Multi-station selector and sorting system
By designing a multi-station sorting machine and sorting system, and using components such as conveyor belts, sorting tables, and negative pressure fans, the problems of complex structure and low efficiency of sorting machines have been solved, achieving efficient and accurate material sorting and environmental cleanliness.
Patent Information
- Application Number
- CN202422937325.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Existing sorting machines are complex in structure and have low sorting efficiency.
Design a multi-station sorting machine, including a frame, a conveyor belt and multiple sorting tables. The frame is equipped with a material conveying area, a sorting area and a feeding area. The conveyor belt conveys materials along a preset direction. The sorting tables are equipped with light-emitting units and light-transmitting sorting plates. A negative pressure fan is used to form a negative pressure airflow to collect impurities. The sorting system includes a feeder and a collection cylinder.
It features a simple structure and convenient operation, improves selection efficiency and accuracy, reduces debris pollution, and enhances the cleanliness of the workshop environment.
Smart Images

Figure CN223616286U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sorting machine technology, and more specifically, to a multi-station sorting machine and sorting system. Background Technology
[0002] The sorting machine consists of a speed-adjustable feeding table and a sorting table. The table is white, which makes it easier to highlight impurities of different colors. However, existing sorting machines all have the problems of complex structure and low sorting efficiency. Utility Model Content
[0003] The purpose of this utility model is to provide a multi-station sorting machine and sorting system, which has a simple structure, is easy to operate, and can improve sorting efficiency.
[0004] The embodiments of this utility model can be implemented as follows:
[0005] In a first aspect, this utility model provides a multi-station sorting machine, which includes a frame, a conveyor belt, and multiple sorting tables;
[0006] The frame is equipped with a material guide cavity, and the upper end of the frame is equipped with a material conveying area, multiple material selection areas and multiple material unloading areas; the material conveying area extends along a first preset direction, and multiple material selection areas are distributed on both sides of the material conveying area along the first preset direction, and multiple material selection areas on the same side are arranged sequentially at intervals along the first preset direction; each material selection area is equipped with a corresponding material unloading area on both sides along a second preset direction.
[0007] The conveyor belt is connected to the material conveying area and is used to convey materials along a first preset direction; each material selection area is connected to a corresponding selection table;
[0008] The material conveying area and multiple material selection areas are blocked from the guide cavity, and each material unloading area has a unloading port that communicates with the guide cavity; the second preset direction is perpendicular to the first preset direction.
[0009] In an optional implementation, each selection station includes a base, a light-emitting unit, and a light-transmitting selection plate;
[0010] Both the light-emitting unit and the light-transmitting selection plate are connected to the base, and the light-transmitting selection plate is located above the light-emitting unit;
[0011] The light-transmitting sorting plate is used to receive materials removed from the conveyor belt.
[0012] In an optional implementation, both the light-emitting unit and the light-transmitting selection plate are detachably connected to the base.
[0013] In an alternative implementation, the base is movably connected to the material selection area.
[0014] In an optional embodiment, the material selection area is provided with a slide rail extending along a second preset direction, and the base is connected to a slider that slides in cooperation with the slide rail.
[0015] In an optional embodiment, the multi-station sorting machine further includes a negative pressure fan connected to the frame. The negative pressure fan is used to create a negative pressure airflow in the material guiding chamber, and the negative pressure airflow is used to guide the material introduced through the discharge port to move to the discharge port of the material guiding chamber.
[0016] In an optional implementation, the discharge port of the material guide chamber is located in the middle along a first preset direction.
[0017] In an optional implementation, a discharge pipe is provided at the discharge port, and a negative pressure fan is connected to the required discharge pipe.
[0018] Secondly, this utility model provides a sorting system, which includes a feeder, a first collecting cylinder, a second collecting cylinder, and the aforementioned multi-station sorting machine;
[0019] The feeder is used to convey materials to the feeding position of the conveyor belt; the first collecting cylinder and the second collecting cylinder are used to collect the materials output from the unloading position of the conveyor belt and the materials discharged from the outlet, respectively.
[0020] In an optional implementation, the sorting system further includes a supplementary lighting unit disposed above the conveyor belt.
