Aluminum profile film sticking machine with dust removal structure

Abstract

The utility model relates to the technical field of mechanical automation, and discloses an aluminum profile laminator with a dust removal structure, which comprises a worktable, cushion blocks are fixedly mounted on two sides of the bottom of the worktable at equal intervals, roll shafts are arranged at the top of the worktable at equal intervals, and plates are arranged on the surfaces of the roll shafts. A dust removal assembly is arranged at the top of the workbench, and a dust suction assembly is arranged on the surface of the dust removal assembly. The dedusting assembly is arranged to remove dust around a plate, the high-pressure fan is started to work, high-pressure gas reaches the flow dividing box through the first connecting pipe and then reaches the interior of the hollowed-out concave plate through the second connecting pipe, and comprehensive dedusting is conducted on the periphery of the plate through the communicating pipe, the leak hole universal ball, the connecting pipes and the spray heads; when the angle of the spray head needs to be adjusted, an operator pushes the adjusting disc to drive the connecting pipe and the leak hole universal ball to rotate in the arc groove, accurate dust removal of the plate can be achieved, and therefore the dust removal effect is achieved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical automation technology, specifically to an aluminum profile film applicator with a dust removal structure. Background Technology

[0002] Since the 20th century, with the continuous advancement of materials science and processing technology, the application scope of aluminum profiles has been expanding. In the aerospace field, aluminum profiles are widely used in aircraft fuselage frames, wings, and other components due to their lightweight and high strength characteristics. Aluminum alloy profiles can reduce aircraft weight while meeting the requirements of strength and corrosion resistance. In the industrial field, aluminum profiles are used to manufacture frames for various industrial equipment, conveyor belt supports, etc. Meanwhile, in the construction field, the types and styles of aluminum profiles are becoming increasingly diverse. In addition to traditional door and window profiles, they are also used in curtain walls, sunshade systems, etc. Aluminum profiles for building curtain walls can present different colors and textures through surface treatment technology to meet the diverse needs of building appearance design. The automotive industry also uses aluminum profiles extensively to reduce vehicle weight and improve fuel economy. Aluminum profiles are used in automotive engine mounts, anti-collision beams, and other components, which ensures structural strength while reducing the overall vehicle weight.

[0003] In the existing technology, during the production process of aluminum profiles, from the extruded aluminum profiles to the film application process, there may be processing steps such as cutting, drilling, and grinding. These processing operations will generate dust and debris on the surface of the aluminum profiles. The dust removal structure can clean the surface of the aluminum profiles before film application, remove these impurities, and ensure the quality of film application. However, during use, the existing dust removal devices can only perform one-sided cleaning and cannot simultaneously remove dust from different sides of the aluminum profiles, resulting in poor dust removal effect. Moreover, a large amount of dust is generated during the dust removal process, which will cause environmental pollution if not treated in time.

[0004] Therefore, an aluminum profile film applicator with a dust removal structure was proposed. Utility Model Content

[0005] The purpose of this invention is to provide an aluminum profile film applicator with a dust removal structure to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an aluminum profile film applicator with a dust removal structure, comprising a worktable, pads fixedly installed at equal intervals on both sides of the bottom of the worktable, rollers arranged at equal intervals on the top of the worktable, a plate being provided on the surface of the rollers, a dust removal component being provided on the top of the worktable, and a dust suction component being provided on the surface of the dust removal component.

[0007] Preferably, the dust removal assembly specifically includes: a concave plate, fixedly installed on the top of the workbench; a chute plate, fixedly installed on the top of the inner wall of the concave plate; a mounting plate, fixedly installed on one side of the concave plate; a side plate, fixedly connected to one side of the workbench; and a diversion box, fixedly installed on the top of the workbench.

[0008] Preferably, the surface of the mounting plate has a hole, and the inner wall of the hole is rotatably connected to a threaded rod with opposite threads. One end of the threaded rod is fixedly connected to a cross block, and the other end of the threaded rod movably passes through one side of the concave plate and extends into the interior of the slide plate. The outer wall of the threaded rod is threaded with T-shaped threaded blocks at equal intervals. The outer wall of the T-shaped threaded blocks is slidably connected to the inner wall of the slide plate, and a hollow concave plate is fixedly installed at the bottom of the T-shaped threaded blocks.

