Crushed chili grading recycling and reusing system
The chili flakes grading, recycling, and reuse system automatically adjusts the discharge port based on the weight of the chili flakes, solving the problem of low screening efficiency and achieving high-efficiency screening and automated control. It is suitable for large-scale grading and reuse of chili flakes.
Patent Information
- Application Number
- CN202520226307.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-02-13
AI Technical Summary
When chili flakes are sieved on a screening machine, if a large amount is added at once, the vibration of the screen is insufficient to turn over the accumulated chili flakes, resulting in low screening efficiency. Moreover, workers need to manually add the chili flakes in batches continuously, which is time-consuming and labor-intensive, making it difficult to achieve large-scale production.
A chili flakes grading, recycling, and reuse system is adopted. The weight of the chili flakes drives the movement of the adjusting ring, which automatically adjusts the size of the discharge port. Through the cooperation of the discharge hopper, trapezoidal block, and triangular block, the system achieves the best processing efficiency of the chili flakes on the screen, avoids accumulation, and automatically controls the discharge speed.
It improves screening efficiency, reduces manual intervention, saves energy and is environmentally friendly, is suitable for large-scale production, and simplifies the operation process.
Smart Images

Figure CN223616197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chili processing technology, and in particular to a system for the grading, recycling and reuse of chili flakes. Background Technology
[0002] Chili peppers have long been a staple in people's daily diets. Chili peppers taste even better when made into chili powder. The existing methods for making chili powder are divided into hand grinding and machine grinding. The quality and fineness of the chili powder also affect the taste when eating it. Therefore, when processing chili peppers, the raw materials are usually crushed into powder or small pieces and then sieved.
[0003] When chili flakes are sieved on a screening machine, if a large amount of chili flakes are added at once, a large amount of chili flakes will accumulate on the screen. The vibration of the screen is not enough to turn over the accumulated chili flakes, which will reduce the screening efficiency or cause material jamming. Workers need to continuously add small batches of bagged chili flakes to the screen for screening and grading, which is very time-consuming and labor-intensive, reduces the grading efficiency, and is not suitable for large-scale production. Utility Model Content
[0004] The purpose of this utility model is to solve the following shortcomings in the existing technology: When chili flakes are screened on a screening machine, when a large amount of chili flakes are added at once, a large amount of chili flakes will accumulate on the screen. The vibration of the screen is insufficient to turn over the accumulated chili flakes, which will reduce the screening efficiency or cause material jamming. Workers need to continuously add small batches of bagged chili flakes to the screen for screening and grading, which is very time-consuming and labor-intensive, reduces the grading efficiency, and is not suitable for large-scale production. Therefore, a chili flakes grading, recycling and reuse system is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A chili flakes grading, recycling and reuse system includes a shell and a base, the shell being disposed above the base, and the base having support legs respectively disposed on its lower end face;
[0007] Adjustment mechanisms are respectively provided on the inner sidewalls of the housing. The adjustment mechanism includes a feed hopper, a fixing block, an adjusting rod, an L-shaped plate, and a triangular block. The feed hopper is fixedly connected to the upper end face of the housing. A feed inlet is opened on the top wall of the housing. Two fixing blocks are respectively fixedly connected to both ends of the top wall of the housing. Two adjusting rods are respectively slidably connected to the sidewalls of the fixing blocks. Two L-shaped plates are respectively fixedly connected to the end of the adjusting rod near the feed inlet. The L-shaped plates are slidably connected to the top wall of the housing. Two triangular blocks are respectively fixedly connected to the end of the adjusting rod away from the L-shaped plates.
[0008] Preferably, mounting blocks are fixedly connected to both ends of the inner sidewall of the housing, and sliding rods are slidably connected to the sidewalls of the two mounting blocks. An adjusting ring is fixedly connected to the upper end face of the sliding rod, and the adjusting ring is slidably connected to the inner sidewall of the housing.
[0009] Preferably, the upper end face of the adjusting ring is fixedly connected to two connecting rods, and the upper end faces of the two connecting rods are fixedly connected to trapezoidal blocks, which are slidably connected to the triangular blocks.
[0010] Preferably, a sieve plate is fixedly connected to the inner side wall of the housing, and a screen is fixedly connected to both the sieve plate and the inner side wall of the adjusting ring. Multiple discharge pipes are fixedly connected to the side wall of the housing.
[0011] Preferably, a motor is fixedly connected to the lower end face of the housing, and an eccentric block is fixedly connected to the output end of the motor.
