Hoop production device
By automating the forming, feeding, and positioning components, the safety and convenience issues caused by manual operation have been resolved, thereby improving the safety and accuracy of clamp production.
Patent Information
- Application Number
- CN202423112636.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing clamp production equipment requires manual handling of steel plates, which results in low safety and inconvenience in operation.
Design a clamp production device, including a forming component, a feeding component, a pre-positioning component, and a pushing component. Utilize an automatic adsorption and positioning mechanism to achieve automated transfer and positioning of steel plates, avoiding manual operation.
This improved production safety and ensured the accuracy and ease of operation in clamp production.
Smart Images

Figure CN223616499U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of clamp production, and in particular relates to a clamp production device. Background Technology
[0002] Pipe clamps are used in construction, manufacturing, and automotive repair to secure pipes and electrical wires, ensuring their safety and performance during use. They can also be used to secure other items, such as timber boards and flooring, preventing excessive vibration and damage during processing or transportation. They are typically made from pressed steel plates.
[0003] Comparing with Chinese Patent No. CN212329331U, a pressing device for producing cable clamps is disclosed, including a workbench with a support frame. One end of the support frame, furthest from the workbench, is connected to the left side of an electric telescopic rod. The bottom end of the electric telescopic rod is connected to a pressure plate. An upper die is fixedly connected to a protrusion. A groove is formed on the workbench, and a lower die is placed within the groove. Three sets of upper and lower dies of different sizes are provided, allowing selection of the appropriate size according to the clamp manufacturing requirements. This avoids frequent changes of upper and lower dies due to size issues, making it convenient to use. Furthermore, the three sets of upper and lower dies of different sizes can be used simultaneously, improving processing efficiency. When the upper die needs replacement after prolonged use, it can be replaced by removing screws. Similarly, the lower die can be directly removed from the groove for replacement, making disassembly and installation simple.
[0004] However, the aforementioned patent requires manual handling of steel plates, and the operator needs to enter the extrusion area, which greatly reduces safety. Therefore, a new device needs to be designed. Utility Model Content
[0005] The purpose of this utility model is to provide a clamp production device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A clamp production device includes a forming assembly for supporting the extrusion forming of steel plates, and a feeding assembly for adsorbing and transferring steel plates, disposed on one side of the forming assembly. Below the feeding assembly is a pre-positioning assembly for rough pre-positioning and pushing. The feeding assembly includes a translation mechanism, with a lifting mechanism for lifting and lowering the adsorbed steel plates installed in the middle of the translation mechanism. The pre-positioning assembly includes a second bracket, with a limiting mechanism for rough positioning disposed on the second bracket, a second cylinder disposed below the second bracket, and a second push plate disposed at the output end of the second cylinder.
[0008] Furthermore: the forming component includes a base plate, on which a first bracket is mounted, and a pressing mechanism for pressing down the steel plate for forming is mounted in the middle of the first bracket, and a support mechanism for supporting and positioning the steel plate is provided below the pressing mechanism.
[0009] Furthermore: the pressing mechanism includes a hydraulic cylinder, the telescopic end of the hydraulic cylinder is equipped with a connecting seat, and a forming head is installed below the connecting seat; the support mechanism includes two symmetrically arranged first slides, the first slides are equipped with positioning guide plates, and the first slides are slidably connected to the base plate for adjusting the spacing according to the length of the steel plate.
[0010] Furthermore: the translation mechanism includes two symmetrically arranged third supports, on which linear guide rails are mounted, and on which linear motors are mounted, and a translation frame is mounted between the linear motors; the lifting mechanism includes a third cylinder, on which a lifting frame is mounted at the telescopic end, and four pneumatic suction cups are evenly distributed at the four corners of the lifting frame.
[0011] Furthermore: the linear guide rail and the third bracket are bolted together, and the linear motor and the translation frame are bolted together.
[0012] Furthermore: the limiting mechanism includes a blocking rod installed at one end of the second bracket, a first cylinder installed at the end of the second bracket away from the blocking rod, and a first push plate installed at the telescopic end of the first cylinder.
[0013] Furthermore, the limiting mechanism also includes two second slides symmetrically arranged on both sides of the second bracket, the second slides and the second bracket being slidably connected, for adjusting the spacing according to the length of the steel plate.