[0021] The beneficial effects of the multi-station sorting machine and sorting system provided in this embodiment of the utility model include:
[0022] This multi-station sorting machine includes a frame, a conveyor belt, and multiple sorting tables. The frame is equipped with a material guiding chamber, and the upper part of the frame is equipped with a material conveying area, multiple material sorting areas, and multiple material unloading areas. The material conveying area extends along a first preset direction, and the multiple material sorting areas are distributed on both sides of the material conveying area along the first preset direction, with the multiple material sorting areas on the same side arranged sequentially at intervals along the first preset direction. Each material sorting area has a corresponding material unloading area on both sides along a second preset direction. The conveyor belt is connected to the material conveying area and is used to convey materials along the first preset direction. Each material sorting area is connected to a sorting table. The material conveying area and the multiple material sorting areas are all blocked from the material guiding chamber, and each material unloading area has a discharge port communicating with the material guiding chamber. The second preset direction is perpendicular to the first preset direction. This multi-station sorting machine has a simple structure, is easy to operate, and can improve sorting efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a structural schematic diagram of the multi-station sorting machine provided in this embodiment from a first-view perspective;
[0025] Figure 2 This is a structural schematic diagram of the multi-station sorting machine provided in this embodiment from a second perspective;
[0026] Figure 3 This is a schematic diagram of the material guiding cavity provided in this embodiment;
[0027] Figure 4 This is a schematic diagram of the selection platform provided in this embodiment;
[0028] Figure 5 This is a schematic diagram of the selection table provided in this embodiment;
[0029] Figure 6 This is a schematic diagram of the material feeding area and feeding port provided in this embodiment;
[0030] Figure 7 This is a schematic diagram of the sorting system provided in this embodiment.
[0031] Icons: 200-Multi-station sorting machine; 210-Frame; 220-Conveyor belt; 230-Sorting table; 211-Guide chamber; 212-Material conveying area; 213-Material sorting area; 214-Material unloading area; 215-Unloading port; 231-Base; 232-Light-emitting unit; 233-Light-transmitting sorting plate; 234-Slide rail; 240-Negative pressure fan; 216-Outlet; 217-Unloading pipe; 300-Sorting system; 310-Feeder; 320-First collecting cylinder; 330-Second collecting cylinder; 340-Supplemental lighting unit. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0035] In the description of this utility model, it should be noted that if terms such as "upper," "lower," "inner," or "outer" are used to indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed during use, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0036] Furthermore, the terms "first" and "second" are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.
[0037] It should be noted that, where there is no conflict, the features in the embodiments of this utility model can be combined with each other.
[0038] Please refer to Figures 1-3 This embodiment provides a multi-station sorting machine 200, which includes a frame 210, a conveyor belt 220, and multiple sorting tables 230;
[0039] The frame 210 is equipped with a material guide cavity 211, and the upper end of the frame 210 is equipped with a material conveying area 212, multiple material selection areas 213 and multiple material unloading areas 214; the material conveying area 212 extends along a first preset direction, the multiple material selection areas 213 are distributed on both sides of the material conveying area 212 along the first preset direction, and the multiple material selection areas 213 on the same side are arranged sequentially at intervals along the first preset direction; each material selection area 213 is equipped with a corresponding material unloading area 214 on both sides along a second preset direction;
[0040] The conveyor belt 220 is connected to the material conveying area 212 and is used to convey materials along the first preset direction; each material selection area 213 is connected to a corresponding selection table 230;
[0041] Among them, the material conveying area 212 and multiple material selection areas 213 are blocked from the guide cavity 211, and each material unloading area 214 is provided with a unloading port 215 communicating with the guide cavity 211; the second preset direction is perpendicular to the first preset direction.
[0042] Please refer to Figures 1-3 The working principle of this multi-station sorting machine 200 is as follows:
[0043] The multi-station sorting machine 200 includes a frame 210, a conveyor belt 220 and multiple sorting tables 230; the frame 210 is equipped with a material guide cavity 211, and the upper end of the frame 210 is equipped with a material conveying area 212, multiple material sorting areas 213 and multiple material unloading areas 214.
[0044] Among them, the material conveying area 212 is along the first preset direction (e.g., Figure 2 Extending in the direction indicated by arrow B, multiple material selection areas 213 are distributed on both sides of the material conveying area 212 along the first preset direction, and multiple material selection areas 213 on the same side are arranged sequentially at intervals along the first preset direction; each material selection area 213 extends along the second preset direction (as shown by arrow B). Figure 2 Material unloading areas 214 are configured on both sides of the direction indicated by the middle arrow A; the conveyor belt 220 is connected to the material conveying area 212 and is used to convey materials along the first preset direction; each material selection area 213 is connected to a selection table 230; thus, in this way, multiple material selection areas 213 can be distributed on both sides of the material conveying area 212 along the first preset direction, thereby forming multiple relatively independent material selection stations along the first preset direction. In this way, it is convenient to configure personnel at each selection station to perform corresponding material selection work. In this way, the personnel at each station can independently complete the material selection work, and the conveying speed can be adapted to make it easier for each personnel to cooperate according to the material conveying speed, thereby making the material selection work more efficient.
