the influence of the bubbles on the performance of a final product is avoided, and in addition, the vibration can accelerate dispersion of a curing agent and other additives, improve the reaction rate and optimize the flowability of the resin.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to a stirring device for a reaction vessel used in resin production and processing, and belongs to the technical field of stirring devices. Background Technology

[0002] Resins are a class of high-molecular-weight compounds with good molding properties, typically made from organic chemicals of plant, synthetic, or natural origin. Natural resins, such as rosin, are mainly derived from plant secretions, while synthetic resins are synthesized through chemical reactions; common examples include epoxy resins, polyester resins, and acrylic resins. In resin processing, stirring is a crucial step, primarily used to ensure that the resin and other components (such as curing agents, fillers, and additives) are uniformly mixed. Stirring effectively prevents the raw materials from separating, settling, or unevenly distributing within the resin, ensuring that the final product has consistent physical and chemical properties.

[0003] Authorization announcement number (CN218834172U) discloses a mixing device for resin sand production and processing, including a support plate. The top of the support plate has a groove, and a mixing tank is slidably connected to the bottom of the inner side of the groove. A support frame is fixedly connected to the top of the support plate. A servo motor is provided at the top of the support frame. The output shaft of the servo motor passes through the top of the support frame. A mixing component is threadedly connected to the bottom of the servo motor. A feeding mechanism is provided at the top of the support frame. A control module is installed on the left side of the support frame. With the above structure, when feeding is required, a suction pipe can be placed into the mixing tank through a through hole. Then, the pump is started, and the suction pipe will suck in the raw material in the mixing tank. Then, the pump will extract it from the discharge pipe, thus eliminating the need for manual feeding and avoiding the beneficial effect of material spilling onto the ground during feeding.

[0004] However, the above-mentioned technologies rely on the rotation of the stirring blades in the resin for mixing during resin processing. This usually only produces strong stirring in local areas, which may lead to uneven material distribution. In particular, the added curing agent, filler, or additives may not be fully mixed with the resin, affecting the quality of the final product. Furthermore, existing stirring devices usually rely on the shear force generated by mechanical motion to mix materials, but this method may result in a slower mixing speed, especially when processing viscous resins or resins containing a large amount of solid filler, resulting in low stirring efficiency.

[0005] Therefore, a stirring device for a reaction vessel used in resin production and processing is proposed. Utility Model Content

[0006] In view of this, the present invention provides a stirring device for a reaction vessel in resin production and processing, so as to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial option.

[0007] The technical solution of this utility model is implemented as follows: A stirring device for a reaction vessel used in resin production and processing includes a connecting frame and a stirring box. The stirring box is located inside the connecting frame. A mixing component is provided on the surface of the stirring box. The mixing component includes a sleeve, a fixing block, a support rod, a connecting block, a pulley, a pressure plate, and a spring. The sleeve is fixedly installed around the surface of the stirring box. The fixing block is located outside the sleeve. The connecting block is fixedly connected to the left and right sides of the inner sides of the four fixing blocks. The pulley is movably connected to the inner side of the connecting block through a rotating shaft. The spring is fixedly connected to the inner cavity of the four sleeves.

[0008] More preferably, the support rod is fixedly connected to the bottom of the four fixing blocks, the pressure plate is fixedly installed at the lower end of the support rod, and the bottom of the pressure plate is fixedly connected to the upper end of the spring.

[0009] More preferably, the top of the sleeve has a through hole, and the support rod passes through the through hole and is connected to the pressure plate.

[0010] More preferably, a servo motor is fixedly installed on the rear side of the connecting frame, and the output end of the servo motor is fixedly connected to the rear side of the mixing tank.

[0011] More preferably, a bearing sleeve is fixedly installed on the inner side of the connecting frame, and the output end of the servo motor is in contact with the inner side of the bearing sleeve.

[0012] More preferably, a fixing frame is fixedly installed on both the upper and lower sides of the inner side of the connecting frame, and an annular connecting frame is fixedly installed on the inner side of the fixing frame. An annular groove is opened on the inner side of the annular connecting frame, and the pulley is in contact with the inner side of the annular groove.

[0013] More preferably, the front side of the mixing tank is connected to a fixing bolt, and the inner side of the fixing bolt is equipped with a valve for controlling the feeding and discharging of materials.

[0014] More preferably, fixing bolts are fixedly installed around the bottom of the connecting frame, and the lower end of the fixing bolts passes through the connecting frame and extends to the bottom of the connecting frame.