[0009] Preferably, the inner wall of the hollow concave plate is connected with connecting pipes at equal intervals. The inner wall of the connecting pipe is provided with an arc groove. A perforated ball is movably installed on the inner wall of the arc groove. A connecting pipe is connected to the surface of the perforated ball. An adjusting plate is fixedly sleeved on the outer wall of the connecting pipe. A nozzle is connected to the other end of the connecting pipe.

[0010] Preferably, a high-pressure blower is fixedly installed on the top of the side plate. A connecting pipe is installed on the surface of the high-pressure blower. The other end of the connecting pipe extends to the top of the concave plate and connects to the top of the distribution box. Connecting pipes are installed on both sides of the distribution box. The other end of the connecting pipes connects through one side of the concave plate and extends to the inner wall of the concave plate, connecting to one side of the hollow concave plate. Through the cooperation between the high-pressure blower, connecting pipe one, distribution box, and connecting pipe two, high-pressure gas can be delivered to the hollow concave plate. Through the cooperation between the hollow concave plate, connecting pipe, arc groove, perforated universal ball, connecting pipe, adjusting plate, and nozzle, dust can be removed around the plate. At the same time, the angle of the nozzle can be adjusted. Through the cooperation between the concave plate, sliding plate, mounting plate, positive and negative threaded screws, cross block, and T-shaped threaded block, the spacing of the hollow concave plate can be adjusted to meet the dust removal needs of plates of different sizes, thereby achieving the dust removal effect.

[0011] Preferably, the dust collection assembly specifically includes: a connecting box, fixedly installed on the top of the workbench; a side box, equidistantly fixedly installed on both sides of the inner wall of the concave plate; a suction head, equidistantly and evenly connected to the other side of the side box; a filter box, fixedly installed on the top of the side plate; a top plate, disposed on the top of the filter box; and threaded blocks, respectively fixedly installed on the front and back of the filter box and the top plate.

[0012] Preferably, a first straw is installed between the two sides of the connecting box and the side box, and a second straw is installed between the front of the connecting box and the other end of the second straw is connected to one side of the filter box.

[0013] Preferably, a fixed frame is installed on one side of the inner wall of the filter box, and a vacuum cleaner is fixedly installed between the inner walls of the fixed frame. The other side of the filter box is connected to the air outlet pipe. The inner wall surface of the filter box is provided with evenly spaced sliding grooves, and a filter plate is engaged between the inner walls of the sliding grooves. A screw is threaded between the inner walls of the threaded blocks, and an elliptical block is fixedly installed at one end of the screw. By cooperating with the connecting box, side box, suction head, suction pipe one, suction pipe two, filter box, fixed frame, and vacuum cleaner, the surrounding dust can be collected. The dust can be filtered through the air outlet pipe, sliding grooves, and filter plate. The filter plate can be disassembled and cleaned through the top plate, threaded block, screw, and elliptical block, thereby achieving the dust collection effect.

[0014] This utility model provides an aluminum profile film applicator with a dust removal structure. It has the following beneficial effects:

[0015] (1) This utility model removes dust from the surrounding area of ​​the board by setting up a dust removal component. When the high-pressure fan is started, the high-pressure gas reaches the distribution box through the connecting pipe one, and then reaches the inside of the hollow concave plate through the connecting pipe two. The surrounding area of ​​the board is then thoroughly dusted through the connecting pipe, the perforated ball, the connecting pipe, and the nozzle. When the angle of the nozzle needs to be adjusted, the operator pushes the adjustment plate to drive the connecting pipe and the perforated ball to rotate in the arc groove, which can achieve accurate dust removal of the board, improve the dust removal efficiency, meet the dust removal needs of different boards, and thus achieve the dust removal effect.

[0016] (2) This utility model collects the surrounding dust in a timely manner by setting up a dust collection component. When the vacuum cleaner is started, the dust reaches the side box through the suction head, then reaches the connecting box through the first suction pipe, and then reaches the filter box through the second suction pipe. It is then filtered through three layers of filter plates for coarse filtration, fine filtration and ultrafine filtration, and then discharged from the air outlet pipe to avoid dust flying. At the same time, it can also perform a certain amount of dust collection on the surface of the board, thereby achieving the dust collection effect. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial structural diagram of the dust removal component of this utility model;

[0019] Figure 3 This is a partial structural diagram of the T-shaped threaded block of this utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the connecting pipe of this utility model;

[0021] Figure 5 This is a partial structural diagram of the dust collection component of this utility model;

[0022] Figure 6 This is a partial structural diagram of the slide groove of this utility model.

