High-speed dispersive discharging iron remover

Abstract

The utility model discloses a high-speed dispersion discharging iron remover, and relates to the technical field of impurity removal equipment. The left side of the top end of the protective cover is connected with a movable plate in a penetrating manner; the left side of the rack is connected with a storage box; the inner wall of the storage box is connected with a magnetic rod and a rotating roller through a fixed block; the magnetic rod and the rotating roller are positioned at the top end in the protective cover and are rotationally connected with the inner wall of the protective cover; the side wall of the rotating roller is connected with a first transmission mechanism. According to the utility model, the plurality of rotating rollers with the stirring plates and the plurality of rotating pieces which are in special shapes and are matched with one another are arranged and can be used for fully dispersing materials, and the materials become more loose and uniform after being acted by the components, so that the magnetic rods can comprehensively and effectively adsorb iron impurities; therefore, the iron removal efficiency and thoroughness are remarkably improved, and the purity of the materials in subsequent production and use is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of impurity removal equipment, specifically, it relates to a high-speed dispersion discharge iron remover. Background Technology

[0002] Iron separators are widely used in food, medicine, chemical, tobacco, plastics, glass, ceramics, papermaking, cement, coal, mining, steel, power generation, metal processing and resource recycling, etc. They are mainly used to remove ferromagnetic substances mixed in with materials, such as iron blocks, iron filings, iron nails, iron wires, bolts, nuts, channel steel, angle iron, drill bits and bucket teeth, etc., to prevent damage to mechanical equipment such as crushers and grinding mills.

[0003] Chinese Patent Publication No. CN215917780U discloses a magnetic separator, including a magnetic separator bracket, a magnetic separator fixing frame, and a magnetic separator body. The magnetic separator bracket spans and is installed above the coal conveyor belt. The height of the magnetic separator bracket is adjustable. The magnetic separator fixing frame is detachably fixed to the upper part of the magnetic separator bracket. In use, by adjusting the height of the magnetic separator bracket, the angle between the magnetic separator body and the working plane of the coal conveyor belt can be adjusted, which improves the iron removal effect and the applicability of the magnetic separator on coal conveyor belts at different angles. At the same time, the magnetic separator fixing frame and the magnetic separator bracket adopt a detachable connection method, which facilitates disassembly and improves maintenance efficiency. However, when removing iron from materials, because the materials are all piled up in one place, the materials cannot pass through the magnetic field area evenly, which leads to the inability to completely and effectively remove iron impurities. Moreover, it is easy to miss iron-containing impurities due to local accumulation of materials.

[0004] In view of this, this utility model is proposed. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a high-speed dispersion discharge iron remover, which solves the problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, the basic concept of the technical solution adopted by this utility model is as follows:

[0007] A high-speed dispersion discharge iron separator includes: a frame, a conveyor belt connected between the frames, a protective cover connected to the top of the frame, a movable plate penetrating the left side of the top of the protective cover, a storage box connected to the left side of the frame, a magnetic rod connected to the inner wall of the storage box via a fixed block, a rotating roller located inside the top of the protective cover and rotatably connected to the inner wall of the protective cover, a first transmission mechanism connected to the side wall of the rotating roller, a rotating component located above the conveyor belt and abutting against the surface of the conveyor belt, the rotating component rotatably connected to the frame, a second transmission mechanism connected to the side wall of the rotating component, and both the rotating component and the rotating roller located to the right of the movable plate.

[0008] Optionally, the rotating roller is provided in multiple parts, and each of its surface is connected to a stirring plate.

[0009] Optionally, the first transmission mechanism includes a first transmission shaft connected to the rotating roller. The first transmission shaft passes through the side wall of the protective cover and is connected to the rotating roller. A first transmission belt is connected to the surface of the first transmission shaft, and the other end of the first transmission belt is connected to the output end of the first motor.

[0010] Optionally, multiple rotating components are provided, each rotating component has a triangular cross-section with three arc-shaped sides, and the side walls of adjacent rotating components abut against each other.

[0011] Optionally, the second transmission mechanism includes a second transmission shaft connected to the rotating component. The second transmission shaft passes through the side wall of the frame and is connected to the rotating component. A second transmission belt is connected to the surface of the second transmission shaft, and the other end of the second transmission belt is connected to the output end of the second motor.