[0015] The present invention has the following advantages due to the adoption of the above technical solution:

[0016] I. This utility model provides uniform material flow and mixing effect through the setting of the mixing component, ensuring that the resin can be fully integrated with other components, avoiding local unevenness or sedimentation. In addition, during the stirring and mixing process, the mixing box vibrates while rotating. This vibration can effectively break the air bubbles in the resin, improve the stirring efficiency, reduce the residual air bubbles, thereby improving the density and strength of the resin and avoiding the impact of air bubbles on the performance of the final product. Furthermore, the vibration can also accelerate the dispersion of curing agents and other additives, improve the reaction rate, optimize the resin flowability, and make it easier to process and mold.

[0017] Second, this utility model reduces wear on the output end of the mixing tank during rotation by the servo motor through the bearing sleeve; it also fixes the annular connecting frame by the fixing bracket, which improves the stability of the mixing tank during rotation; and it connects and fixes the connecting frame to external structures by the fixing bolts, thereby improving the overall stability.

[0018] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0021] Figure 2 This is a schematic diagram of the three-dimensional rear view structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the main body of this utility model in an exploded state.

[0023] Figure 4 This is a schematic diagram of the hybrid component structure of this utility model;

[0024] Figure 5 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0025] Reference numerals in the attached drawings: 1. Connecting frame; 2. Mixing tank; 3. Mixing component; 301. Sleeve; 302. Fixing block; 303. Support rod; 304. Connecting block; 305. Pulley; 306. Pressure plate; 307. Spring; 308. Through hole; 309. Servo motor; 4. Bearing sleeve; 5. Fixing frame; 6. Annular connecting frame; 7. Annular chute; 8. Material pipe; 9. Fixing bolt. Detailed Implementation

[0026] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0027] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0028] Example 1

[0029] like Figure 1-5 As shown, this utility model embodiment provides a stirring device for a reaction vessel used in resin production and processing, including a connecting frame 1 and a stirring tank 2. The stirring tank 2 is located inside the connecting frame 1. A mixing component 3 is provided on the surface of the stirring tank 2. The mixing component 3 includes a sleeve 301, a fixing block 302, a support rod 303, a connecting block 304, a pulley 305, a pressure plate 306, and a spring 307. The sleeve 301 is fixedly installed around the surface of the stirring tank 2. The fixing blocks 302 are located outside the sleeve 301. The connecting blocks 304 are fixedly connected to the left and right sides inside the four fixing blocks 302. The pulley... 305 is movably connected to the inner side of the connecting block 304 via a rotating shaft. Spring 307 is fixedly connected to the inner cavity of the four sleeves 301. Support rod 303 is fixedly connected to the bottom of the four fixing blocks 302. Pressure plate 306 is fixedly installed at the lower end of support rod 303. The bottom of pressure plate 306 is fixedly connected to the upper end of spring 307. A through hole 308 is opened at the top of sleeve 301. Support rod 303 passes through through hole 308 and is connected to pressure plate 306. Servo motor 309 is fixedly installed on the rear side of connecting frame 1. The output end of servo motor 309 is fixedly connected to the rear side of mixing tank 2.

[0030] The mixing component 3 provides uniform material flow and mixing effect, ensuring that the resin can be fully integrated with other components, avoiding local unevenness or sedimentation. During the mixing process, the mixing tank 2 vibrates while rotating. This vibration can effectively break up air bubbles in the resin, improve mixing efficiency, reduce air bubble residue, thereby improving the density and strength of the resin and avoiding the impact of air bubbles on the performance of the final product. In addition, the vibration can also accelerate the dispersion of curing agents and other additives, improve the reaction rate, optimize the resin flowability, and make it easier to process and mold.

[0031] Example 2

[0032] like Figure 1-5 As shown, in one embodiment, a bearing sleeve 4 is fixedly installed on the inner side of the connecting frame 1, and the output end of the servo motor 309 is in contact with the inner side of the bearing sleeve 4. Fixing frames 5 are fixedly installed on both the upper and lower sides of the inner side of the connecting frame 1. An annular connecting frame 6 is fixedly installed on the inner side of the fixing frame 5. An annular groove 7 is opened on the inner side of the annular connecting frame 6. The pulley 305 is in contact with the inner side of the annular groove 7. A fixing bolt 9 is connected to the front side of the mixing box 2, and a valve for controlling the feeding and discharging of materials is installed on the inner side of the fixing bolt 9. Fixing bolts 9 are fixedly installed on all four sides of the bottom of the connecting frame 1. The lower end of the fixing bolt 9 passes through the connecting frame 1 and extends to the bottom of the connecting frame 1.