[0023] In the diagram: 1. Workbench, 2. Pad, 3. Roller, 4. Plate, 5. Dust removal assembly, 511. Concave plate, 512. Slide plate, 513. Mounting plate, 514. Positive and negative threaded rods, 515. Cross block, 516. T-shaped threaded block, 517. Hollowed-out concave plate, 518. Connecting pipe, 519. Arc groove, 5111. Leakage hole universal ball, 5112. Connecting pipe, 5113. Adjusting disc, 5114. Nozzle, 5115. Side plate, 5116. High pressure. Fan, 5117 Connecting pipe 1, 5118 Diverter box, 5119 Connecting pipe 2, 6 Dust collection assembly, 611 Connecting box, 612 Side box, 613 Suction head, 614 Suction hose 1, 615 Suction hose 2, 616 Filter box, 617 Fixing frame, 618 Vacuum cleaner, 619 Air outlet pipe, 6111 Slide, 6112 Filter plate, 6113 Top plate, 6114 Threaded block, 6115 Screw, 6116 Elliptical block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0026] Example 1:

[0027] A preferred embodiment of the aluminum profile film applicator with a dust removal structure provided by this utility model is, for example... Figure 1-6 As shown: An aluminum profile film applicator with a dust removal structure includes a worktable 1, pads 2 are fixedly installed at equal intervals on both sides of the bottom of the worktable 1, rollers 3 are arranged at equal intervals on the top of the worktable 1, a plate 4 is arranged on the surface of the rollers 3, a dust removal component 5 is arranged on the top of the worktable 1, and a dust suction component 6 is arranged on the surface of the dust removal component 5.

[0028] The dust removal assembly 5 specifically includes: a concave plate 511, which is fixedly installed on the top of the workbench 1; a chute plate 512, which is fixedly installed on the top of the inner wall of the concave plate 511; a mounting plate 513, which is fixedly installed on one side of the concave plate 511; a side plate 5115, which is fixedly connected to one side of the workbench 1; and a flow distribution box 5118, which is fixedly installed on the top of the workbench 1.

[0029] The surface of the mounting plate 513 has a hole, and the inner wall of the hole is rotatably connected to a threaded rod 514. One end of the threaded rod 514 is fixedly connected to a cross block 515, and the other end of the threaded rod 514 moves through one side of the concave plate 511 and extends into the interior of the slide plate 512. The outer wall of the threaded rod 514 is equidistantly threaded with T-shaped threaded blocks 516. The outer wall of the T-shaped threaded blocks 516 is slidably connected to the inner wall of the slide plate 512. The bottom of the T-shaped threaded blocks 516 is fixedly installed with a hollow concave plate 517.

[0030] The inner wall of the hollow concave plate 517 is connected with connecting pipes 518 at equal intervals. The inner wall of the connecting pipe 518 is provided with an arc groove 519. The inner wall of the arc groove 519 is movably installed with a perforated ball 5111. The surface of the perforated ball 5111 is connected with a connecting pipe 5112. The outer wall of the connecting pipe 5112 is fixedly fitted with an adjusting plate 5113. The other end of the connecting pipe 5112 is connected with a nozzle 5114.

[0031] A high-pressure blower 5116 is fixedly installed on the top of the side plate 5115. A connecting pipe 5117 is installed on the surface of the high-pressure blower 5116. The other end of the connecting pipe 5117 extends to the top of the concave plate 511 and connects to the top of the distribution box 5118. A connecting pipe 5119 is installed on both sides of the distribution box 5118. The other end of the connecting pipe 5119 passes through one side of the concave plate 511 and extends to one side of the inner wall of the concave plate 511, connecting to one side of the hollow concave plate 517.