[0014] Furthermore, there are two symmetrically arranged blocking rods.
[0015] Compared with existing technologies, the beneficial effects are:
[0016] 1. The automatic adsorption and transfer feeding system for steel plates prevents operators from entering the crushing area, thus improving safety.
[0017] 2. The accuracy of clamp production is ensured by setting up automatic guide positioning.
[0018] 3. The ease of operation is improved by setting a rough pre-position. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of a clamp production device according to the present invention;
[0020] Figure 2This is a schematic diagram of the molding components of a clamp production device according to the present invention;
[0021] Figure 3 This is a schematic diagram of the feeding component of a clamp production device according to the present invention;
[0022] Figure 4 This is a schematic diagram of the pre-positioning component of a clamp production device according to the present invention;
[0023] Figure 5 This is a front sectional view of the prepositioning component of the clamp production device described in this utility model.
[0024] In the attached drawings, the following are the reference numerals: 101, base plate; 102, first slide; 103, positioning guide plate; 104, first support; 105, hydraulic cylinder; 106, connecting seat; 107, forming head; 201, third support; 202, linear guide rail; 203, linear motor; 204, translation frame; 205, third cylinder; 206, lifting frame; 207, pneumatic suction cup; 301, second support; 302, blocking rod; 303, first cylinder; 304, first push plate; 305, second slide; 306, second push plate; 307, second cylinder. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-5 A clamp production device includes a forming component for supporting the extrusion forming of steel plates, and a feeding component for adsorbing and transferring steel plates, which is provided on one side of the forming component. A pre-positioning component for rough pre-positioning and pushing is provided below the feeding component.
[0027] In this embodiment: the forming component includes a base plate 101, on which a first bracket 104 is mounted. A pressing mechanism for pressing down on the steel plate is mounted in the middle of the first bracket 104. A support mechanism for supporting and positioning the steel plate is provided below the pressing mechanism. The pressing mechanism includes a hydraulic cylinder 105. A connecting seat 106 is mounted on the telescopic end of the hydraulic cylinder 105. A forming head 107 is mounted below the connecting seat 106. The support mechanism includes two symmetrically arranged first slides 102. A positioning guide plate 103 is mounted on the first slides 102. The first slides 102 and the base plate 101 are slidably connected to adjust the spacing according to the length of the steel plate. The first slides 102 on both sides slide along the base plate 101 to adjust the spacing. The first slides 102 support the steel plate, and the first bracket 104 supports the extension and retraction of the hydraulic cylinder 105. The connecting seat 106 pushes the forming head 107 down to extrude and form the steel plate.
[0028] In this embodiment: the feeding assembly includes a translation mechanism, with a lifting mechanism for adsorbing and lifting steel plates installed in the middle of the translation mechanism; the translation mechanism includes two symmetrically arranged third supports 201, with linear guide rails 202 mounted on the third supports 201, linear motors 203 mounted on the linear guide rails 202, and a translation frame 204 installed between the linear motors 203; the lifting mechanism includes a third cylinder 205, with a lifting frame 206 mounted on the telescopic end of the third cylinder 205, and four pneumatic suction cups 207 evenly distributed at the four corners of the lifting frame 206; the linear guide rails 202 and The third support 201 is bolted together, and the linear motor 203 and the translation frame 204 are bolted together. The translation frame 204 supports the third cylinder 205 to extend and retract, pushing the lifting frame 206 to move up and down. The steel plate is picked up by the pneumatic suction cup 207. Then, the linear motor 203 drives the steel plate to move along the linear guide rail 202 through the translation frame 204, passing the blocking bar 302, until it reaches the first slide 102. The third cylinder 205 extends and retracts again to push the lifting frame 206 to move up and down, and the steel plate is placed on the first slide 102 by the pneumatic suction cup 207.
