Automatic head shrinking device for aluminum pipe

By designing an automatic aluminum tube shrinking device, the coordinated movement of the drive component and the die solves the problems of wasted manpower and poor connection in manual shrinking equipment, realizing automated shrinking and smooth connection of aluminum tubes, and improving production efficiency.

CN223616454UActive Publication Date: 2025-12-02DAWN ZHONGSHAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202423062625.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-12-02
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing aluminum tube shrinking equipment is manual, which leads to a waste of human resources and affects the smooth connection between the upstream and downstream processes of aluminum tube production.

Method used

Design an automatic aluminum tube shrinking device, including a drive assembly, a rotating base, a directional plate, and a die. The drive assembly drives the rotating base to rotate, causing the die to move inward or outward, thereby realizing the automatic shrinking of the aluminum tube.

Benefits of technology

It enables automatic shrinking of aluminum tubes, saves labor costs, improves aluminum tube production efficiency, and ensures smooth connection of aluminum tubes before and after the drawing device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic head shrinking device for an aluminum pipe. The automatic head shrinking device comprises a driving assembly, a rotating seat, a directional disc, a guide disc and a plurality of cutting dies, the driving assembly is connected with the rotating seat and used for driving the rotating seat to rotate; the orienting disc is arranged on the peripheral side of the rotating seat, and a plurality of orienting grooves are formed in the orienting disc in the circumferential direction and are radially arranged along the center of the orienting disc; the cutting die is arranged in the directional groove and abuts against the rotating base. The guide disc is arranged on the rotating seat and is movably connected with the cutting die; the aluminum pipe penetrates between the cutting dies, and the driving assembly drives the cutting dies to move inwards when driving the rotating seat to rotate forwards so as to extrude the aluminum pipe to deform; or when the rotating seat is driven to rotate reversely, the cutting dies are driven to move outwards, so that the aluminum pipe moves between the cutting dies; by means of the structure, automatic head shrinking of the aluminum pipe can be achieved, the pipe pulling mechanism can conveniently clamp and pull the aluminum pipe, labor cost is saved, front-back connection of the aluminum pipe in the pulling device can be smoother, and the production efficiency of the aluminum pipe can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum tube processing equipment, and in particular to an automatic aluminum tube shrinking device. Background Technology

[0002] The production process of aluminum tubes includes heat treatment of aluminum columns, hot sawing, pultrusion molding, and straightening. After pultrusion molding, the aluminum tubes also need to undergo a drawing process to improve their precision. In existing equipment, the aluminum tubes need to be pulled through the drawing device by a tube pulling mechanism, which requires the ends of the aluminum tubes to be retracted to facilitate clamping and pulling by the tube pulling mechanism. However, current retraction equipment is manual, which not only occupies manpower but also easily causes the connection between the front and back ends of the aluminum tubes in the drawing device to be unsmooth, affecting the normal operation of the preceding and following processes. Therefore, there is an urgent need for an automatic aluminum tube retraction device to solve the above problems. Utility Model Content

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an automatic aluminum tube shrinking device.

[0004] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: an automatic aluminum tube shrinking device, including a drive assembly, a rotating seat, a directional disc, a guide disc, and several cutting dies;

[0005] The drive assembly is connected to the rotating base and is used to drive the rotating base to rotate;

[0006] The directional disc is installed on the periphery of the rotating seat and has several directional grooves arranged circumferentially. The directional grooves are arranged radially along the center of the directional disc.

[0007] The die is set in the directional groove and abuts against the rotating seat;

[0008] The guide plate is mounted on the rotating seat and is movably connected to the die-cutting mold;

[0009] An aluminum tube is inserted between the die-cutting molds. When the drive unit rotates the rotating seat in the forward direction, it drives the die-cutting molds to move inward to compress and deform the aluminum tube; or when the drive unit rotates the rotating seat in the reverse direction, it drives the die-cutting molds to move outward so that the aluminum tube moves between the die-cutting molds.

[0010] As one of the preferred embodiments of this utility model, the drive assembly includes a motor, a reducer, a drive gear, and a driven gear. The output end of the motor is connected to the drive gear through the reducer, and the driven gear is connected to the rotating seat and meshes with the drive gear.

[0011] As one of the preferred embodiments of this utility model, the driven gear and the rotating seat are integrally formed.

[0012] As one of the preferred embodiments of this utility model, the inner wall of the rotating seat is provided with a plurality of first arc-shaped directional grooves, the guide plate is provided with a plurality of second arc-shaped directional grooves, one end of the die extends into the first arc-shaped directional groove and a guide block extending into the second arc-shaped directional groove is provided thereon.

[0013] In one of the preferred embodiments of this utility model, the guide disk is connected to the rotating seat through a positioning structure so that the guide disk and the rotating seat rotate synchronously.

[0014] In one of the preferred embodiments of this utility model, the positioning structure is configured as a positioning pin.

[0015] As one of the preferred embodiments of this utility model, the directional disk is located on one side of the rotating seat and the guide disk is located on the other side of the rotation. It also includes a pressure plate that is connected to the directional disk by a detachable structure and pressed onto the guide disk.