[0032] In this example, dust removal component 5 is used to remove dust from the area around the board 4. The high-pressure blower 5116 is started, and the high-pressure gas reaches the distribution box 5118 through connecting pipe 1 5117, and then reaches the interior of the hollowed-out concave plate 517 through connecting pipe 2 5119. The gas then passes through connecting pipe 518, perforated ball joint 5111, connecting pipe 5112, and nozzle 5114 to thoroughly remove dust from the area around the board 4. When the angle of nozzle 5114 needs to be adjusted, the operator pushes the adjustment plate 5113 to rotate the connecting pipe 5112 and perforated ball joint 5111 in the arc groove 519, which can achieve accurate dust removal of the board and thus achieve the purpose of dust removal.

[0033] Example 2:

[0034] Based on Embodiment 1, a preferred embodiment of the aluminum profile film applicator with a dust removal structure provided by this utility model is as follows: Figure 1-6As shown: The vacuuming assembly 6 specifically includes: a connecting box 611, which is fixedly installed on the top of the workbench 1; a side box 612, which is fixedly installed at equal intervals on both sides of the inner wall of the concave plate 511; a suction head 613, which is installed at equal intervals and evenly connected to the other side of the side box 612; a filter box 616, which is fixedly installed on the top of the side plate 5115; a top plate 6113, which is set on the top of the filter box 616; and threaded blocks 6114, which are fixedly installed on the front and back of the filter box 616 and the top plate 6113, respectively.

[0035] A first suction tube 614 is installed between the two sides of the connecting box 611 and the side box 612. A second suction tube 615 is installed on the front of the connecting box 611. The other end of the second suction tube 615 is connected to one side of the filter box 616.

[0036] A fixed frame 617 is installed on one side of the inner wall of the filter box 616. A vacuum cleaner 618 is fixedly installed between the inner walls of the fixed frame 617. The other side of the filter box 616 is connected to the air outlet 619. Slide grooves 6111 are evenly spaced on the inner wall surface of the filter box 616. Filter plates 6112 are engaged between the inner walls of the slide grooves 6111. Screws 6115 are threaded between the inner walls of the threaded blocks 6114. An elliptical block 6116 is fixedly installed at one end of the screw 6115.

[0037] In this example, the dust collection component 6 is set up to collect the surrounding dust in a timely manner. The vacuum cleaner 618 is started to work. The dust reaches the side box 612 through the suction head 613, then reaches the connecting box 611 through the first suction pipe 614, and then reaches the filter box 616 through the second suction pipe 615. It undergoes coarse filtration, fine filtration and ultrafine filtration through the three-layer filter plate 6112, and is then discharged from the air outlet 619, thereby achieving the function of dust collection.

[0038] Working principle: First, the board 4 is placed on the roller 3. The dust removal component 5 removes dust from the area surrounding the board 4. The high-pressure blower 5116 is started, and the spiral blades rotate at high speed. High-pressure gas passes through connecting pipe 1 5117 to the distribution box 5118, and then through connecting pipe 2 5119 to the interior of the hollowed-out concave plate 517. The gas then passes through the connecting pipe 518, the perforated universal ball 5111, the connecting pipe 5112, and the nozzle 5114 to thoroughly remove dust from the area around the board 4. The gas is delivered to the connecting pipe 5112 through the perforated universal ball 5111. For special shaped boards, the angle of the nozzle 5114 can be adjusted. The operator pushes the adjusting disc 5113 to rotate the connecting pipe 5112 and the perforated universal ball 5111 within the arc groove 519, achieving accurate dust removal from the board. The operator rotates the cross block 515 to rotate the positive and negative threaded rod 514; one is a positive thread. The other is a reverse thread, which moves the two threads inward, bringing the nozzle 5114 closer to the board 4, thus improving the dust removal effect. It can also adapt to the dust removal of boards of different sizes. After dust removal, a large amount of dust will be generated around the dust. Then, the dust collection component 6 is set up to collect the surrounding dust in time. The vacuum cleaner 618 is started to work. The dust reaches the side box 612 through the suction head 613, then reaches the connecting box 611 through the first suction pipe 614, and then reaches the filter box 616 through the second suction pipe 615. It undergoes coarse filtration, fine filtration, and ultrafine filtration through the three-layer filter plate 6112, and then is discharged from the air outlet pipe 619. When the filter plate 6112 needs to be disassembled and cleaned, the operator rotates the elliptical block 6116 to drive the threaded rod 6114 to rotate and disengage from the threaded block 6114 on the filter box 616. Then, the filter plate 6112 is taken out from the slide groove 6111 for cleaning and reuse, thereby achieving the functions of dust removal and dust collection.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An aluminum profile film applicator with a dust removal structure, comprising a workbench (1), characterized in that: The bottom sides of the workbench (1) are fixedly installed with pads (2) at equal intervals. The top of the workbench (1) is provided with rollers (3) at equal intervals. The surface of the rollers (3) is provided with plates (4). The top of the workbench (1) is provided with a dust removal component (5). The surface of the dust removal component (5) is provided with a dust suction component (6).