[0012] Preferably, a reset spring is fixedly connected between the mounting block and the adjusting ring, an adjusting spring is fixedly connected between the fixing block and the L-shaped plate, and multiple buffer springs are installed in a circular array between the base and the housing.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. Through the cooperation of the discharge hopper, trapezoidal block, triangular block and other structures, the weight of the chili flakes drives the adjustment ring to move, automatically adjusting the size of the discharge port, thereby controlling the amount of chili flakes falling onto the screen. This ensures that the chili flakes falling onto the screen are at the screen's optimal processing efficiency. It eliminates the need for workers to continuously add small batches of bagged chili flakes to the screen for sieving and grading, saving time and labor, improving grading efficiency, and facilitating large-scale production.
[0015] 2. The adjustment ring moves automatically by the weight of the chili flakes, eliminating the need for an additional power supply. The size of the discharge port is automatically adjusted throughout the process, making it energy-efficient, environmentally friendly, and very simple and convenient to use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the feed hopper structure of a chili flakes grading, recycling and reuse system proposed in this utility model;
[0017] Figure 2 This is a schematic diagram of the eccentric block structure of a chili flakes grading, recycling and reuse system proposed in this utility model;
[0018] Figure 3 This is a schematic diagram of the sieve plate structure of a chili flakes grading, recycling and reuse system proposed in this utility model;
[0019] Figure 4 for Figure 3 A magnified view of part A in the image.
[0020] In the diagram: 1. Housing, 2. Base, 3. Feed hopper, 4. Fixing block, 5. Adjusting rod, 6. L-shaped plate, 7. Triangular block, 8. Mounting block, 9. Slide rod, 10. Adjusting ring, 11. Connecting rod, 12. Trapezoidal block, 13. Screen plate, 14. Screen mesh, 15. Discharge pipe, 16. Motor, 17. Eccentric block, 18. Return spring, 19. Adjusting spring, 20. Buffer spring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0022] The terms used in this utility model, such as "upper", "lower", "left", "right", "middle" and "one", are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model.
[0023] Reference Figures 1-4 A chili flakes grading, recycling, and reuse system includes a housing 1 and a base 2. The housing 1 is positioned above the base 2. Multiple buffer springs 20 are installed in a circular array between the base 2 and the housing 1. The housing 1 is a thin metal shell, and the main internal structure of the housing 1 is made of lightweight materials. The multiple buffer springs 20 are sufficient to support it. Support legs are provided on the lower end face of the base 2. A motor 16 is fixedly connected to the lower end face of the housing 1. An eccentric block 17 is fixedly connected to the output end of the motor 16. The motor 16 drives the eccentric block 17 to rotate, generating high-frequency vibration, thereby sieving the chili flakes.
[0024] An adjustment mechanism is provided on the inner wall of the housing 1. The adjustment mechanism includes a feeding hopper 3, a fixing block 4, an adjusting rod 5, an L-shaped plate 6, and a triangular block 7. The feeding hopper 3 is fixedly connected to the upper end face of the housing 1. The feeding hopper 3 is tilted outward and has a relatively smooth inner wall, which can hold a lot of chili flakes. A feeding port is provided on the top wall of the housing 1. The feeding port is also tilted to facilitate the chili flakes to slide in. Two fixing blocks 4 are fixedly connected to both ends of the top wall of the housing 1. Two adjusting rods 5 are slidably connected to the side wall of the fixing block 4. Two L-shaped plates 6 are fixedly connected to the end of the adjusting rod 5 near the feeding port. An adjusting spring 19 is fixedly connected between the fixing block 4 and the L-shaped plate 6. The L-shaped plate 6 is slidably connected to the top wall of the housing 1. Two triangular blocks 7 are fixedly connected to the end of the adjusting rod 5 away from the L-shaped plate 6.
[0025] Mounting blocks 8 are fixedly connected to both ends of the inner sidewall of the housing 1. Slide rods 9 are slidably connected to the sidewalls of the two mounting blocks 8. Adjusting rings 10 are fixedly connected to the upper end face of the slide rods 9. A return spring 18 is fixedly connected between the mounting blocks 8 and the adjusting rings 10. The adjusting rings 10 are slidably connected to the inner sidewall of the housing 1.
[0026] Connecting rods 11 are fixedly connected to both ends of the upper surface of the adjusting ring 10. Trapezoidal blocks 12 are fixedly connected to the upper surfaces of the two connecting rods 11. Trapezoidal blocks 12 are slidably connected to triangular blocks 7. The inclination angle of the inclined surfaces of trapezoidal blocks 12 and triangular blocks 7 is small. Therefore, when the vertical displacement of trapezoidal blocks 12 is small, the horizontal displacement of triangular blocks 7 can be large. The displacement distance of the adjusting ring 10 under the action of gravity is small. Within the range of vertical displacement of the adjusting ring 10, the uppermost discharge pipe 15 is always above the adjusting ring 10 and is close to it, so it does not affect its normal discharge.