[0033] By setting the bearing sleeve 4, the wear of the output end during the rotation of the mixing tank 2 driven by the servo motor 309 can be reduced. By setting the fixing bracket 5, the annular connecting bracket 6 can be fixed. By setting the annular connecting bracket 6, the stability of the mixing tank 2 during rotation can be improved. By setting the fixing bolt 9, the connecting bracket 1 can be connected and fixed to the external structure, thereby improving the overall stability.

[0034] In operation, this invention works as follows: First, the feed pipe 8 is rotated to the top of the mixing tank 2. After the resin and mixture are placed into the mixing tank 2 through the feed pipe 8, the mixing tank 2 is rotated by the servo motor 309, causing the materials to tumble and mix inside the mixing tank 2. Simultaneously, the rotation of the mixing tank 2 causes the sleeves 301 connected around its surface to rotate. During this rotation, the sleeves 301 drive the fixing block 302, connecting block 304, and pulley 305 to rotate circumferentially, causing the pulley 305 to roll inside the annular groove 7, thus improving the mixing tank 2's rotation efficiency. To ensure stability, when the fixed block 302 rotates, it will vibrate due to the tumbling of the material inside the mixing tank 2. During the vibration, the support rod 303 and the connecting block 304 will shift outward. As the connecting block 304 moves, it will compress the spring 307, causing the spring 307 to deform. When the spring 307 loses the external compression, it will rebound through its own tension, thereby causing the mixing tank 2 to vibrate while rotating, further improving the mixing effect. After mixing is completed, the mixing tank 2 can be rotated to adjust the material pipe 8 to the bottom for discharge.

[0035] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A stirring device for a reaction vessel used in resin production and processing, comprising a connecting frame (1) and a stirring tank (2), characterized in that: The mixing tank (2) is located inside the connecting frame (1). The surface of the mixing tank (2) is provided with a mixing component (3). The mixing component (3) includes a sleeve (301), a fixing block (302), a support rod (303), a connecting block (304), a pulley (305), a pressure plate (306), and a spring (307). The sleeve (301) is fixedly installed around the surface of the mixing tank (2). The fixing block (302) is located outside the sleeve (301). The connecting block (304) is fixedly connected to the left and right sides inside the four fixing blocks (302). The pulley (305) is movably connected to the inside of the connecting block (304) through a rotating shaft. The spring (307) is fixedly connected to the inner cavity of the four sleeves (301).

2. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: The support rod (303) is fixedly connected to the bottom of the four fixing blocks (302), the pressure plate (306) is fixedly installed at the lower end of the support rod (303), and the bottom of the pressure plate (306) is fixedly connected to the upper end of the spring (307).

3. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: The top of the sleeve (301) is provided with a through hole (308), and the support rod (303) passes through the through hole (308) and is connected to the pressure plate (306).

4. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: A servo motor (309) is fixedly installed on the rear side of the connecting frame (1), and the output end of the servo motor (309) is fixedly connected to the rear side of the mixing tank (2).

5. The stirring device for a reaction vessel used in resin production and processing according to claim 4, characterized in that: A bearing sleeve (4) is fixedly installed on the inner side of the connecting frame (1), and the output end of the servo motor (309) is in contact with the inner side of the bearing sleeve (4).

6. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: The upper and lower sides of the inner side of the connecting frame (1) are fixedly installed with a fixed frame (5), and the inner side of the fixed frame (5) is fixedly installed with an annular connecting frame (6). The inner side of the annular connecting frame (6) is provided with an annular groove (7), and the pulley (305) is in contact with the inner side of the annular groove (7).

7. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: The front side of the mixing tank (2) is connected to a fixing bolt (9), and the inner side of the fixing bolt (9) is equipped with a valve for controlling the feeding and discharging of materials.

8. The stirring device for a reaction vessel used in resin production and processing according to claim 1, characterized in that: Fixing bolts (9) are fixedly installed around the bottom of the connecting frame (1). The lower end of the fixing bolts (9) passes through the connecting frame (1) and extends to the bottom of the connecting frame (1).

Citation Information

Patent Citations

  • A mixing device for resin sand production and processing

    CN218834172U