[0012] Optionally, the protective cover has a groove through which the movable plate passes, and the protective cover has extension blocks at both the front and rear ends at the bottom. The extension blocks are located in the groove, and the top of the protective cover is connected to a screw. The screw passes through the top of the protective cover and the surface of the extension block on the movable plate in sequence, and its bottom is rotatably connected to the top of the frame. The screw is threadedly connected to the extension block.

[0013] Optionally, the storage box has a partition in the middle, and a storage cavity is formed between the partition and the inner wall of the storage box. The storage cavity is located below the right side of the magnetic rod, and the storage box is provided with a ramp below the magnetic rod, which is connected to the opening of the storage cavity.

[0014] By adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the following advantages at the same time:

[0015] The system is equipped with multiple rotating rollers with stirring plates and several specially shaped and cooperating rotating components. These components can fully disperse the material, making it looser and more uniform. Iron impurities that might have been trapped inside the material or clump together can be fully exposed, greatly increasing the contact opportunities between the iron impurities and the magnetic field generated by the magnetic rod. This allows the magnetic rod to more comprehensively and effectively adsorb iron impurities, thereby significantly improving the efficiency and thoroughness of iron removal and ensuring the purity of the material in subsequent production and use.

[0016] The specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings. Attached Figure Description

[0017] The accompanying drawings described below are merely some embodiments. Those skilled in the art can obtain other drawings based on these drawings without any creative effort.

[0018] In the picture:

[0019] Figure 1 This is a schematic diagram of the overall structure;

[0020] Figure 2 This is a cross-sectional view of the storage box.

[0021] Figure 3 This is a schematic diagram of the rotating component structure;

[0022] Figure 4 This is a schematic diagram of the overall and partial cross-sectional structure.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Frame; 2. Conveyor belt; 3. Protective cover; 4. Storage box; 5. First motor; 6. Second motor; 7. First transmission belt; 8. Second transmission belt; 9. First transmission shaft; 10. Second transmission shaft; 11. Movable plate; 12. Screw; 13. Magnetic rod; 14. Fixed block; 15. Partition; 16. Rotating roller; 17. Rotating component; 18. Slide groove.

[0025] It should be noted that these accompanying drawings and textual descriptions are not intended to limit the scope of the present invention in any way, but rather to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] Please see Figure 1-4 As shown, this embodiment provides a high-speed dispersion discharge iron separator, including: a frame 1, a conveyor belt 2 connected between the frames 1, a protective cover 3 connected to the top of the frame 1, a movable plate 11 penetrating the left side of the top of the protective cover 3, a storage box 4 connected to the left side of the frame 1, a magnetic rod 13 connected to the inner wall of the storage box 4 through a fixing block 14, a rotating roller 16 located inside the top of the protective cover 3 and rotatably connected to the inner wall of the protective cover 3, a first transmission mechanism connected to the side wall of the rotating roller 16, a rotating component 17 located above the conveyor belt 2 and abutting against the surface of the conveyor belt 2, a rotating component 17 rotatably connected to the frame 1, a second transmission mechanism connected to the side wall of the rotating component 17, and both the rotating component 17 and the rotating roller 16 located to the right of the movable plate 11.

[0028] The frame 1 is the basic support structure of the entire equipment, serving to stabilize and support other components, ensuring the equipment can be stably placed on the work site. Materials can be placed on the conveyor belt 2 and move within the equipment as the conveyor belt 2 rotates, completing subsequent processing steps such as iron removal and dispersion. The protective cover 3 is installed on the top of the frame 1. On the one hand, it protects some key internal components from external dust and debris entering the equipment, preventing them from affecting normal operation and contaminating the materials. On the other hand, it also ensures the safety of operators to a certain extent, preventing accidental contact with internal moving parts during equipment operation. In case of a safety accident, the movable plate 11 can be moved up and down by the screw 12 to control the material discharge. The storage box 4 is connected to the left side of the frame 1. It is mainly used to collect the material after iron removal. The inner wall of the storage box 4 is connected to the magnetic rod 13 by the fixing block 14. When the material passes through the top opening of the storage box 4, the magnetic rod 13 will attract the ferromagnetic impurities contained in the material by the magnetic field generated by itself, so that the iron impurities are attached to the surface of the magnetic rod 13, thereby achieving the purpose of removing iron impurities from the material and ensuring the purity of the material in the subsequent process. By rotating the rotating roller 16 and the rotating part 17, the material can be dispersed, so that the material can be better removed from iron in the subsequent process.