2. The aluminum profile film applicator with a dust removal structure according to claim 1, characterized in that: The dust removal component (5) specifically includes: A concave plate (511) is fixedly installed on the top of the workbench (1); The slide plate (512) is fixedly installed on the top of the inner wall of the concave plate (511); Mounting plate (513) is fixedly installed on one side of recessed plate (511); Side plate (5115) is fixedly connected to one side of the workbench (1); The distributor box (5118) is fixedly installed on the top of the workbench (1).

3. The aluminum profile film applicator with a dust removal structure according to claim 2, characterized in that: The mounting plate (513) has a hole on its surface. A threaded rod (514) is rotatably connected to the inner wall of the hole. A cross block (515) is fixedly connected to one end of the threaded rod (514). The other end of the threaded rod (514) moves through one side of the concave plate (511) and extends into the interior of the slide plate (512). A T-shaped threaded block (516) is equidistantly threaded to the outer wall of the threaded rod (514). The outer wall of the T-shaped threaded block (516) is slidably connected to the inner wall of the slide plate (512). A hollow concave plate (517) is fixedly installed at the bottom of the T-shaped threaded block (516).

4. The aluminum profile film applicator with a dust removal structure according to claim 3, characterized in that: The inner wall of the hollow concave plate (517) is connected with connecting pipes (518) at equal intervals. The inner wall of the connecting pipe (518) is provided with an arc groove (519). The inner wall of the arc groove (519) is movably installed with a perforated ball (5111). The surface of the perforated ball (5111) is connected with a connecting pipe (5112). The outer wall of the connecting pipe (5112) is fixedly fitted with an adjusting disc (5113). The other end of the connecting pipe (5112) is connected with a nozzle (5114).

5. The aluminum profile film applicator with a dust removal structure according to claim 2, characterized in that: A high-pressure blower (5116) is fixedly installed on the top of the side plate (5115). A connecting pipe (5117) is installed on the surface of the high-pressure blower (5116). The other end of the connecting pipe (5117) extends to the top of the concave plate (511) and connects to the top of the distribution box (5118). A connecting pipe (5119) is installed on both sides of the distribution box (5118). The other end of the connecting pipe (5119) connects through one side of the concave plate (511) and extends to one side of the inner wall of the concave plate (511) and connects to one side of the hollow concave plate (517).

6. The aluminum profile film applicator with a dust removal structure according to claim 1, characterized in that: The vacuuming component (6) specifically includes: The connecting box (611) is fixedly installed on the top of the workbench (1); The side boxes (612) are fixedly installed at equal intervals on both sides of the inner wall of the concave plate (511); The suction head (613) is installed on the other side of the side box (612) at equal and uniform intervals; The filter box (616) is fixedly installed on the top of the side plate (5115); Top plate (6113) is installed on top of filter box (616); Threaded blocks (6114) are fixedly installed on the front and back of the filter box (616) and the top plate (6113), respectively.

7. The aluminum profile film applicator with a dust removal structure according to claim 6, characterized in that: A first straw (614) is installed between the two sides of the connecting box (611) and the side box (612), and a second straw (615) is installed on the front of the connecting box (611). The other end of the second straw (615) is connected to one side of the filter box (616).

8. An aluminum profile film applicator with a dust removal structure according to claim 6, characterized in that: A fixed frame (617) is installed on one side of the inner wall of the filter box (616), and a vacuum cleaner (618) is fixedly installed between the inner walls of the fixed frame (617). The other side of the filter box (616) is connected to the air outlet pipe (619). The inner wall surface of the filter box (616) is provided with equidistant and uniform sliding grooves (6111). A filter plate (6112) is engaged and connected between the inner walls of the sliding grooves (6111). A screw (6115) is threadedly connected between the inner walls of the threaded blocks (6114). An elliptical block (6116) is fixedly installed at one end of the screw (6115).

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