[0045] In addition, when configuring the material conveying area 212 and multiple material selection areas 213, a corresponding trough structure can be configured at the upper end of the frame 210 to form an independent material conveying area 212 and multiple material selection areas 213. This ensures that the material conveying area 212 and multiple material selection areas 213 are blocked from the guide cavity 211, thereby preventing materials in the material conveying area 212 and multiple material selection areas 213 from accidentally entering the guide cavity 211. Each material unloading area 214 is provided with a unloading port 215 that communicates with the guide cavity 211, which facilitates the staff at each selection station to transfer the sorted materials to the guide bin for collection.
[0046] It should be noted that the second preset direction is perpendicular to the first preset direction. Therefore, the staff at each sorting station can push or push the material to the discharge port 215 on both sides, which makes it easier for the staff to operate. This allows the sorting work to be arranged for both right-handed and left-handed staff.
[0047] In summary, the multi-station sorting machine 200 has a simple structure, is easy to operate, and can improve sorting efficiency.
[0048] Further, please refer to Figures 1-6 In this embodiment, when materials on the conveyor belt 220 are introduced into the sorting table 230 for sorting, to improve sorting efficiency and facilitate workers' visual selection of impurities or materials of different qualities, each sorting table 230 includes a base 231, a light-emitting unit 232, and a light-transmitting sorting plate 233. Both the light-emitting unit 232 and the light-transmitting sorting plate 233 are connected to the base 231, with the light-transmitting sorting plate 233 positioned above the light-emitting unit 232. The light-transmitting sorting plate 233 is used to receive materials removed from the conveyor belt 220. This arrangement allows the light-emitting unit 232 to emit light onto the light-transmitting sorting plate 233, thereby increasing the brightness of the light-transmitting plate. This is particularly beneficial for selecting impurities from the materials or for grading the materials, thus improving the efficiency and accuracy of workers' visual selection of impurities or materials of different qualities.
[0049] Furthermore, during use, as the usage time increases, the light-emitting unit 232 may malfunction, and the light-transmitting selection plate 233 may develop more scratches or discoloration. Therefore, in order to facilitate the replacement or maintenance of the light-emitting unit 232 and the light-transmitting selection plate 233, both the light-emitting unit 232 and the light-transmitting selection plate 233 are detachably connected to the base 231.
[0050] Furthermore, during use, in order to facilitate the maintenance of the light-emitting unit 232 and the light-transmitting sorting plate 233, the base 231 can be movably connected to the material sorting area 213 to adjust the position of the sorting table 230 to be maintained, so that it can be partially moved out or removed, thereby improving maintenance efficiency and reducing maintenance difficulty.
[0051] Please refer to the details. Figures 1-6 In this embodiment, the sorting table 230 is detachably connected to the material sorting area 213 of the frame 210. Based on this, a slide rail 234 extending along a second preset direction can be arranged in the material sorting area 213, and a slider that slides with the slide rail 234 is connected to the base 231. Therefore, the position of the sorting table 230 can be adjusted by sliding the slider with the slide rail 234, which facilitates its maintenance.
[0052] Further, please refer to Figures 1-6 In this embodiment, to prevent lightweight debris from falling into the sorting workshop environment, the multi-station sorting machine 200 also includes a negative pressure fan 240 connected to the frame 210. The negative pressure fan 240 is used to create a negative pressure airflow in the guide chamber 211. The negative pressure airflow is used to guide the material introduced through the discharge port 215 to the discharge port 216 of the guide chamber 211. This method facilitates the collection of debris at the sorting point and prevents dust falling off the material during the sorting process from mixing into the workshop environment, thereby improving the cleanliness of the workshop environment. It should be noted that in this embodiment, the debris or dust at the sorting point is introduced into the guide chamber 211 through the discharge port 215 and collected under the action of the negative pressure airflow. The material with debris or dust separated can be returned to the conveyor belt 220 by the workers, or removed from the sorting table 230 to the material collection container corresponding to each sorting table 230.
[0053] Furthermore, to improve the material discharge efficiency of the guide cavity 211, the discharge port 216 of the guide cavity 211 is located in the middle along the first preset direction. The bottom of the guide cavity 211 is inclined, and the middle part is at its lowest position, to facilitate the guidance of debris in the guide cavity 211 towards the discharge port 216. Additionally, to facilitate the installation of the negative pressure fan 240, a discharge pipe 217 is provided at the discharge port 216, and the negative pressure fan 240 is connected to the required discharge pipe 217.