[0029] In this embodiment, multiple rotating rollers 16 are provided, and each of them is connected to a stirring plate. The first transmission mechanism includes a first transmission shaft 9 connected to the rotating rollers 16. The first transmission shaft 9 passes through the side wall of the protective cover 3 and is connected to the rotating rollers 16. A first transmission belt 7 is connected to the surface of the first transmission shaft 9, and the other end of the first transmission belt 7 is connected to the output end of the first motor 5.

[0030] Multiple rotating rollers 16 can act on the material on the conveyor belt 2 from different positions, expanding the contact range and action area with the material, and improving the stirring and dispersing effect of the material. By starting the first motor 5, the first transmission belt 7 can be driven to rotate, which in turn drives the first transmission shaft 9 to rotate, causing the rotating rollers 16 to start rotating. The stirring plate will move in a circular motion with the rotating rollers 16. The stirring plate will continuously cut into the material, turning and dispersing the material like a stirring paddle, so that the material will not pile up and form lumps, but will become looser and more uniform. In this way, the iron impurities in the material can be more fully exposed, making it easier to be adsorbed and removed by the magnetic rod 13 in the future, ensuring the thoroughness of iron removal.

[0031] Multiple rotating parts 17 are provided. The longitudinal section of the rotating parts 17 is triangular and its three sides are all arc-shaped. The side walls of adjacent rotating parts 17 abut each other. The second transmission mechanism includes a second transmission shaft 10 connected to the rotating parts 17. The second transmission shaft 10 passes through the side wall of the frame 1 and is connected to the rotating parts 17. A second transmission belt 8 is connected to the surface of the second transmission shaft 10. The other end of the second transmission belt 8 is connected to the output end of the second motor 6.

[0032] The inclusion of multiple rotating components 17 is also intended to enhance the dispersion effect of materials, processing the materials on the conveyor belt 2 from different positions. The longitudinal section of the rotating component 17 is triangular with three rounded sides. This special shape design makes the rotating component 17 smoother when in contact with the materials, less likely to scratch the conveyor belt 2 or cause excessive compression and damage to the materials. At the same time, its rounded sides can better cut into the materials. As the rotating component 17 rotates, it plays a good role in turning and dispersing the materials. The side walls of adjacent rotating components 17 abut against each other. This design ensures that they cooperate with each other during rotation, forming a continuous dispersion area for the materials. There will be no situation where materials are missed between adjacent rotating components 17 and are not fully dispersed, so that the materials can be more evenly dispersed when passing through this area.

[0033] The protective cover 3 has a groove 18 through which the movable plate 11 passes. The protective cover 3 has extension blocks at both the front and rear ends of its bottom. The extension blocks are located in the groove 18. The top of the protective cover 3 is connected to a screw 12. The screw 12 passes through the top of the protective cover 3 and the surface of the extension block on the movable plate 11. Its bottom is rotatably connected to the top of the frame 1. The screw 12 is threadedly connected to the extension block. By rotating the screw 12, the movable plate 11 can be moved up and down, thereby controlling the amount of material discharged.

[0034] The storage box 4 has a partition 15 in the middle, and a storage cavity is formed between the partition 15 and the inner wall of the storage box 4. The storage cavity is located below the right side of the magnetic rod 13, and the storage box 4 is provided with a ramp below the magnetic rod 13. The ramp is connected to the opening of the storage cavity. After iron removal, the material falls directly to the ramp and rolls into the storage cavity, which is convenient for centralized collection and processing.

[0035] Working principle:

[0036] First, the material to be processed is placed on the conveyor belt 2 located between the frames 1. The conveyor belt 2 starts to operate under the action of external power, and the material moves from one end of the equipment to the other end with the conveyor belt 2, gradually entering the subsequent processing area and beginning to undergo related processes such as iron removal and dispersion.

[0037] The first motor 5 is started, and its output end begins to rotate, driving the first transmission belt 7 connected to it to rotate. The first transmission belt 7 then drives the first transmission shaft 9 to rotate. The rotating rollers 16 move in a circular motion along with the first transmission shaft 9. Multiple rotating rollers 16 are provided, and each roller 16 has a stirring plate connected to its surface. These stirring plates rotate with the rollers 16, continuously cutting into the material like a stirring paddle, turning and breaking up the material on the conveyor belt 2 from different positions. Through the synergistic action of multiple rotating rollers 16 and their stirring plates, the contact range and action area with the material are expanded, preventing the material from piling up into clumps and making it looser and more uniform, allowing iron impurities in the material to be more fully exposed. To create favorable conditions for subsequent iron removal operations, the second motor 6 is started, which drives the second transmission belt 8 to rotate, thereby driving the second transmission shaft 10 to rotate. Multiple rotating parts 17 connected to the second transmission shaft 10 also begin to rotate around the shaft. The longitudinal section of the rotating parts 17 is triangular and all three sides are arc-shaped. The side walls of adjacent rotating parts 17 abut against each other. This special shape and layout allows the rotating parts 17 to smoothly cut into the material with their arc-shaped sides when rotating, turning and dispersing the material from different positions above the conveyor belt 2. They cooperate to form a continuous dispersion area, ensuring that the material is more evenly dispersed after passing through this area, further promoting better separation of iron impurities from the material, which is convenient for subsequent removal.