[0016] As one of the preferred embodiments of this utility model, the detachable structure is configured as a bolt connection structure.

[0017] As one of the preferred embodiments of this utility model, an automatic aluminum tube shrinking device further includes a protective cover covering the drive assembly, rotating seat, directional disc, guide disc, and several die-cutting molds.

[0018] The beneficial effects of this utility model are as follows: An automatic aluminum tube shrinking device includes a drive assembly, a rotating base, a directional disc, a guide disc, and several die-cutting molds. The drive assembly is connected to the rotating base and is used to drive the rotating base to rotate. The directional disc is installed on the periphery of the rotating base and has several directional grooves arranged circumferentially thereon, with the directional grooves arranged radially along the center of the directional disc. The die-cutting molds are set in the directional grooves and abut against the rotating base. The guide disc is installed on the rotating base and is movably connected to the die-cutting molds. The aluminum tube passes through the die-cutting molds. When the drive assembly drives the rotating base to rotate in the forward direction, it drives the die-cutting molds to move inward to compress and deform the aluminum tube; or when the drive assembly drives the rotating base to rotate in the reverse direction, it drives the die-cutting molds to move outward so that the aluminum tube moves between the die-cutting molds. Through the above structure, automatic shrinking of the aluminum tube can be achieved, which facilitates the clamping and pulling of the aluminum tube by the tube-pulling mechanism. This not only saves labor costs but also makes the connection between the front and rear of the aluminum tube in the pulling device smoother, which is conducive to improving the production efficiency of aluminum tubes. Attached Figure Description

[0019] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:

[0020] Figure 1 This is a schematic diagram of an automatic aluminum tube shrinking device.

[0021] Figure 2 This is an exploded view of a portion of the structure of an automatic aluminum tube shrinking device. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0024] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0026] Reference Figures 1 to 2 An automatic aluminum tube shrinking device includes a drive assembly 10, a rotating seat 20, a directional disc 30, a guide disc 40, and several die-cutting molds 50.

[0027] Drive assembly 10 is connected to rotating seat 20 and is used to drive rotating seat 20 to rotate;

[0028] The directional disk 30 is mounted on the periphery of the rotating seat 20 and has a plurality of directional grooves 31 arranged circumferentially thereon. The directional grooves 31 are arranged radially along the center of the directional disk 30.

[0029] The die 50 is set in the directional groove 31 and abuts against the rotating seat 20;

[0030] The guide plate 40 is mounted on the rotating seat 20 and is movably connected to the die 50;

[0031] An aluminum tube is inserted between the die 50s. When the drive assembly 10 drives the rotating seat 20 to rotate in the forward direction, it drives the die 50 to move inward to compress and deform the aluminum tube; or when the drive assembly 10 drives the rotating seat 20 to rotate in the reverse direction, it drives the die 50 to move outward so that the aluminum tube moves between the die 50s.

[0032] 1) In this utility model, the automatic shrinking device is connected between the pultrusion process and the drawing process. After pultrusion, the aluminum tube is fed into the automatic shrinking device. After the shrinking process of the automatic shrinking device, it is clamped and pulled by the tube drawing mechanism and sent into the drawing device. Specifically, after pultrusion, the aluminum tube is inserted into the shrinking space formed by multiple dies 50. When the drive component 10 drives the rotating seat 20 to rotate in the forward direction, it will drive the die 50 to move towards the center of the directional plate 30 in the directional groove 31 on the directional plate 30 (the directional plate 30 and the pressure plate 81 are stationary), thereby squeezing the aluminum tube and causing the aluminum tube to deform and shrink under pressure.

[0033] 2) In the next stroke of the drive assembly 10, the drive assembly 10 drives the rotating seat 20 to rotate in the opposite direction, which will drive the die 50 to move away from the center of the directional plate 30 in the directional groove 31 on the directional plate 30 (the directional plate 30 and the pressure plate 81 are stationary), thereby causing the die 50 to move away from the aluminum tube. The tube pulling mechanism can grab the part squeezed by the die 50 to pull the aluminum tube to the device.

[0034] 3) In some embodiments, the inner wall of the rotating seat 20 is provided with a plurality of first arc-shaped directional grooves 61, and the guide plate 40 is provided with a plurality of second arc-shaped directional grooves 62. One end of the die 50 extends into the first arc-shaped directional groove 61 and is provided with a guide block 51 extending into the second arc-shaped directional groove 62. When the rotating seat 20 rotates in the forward direction, it will push one end of the die 50 through the first arc-shaped directional groove 61, so that the rotational motion of the rotating seat 20 and the guide plate 40 is converted into the linear motion of the die 50 in the directional groove 31. When the rotating seat 20 rotates in the reverse direction, it will drive the movement of the guide block 51 and the die 50 through the second arc-shaped directional groove 62 on the guide plate 40, so that the rotational motion of the rotating seat 20 and the guide plate 40 is converted into the linear motion of the die 50 in the directional groove 31, and finally realizes the reciprocating motion of the die 50 in the directional groove 31.