[0027] A sieve plate 13 is fixedly connected to the inner wall of the housing 1. A sieve mesh 14 is fixedly connected to the inner wall of both the sieve plate 13 and the adjusting ring 10. The meshes of the sieve mesh 14 have different apertures to screen chili peppers of different particle sizes. Multiple discharge pipes 15 are fixedly connected to the side wall of the housing 1. The multiple discharge pipes 15 are respectively arranged between the multiple sieve meshes 14.
[0028] In this invention, multiple collection boxes are first placed below each discharge pipe 15, and the motor 16 is turned on. Then, the worker simply pours all the bagged chili flakes into the feed hopper 3. The motor 16 rotates, causing the eccentric block 17 to vibrate. Under the action of vibration and its own gravity, the chili flakes fall from the feed inlet onto the screen 14 inside the adjusting ring 10. The high-speed vibrating screen 14 sieves the chili flakes. As more and more chili flakes fall onto the screen 14 inside the adjusting ring 10, the weight of the chili flakes causes the adjusting ring 10 to move downward, squeezing the return spring 18. The adjusting ring 10 then causes the sliding rods 9 on both sides and the trapezoidal block 12 to move downward. The downward movement of the trapezoidal block 12... Triangular block 7 compresses the chili flakes, causing the adjusting rod 5 and L-shaped plate 6 to move towards the discharge port and stretch the adjusting spring 19. The two L-shaped plates 6 move closer to each other, blocking the feed port, making the feed port smaller, slowing down the falling speed of the chili flakes, and reducing the amount of chili flakes falling onto the adjusting ring 10, thus preventing the accumulation of chili flakes. As the amount of chili flakes decreases, the weight decreases, and the adjusting ring 10 moves upward under the elastic force of the return spring 18. The trapezoidal block 12 moves upward and no longer compresses the triangular block 7. Under the elastic force of the adjusting spring 19, the triangular block 7 returns to its original position, and the L-shaped plates 6 on both sides open up to each other, increasing the falling speed of the chili flakes. This process repeats, forming a dynamic balance and efficiently screening the chili flakes.
[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", "fixing", etc., should be interpreted broadly.
[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A system for the graded recycling and reuse of chili flakes, comprising a shell (1) and a base (2), characterized in that, The housing (1) is disposed above the base (2), and the lower end face of the base (2) is provided with support legs respectively; An adjustment mechanism is provided on the inner side wall of the housing (1). The adjustment mechanism includes a feed hopper (3), a fixing block (4), an adjustment rod (5), an L-shaped plate (6), and a triangular block (7). The feed hopper (3) is fixedly connected to the upper end face of the housing (1). A feed inlet is provided on the top wall of the housing (1). Two fixing blocks (4) are fixedly connected to both ends of the top wall of the housing (1). Two adjustment rods (5) are slidably connected to the side wall of the fixing block (4). Two L-shaped plates (6) are fixedly connected to the end of the adjustment rod (5) near the feed inlet. The L-shaped plate (6) is slidably connected to the top wall of the housing (1). Two triangular blocks (7) are fixedly connected to the end of the adjustment rod (5) away from the L-shaped plate (6).
2. The chili flakes grading, recycling, and reuse system according to claim 1, characterized in that... Mounting blocks (8) are fixedly connected to both ends of the inner sidewall of the housing (1). Sliding rods (9) are slidably connected to the sidewalls of the two mounting blocks (8). An adjusting ring (10) is fixedly connected to the upper end face of the sliding rod (9). The adjusting ring (10) is slidably connected to the inner sidewall of the housing (1).
3. The chili flakes grading, recycling, and reuse system according to claim 2, characterized in that, The upper end face of the adjusting ring (10) is fixedly connected to two connecting rods (11), and the upper end face of the two connecting rods (11) is fixedly connected to trapezoidal blocks (12), and the trapezoidal blocks (12) are slidably connected to the triangular block (7).
4. The chili flakes grading, recycling, and reuse system according to claim 3, characterized in that, A sieve plate (13) is fixedly connected to the inner wall of the housing (1), and a screen (14) is fixedly connected to the inner wall of both the sieve plate (13) and the adjusting ring (10). Multiple discharge pipes (15) are fixedly connected to the side wall of the housing (1).
5. The chili flakes grading, recycling, and reuse system according to claim 1, characterized in that, A motor (16) is fixedly connected to the lower end face of the housing (1), and an eccentric block (17) is fixedly connected to the output end of the motor (16).
6. The chili flakes grading, recycling, and reuse system according to claim 2, characterized in that, A reset spring (18) is fixedly connected between the mounting block (8) and the adjusting ring (10), an adjusting spring (19) is fixedly connected between the fixing block (4) and the L-shaped plate (6), and multiple buffer springs (20) are installed in a ring array between the base (2) and the housing (1).