[0038] As the dispersed material continues to move along the conveyor belt 2 and reaches the area near the top opening of the storage box 4, the magnetic rod 13, with its own magnetic field, exerts a strong attraction on the ferromagnetic impurities in the material passing by, adsorbing the ferromagnetic impurities onto the surface of the magnetic rod 13, thereby separating the iron impurities from the material, achieving the purpose of removing iron impurities from the material, ensuring the purity of the material in subsequent processes, and meeting the material quality requirements of subsequent production processes.

[0039] This utility model is not limited to the above-described embodiments. Anyone should know that structural changes made under the guidance of this utility model, and any technical solutions that are the same as or similar to this utility model, fall within the protection scope of this utility model. Technical aspects, shapes, and structures not described in detail in this utility model are all publicly known technologies.

Claims

1. A high-speed dispersion discharge iron separator, characterized in that, include: A frame (1) is connected to a conveyor belt (2). A protective cover (3) is connected to the top of the frame (1). A movable plate (11) is connected through the left side of the top of the protective cover (3). A storage box (4) is connected to the left side of the frame (1). A magnetic rod (13) is connected to the inner wall of the storage box (4) through a fixing block (14). A rotating roller (16) is located at the top inside the protective cover (3) and is rotatably connected to the inner wall of the protective cover (3). A first transmission mechanism is connected to the side wall of the rotating roller (16). A rotating component (17) is located above the conveyor belt (2) and abuts against the surface of the conveyor belt (2). The rotating component (17) is rotatably connected to the frame (1). A second transmission mechanism is connected to the side wall of the rotating component (17). The rotating component (17) and the rotating roller (16) are both located on the right side of the movable plate (11).

2. The high-speed dispersion discharge iron separator according to claim 1, characterized in that: The rotating roller (16) is provided in multiple parts, and each of its surface is connected to a stirring plate.

3. The high-speed dispersion discharge iron separator according to claim 2, characterized in that: The first transmission mechanism includes a first transmission shaft (9) connected to the rotating roller (16). The first transmission shaft (9) passes through the side wall of the protective cover (3) and is connected to the rotating roller (16). A first transmission belt (7) is connected to the surface of the first transmission shaft (9). The other end of the first transmission belt (7) is connected to the output end of the first motor (5).

4. The high-speed dispersion discharge iron separator according to claim 1, characterized in that: The rotating component (17) is provided in multiple ways. The longitudinal section of the rotating component (17) is triangular and its three sides are all arc-shaped. The side walls of adjacent rotating components (17) abut against each other.

5. A high-speed dispersion discharge iron separator according to claim 4, characterized in that: The second transmission mechanism includes a second transmission shaft (10) connected to the rotating member (17). The second transmission shaft (10) passes through the side wall of the frame (1) and is connected to the rotating member (17). A second transmission belt (8) is connected to the surface of the second transmission shaft (10). The other end of the second transmission belt (8) is connected to the output end of the second motor (6).

6. The high-speed dispersion discharge iron separator according to claim 1, characterized in that: The protective cover (3) has a groove (18) through which the movable plate (11) passes. The protective cover (3) has extension blocks at both the front and rear ends at the bottom. The extension blocks are located in the groove (18). The top of the protective cover (3) is connected to a screw (12). The screw (12) passes through the top of the protective cover (3) and the surface of the extension block opened on the movable plate (11) in sequence. Its bottom is rotatably connected to the top of the frame (1). The screw (12) is threadedly connected to the extension block.

7. The high-speed dispersion discharge iron separator according to claim 1, characterized in that: The storage box (4) has a partition (15) in the middle. The partition (15) and the inner wall of the storage box (4) form a storage cavity. The storage cavity is located below the right side of the magnetic rod (13). The storage box (4) is located below the magnetic rod (13) and has a ramp. The ramp is connected to the opening of the storage cavity.

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