[0054] Based on the above, please refer to Figures 1-7 This embodiment also provides a sorting system 300, which includes a feeder 310, a first collecting cylinder 320, a second collecting cylinder 330, and the multi-station sorting machine 200 described above.
[0055] The feeder 310 is used to convey materials to the feeding position of the conveyor belt 220; the first collecting cylinder 320 and the second collecting cylinder are used to collect the materials output from the unloading position of the conveyor belt 220 and the materials discharged from the discharge port 216, respectively.
[0056] The sorting system 300 conveys the material to be sorted to the conveyor belt 220 via the feeder 310. The material on the conveyor belt 220 moves along a first preset direction and passes through the corresponding workstations of multiple sorting tables 230 in sequence, so that the material can undergo at least one sorting operation in this process. The material is then discharged from the conveyor belt 220 or discharged from the sorting table 230 to the corresponding position. The first collecting cylinder 320 and the second collecting cylinder are used to collect the material output from the discharge position of the conveyor belt 220 and the material discharged from the discharge port 216, respectively.
[0057] In addition, as can be seen from the foregoing, a light-emitting unit 232 is provided on the sorting table 230. The purpose of this is to facilitate the sorting of materials to be sorted, thereby improving sorting efficiency and sorting accuracy. Furthermore, the sorting system 300 also includes a supplementary light unit 340, which is disposed above the conveyor belt 220. The purpose of this is to facilitate the sorting of materials on the conveyor belt 220 by the staff.
[0058] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.
Claims
1. A multi-station sorting machine, characterized in that: The multi-station sorting machine includes a frame, a conveyor belt, and multiple sorting tables; The frame is equipped with a material guiding cavity, and the upper end of the frame is equipped with a material conveying area, multiple material selection areas, and multiple material unloading areas; the material conveying area extends along a first preset direction, and the multiple material selection areas are distributed on both sides of the material conveying area along the first preset direction, and the multiple material selection areas on the same side are arranged at intervals along the first preset direction; each material selection area is equipped with a corresponding material unloading area on both sides along a second preset direction; The conveyor belt is connected to the material conveying area and is used to convey materials along the first preset direction; each material selection area is connected to a corresponding selection table; The material conveying area and the multiple material selection areas are all blocked from the material guiding cavity, and each material unloading area has a unloading port that communicates with the material guiding cavity; the second preset direction is perpendicular to the first preset direction.
2. The multi-station sorting machine according to claim 1, characterized in that: Each of the aforementioned selection stations includes a base, a light-emitting unit, and a light-transmitting selection plate; Both the light-emitting unit and the light-transmitting selection plate are connected to the base, and the light-transmitting selection plate is located above the light-emitting unit; The light-transmitting sorting plate is used to receive the material removed from the conveyor belt.
3. The multi-station sorting machine according to claim 2, characterized in that: Both the light-emitting unit and the light-transmitting selection plate are detachably connected to the base.
4. The multi-station sorting machine according to claim 2, characterized in that: The base is movably connected to the material selection area.
5. The multi-station sorting machine according to claim 4, characterized in that: The material selection area is equipped with a slide rail extending along the second preset direction, and the base is connected to a slider that slides in cooperation with the slide rail.
6. The multi-station sorting machine according to claim 1, characterized in that: The multi-station sorting machine also includes a negative pressure fan connected to the frame. The negative pressure fan is used to generate a negative pressure airflow in the material guiding chamber. The negative pressure airflow is used to guide the material introduced through the discharge port to move towards the discharge port of the material guiding chamber.
7. The multi-station sorting machine according to claim 6, characterized in that: Along the first preset direction, the discharge port of the material guiding cavity is located in its middle.
8. The multi-station sorting machine according to claim 7, characterized in that: A discharge pipe is provided at the discharge port, and the negative pressure fan is connected to the required discharge pipe.
9. A sorting system, characterized in that: The sorting system includes a feeder, a first collecting cylinder, a second collecting cylinder, and a multi-station sorting machine as described in any one of claims 1-8; The feeder is used to convey materials to the feeding position of the conveyor belt; the first collecting cylinder and the second collecting cylinder are used to collect the materials output from the unloading position of the conveyor belt and the materials discharged from the discharge port, respectively.
10. The sorting system according to claim 9, characterized in that: The sorting system also includes a supplementary lighting unit, which is positioned above the conveyor belt.