[0035] 4) The advantages of this utility model are: the above structure can realize the automatic shrinking of aluminum tubes, which makes it convenient for the tube pulling mechanism to clamp and pull the aluminum tubes. This not only saves labor costs, but also makes the connection between the front and rear of the aluminum tubes in the pulling device smoother, which is conducive to improving the production efficiency of aluminum tubes.

[0036] In a preferred embodiment of the drive assembly 10, the drive assembly 10 includes a motor 11, a reducer 12, a drive gear 13, and a driven gear 14. The output end of the motor 11 is connected to the drive gear 13 through the reducer 12, and the driven gear 14 is connected to the rotating seat 20 and meshes with the drive gear 13. In this configuration, the motor 11 drives the reducer 12 to move, and after being reduced by the reducer 12, it drives the drive gear 13 to rotate. The drive gear 13 drives the rotating seat 20 to rotate through the driven gear 14. By changing the rotation direction of the motor 11, the rotating seat 20 can be driven to move in the forward or reverse direction.

[0037] In some embodiments, the driven gear 14 is integrally formed with the rotating seat 20.

[0038] In some embodiments, the guide disk 40 is connected to the rotating seat 20 via a positioning structure 70 so that the guide disk 40 and the rotating seat 20 rotate synchronously; as a preferred embodiment of the positioning structure 70, the positioning structure 70 is configured as a positioning pin.

[0039] In some embodiments, the directional disk 30 is located on one side of the rotating seat 20 and the guide disk 40 is located on the other side of the rotation. It also includes a pressure plate 81 connected to the directional disk 30 via a detachable structure 80 and pressed onto the guide disk 40. As a preferred embodiment of the detachable structure 80, the detachable structure 80 is configured as a bolted connection structure.

[0040] In some embodiments, an automatic aluminum tube shrinking device further includes a protective cover 90 covering the drive assembly 10, the rotating seat 20, the directional disk 30, the guide disk 40, and a plurality of die-cutting molds 50.

[0041] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. An automatic aluminum tube shrinking device, characterized in that: It includes a drive assembly (10), a rotating base (20), a directional plate (30), a guide plate (40), and several die-cutting molds (50); The drive assembly (10) is connected to the rotating seat (20) and is used to drive the rotating seat (20) to rotate; The directional disk (30) is mounted on the periphery of the rotating seat (20) and has a plurality of directional grooves (31) arranged circumferentially thereon. The directional grooves (31) are arranged radially along the center of the directional disk (30). The die (50) is disposed in the directional groove (31) and abuts against the rotating seat (20); The guide plate (40) is mounted on the rotating seat (20) and is movably connected to the die (50); An aluminum tube is inserted between the die-cutting molds (50). When the drive assembly (10) drives the rotating seat (20) to rotate in the forward direction, it drives the die-cutting molds (50) to move inward to compress and deform the aluminum tube; or when it drives the rotating seat (20) to rotate in the reverse direction, it drives the die-cutting molds (50) to move outward so that the aluminum tube moves between the die-cutting molds (50).

2. The automatic aluminum tube shrinking device according to claim 1, characterized in that: The drive assembly (10) includes a motor (11), a reducer (12), a drive gear (13), and a driven gear (14). The output end of the motor (11) is connected to the drive gear (13) through the reducer (12), and the driven gear (14) is connected to the rotating seat (20) and meshes with the drive gear (13).

3. The automatic aluminum tube shrinking device according to claim 2, characterized in that: The driven gear (14) and the rotating seat (20) are integrally formed.

4. The automatic aluminum tube shrinking device according to claim 1, characterized in that: The inner wall of the rotating seat (20) is provided with a plurality of first arc-shaped directional grooves (61), the guide plate (40) is provided with a plurality of second arc-shaped directional grooves (62), one end of the die (50) extends into the first arc-shaped directional groove (61) and is provided with a guide block (51) extending into the second arc-shaped directional groove (62).

5. The automatic aluminum tube shrinking device according to claim 1, characterized in that: The guide disk (40) is connected to the rotating seat (20) through the positioning structure (70) so that the guide disk (40) and the rotating seat (20) rotate synchronously.

6. The automatic aluminum tube shrinking device according to claim 5, characterized in that: The positioning structure (70) is configured as a positioning pin.

7. The automatic aluminum tube shrinking device according to claim 1, characterized in that: The directional disk (30) is located on one side of the rotating seat (20), and the guide disk (40) is located on the other side of the rotating seat. It also includes a pressure plate (81) connected to the directional disk (30) via a detachable structure (80) and pressed onto the guide disk (40).

8. The automatic aluminum tube shrinking device according to claim 7, characterized in that: The detachable structure (80) is configured as a bolted connection structure.

9. The automatic aluminum tube shrinking device according to claim 1, characterized in that: It also includes a protective cover (90) covering the drive assembly (10), the rotating seat (20), the directional disk (30), the guide disk (40), and a plurality of die-cutting molds (50).