[0029] In this embodiment: the pre-positioning component includes a second bracket 301, on which a limiting mechanism for coarse positioning is provided; a second cylinder 307 is mounted below the second bracket 301, and a second push plate 306 is mounted on the output end of the second cylinder 307; the limiting mechanism includes a blocking rod 302 mounted on one end of the second bracket 301, two blocking rods 302 are symmetrically arranged; a first cylinder 303 is mounted on the end of the second bracket 301 away from the blocking rod 302, and a first push plate 304 is mounted on the telescopic end of the first cylinder 303; the limiting mechanism also includes a second Two second slides 305 are symmetrically arranged on both sides of the bracket 301. The second slides 305 are slidably connected to the second bracket 301 and are used to adjust the spacing according to the length of the steel plate. First, slide the two second slides 305 along the second bracket 301 to adjust the spacing. Then, place the steel plate on the second bracket 301. The first cylinder 303 extends and pushes the steel plate along the second bracket 301 through the first push plate 304 to move it close to the stop bar 302 and complete the pre-positioning. The second cylinder 307 extends and pushes the steel plate along the positioning guide plate 103 to move it to the designated position through the second push plate 306.
[0030] Working principle: First, slide the second slides 305 on both sides along the second support 301 to adjust the spacing. Then, place the steel plate on the second support 301. The first cylinder 303 extends and pushes the steel plate along the second support 301 through the first push plate 304, pressing it against the stop bar 302 to complete the pre-positioning. Then, the translation frame 204 supports the third cylinder 205 to extend and retract, pushing the lifting frame 206 up and down. The pneumatic suction cup 207 picks up the steel plate. Then, the linear motor 203 drives the translation frame 204 to... The moving steel plate moves along the linear guide rail 202, passes the blocking bar 302, and reaches the first slide 102. The third cylinder 205 extends and retracts again to push the lifting frame 206 up and down. The steel plate is placed on the first slide 102 by the pneumatic suction cup 207. The second cylinder 307 extends and pushes the steel plate along the positioning guide plate 103 to the designated position by the second push plate 306. The first bracket 104 supports the extension and retraction of the hydraulic cylinder 105, and pushes the forming head 107 down by the connecting seat 106 to extrude the steel plate into shape.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamp production apparatus, comprising a forming component for supporting the extrusion forming of steel plates, characterized in that: It also includes a feeding component for adsorbing and transferring steel plates, which is provided on one side of the forming component, and a pre-positioning component for rough pre-positioning and pushing is provided below the feeding component; The feeding assembly includes a translation mechanism, and a lifting mechanism for adsorbing and lifting steel plates is installed in the middle of the translation mechanism; The pre-positioning component includes a second bracket (301), on which a limiting mechanism for coarse positioning is provided, and a second cylinder (307) is installed below the second bracket (301), and a second push plate (306) is installed at the output end of the second cylinder (307).
2. The clamp production device according to claim 1, characterized in that: The forming component includes a base plate (101), on which a first bracket (104) is mounted. A pressing mechanism for pressing down the steel plate is installed in the middle of the first bracket (104), and a support mechanism for supporting and positioning the steel plate is provided below the pressing mechanism.
3. The clamp production device according to claim 2, characterized in that: The pressing mechanism includes a hydraulic cylinder (105), and a connecting seat (106) is installed on the telescopic end of the hydraulic cylinder (105). A forming head (107) is installed below the connecting seat (106). The support mechanism includes two symmetrically arranged first slides (102), and a positioning guide plate (103) is installed on the first slide (102). The first slide (102) and the base plate (101) are slidably connected to adjust the spacing according to the length of the steel plate.
4. The clamp production device according to claim 1, characterized in that: The translation mechanism includes two symmetrically arranged third supports (201), on which a linear guide rail (202) is mounted, and a linear motor (203) is mounted on the linear guide rail (202). A translation frame (204) is installed between the linear motors (203). The lifting mechanism includes a third cylinder (205), on which a lifting frame (206) is mounted at the telescopic end. Four pneumatic suction cups (207) are evenly distributed at the four corners of the lifting frame (206).
5. The clamp production device according to claim 4, characterized in that: The linear guide rail (202) and the third bracket (201) are bolted together, and the linear motor (203) and the translation frame (204) are bolted together.
6. The clamp production device according to claim 1, characterized in that: The limiting mechanism includes a blocking rod (302) installed at one end of the second bracket (301), a first cylinder (303) installed at the end of the second bracket (301) away from the blocking rod (302), and a first push plate (304) installed at the telescopic end of the first cylinder (303).
7. A clamp production device according to claim 6, characterized in that: The limiting mechanism also includes two second slides (305) symmetrically arranged on both sides of the second bracket (301). The second slides (305) and the second bracket (301) are slidably connected and used to adjust the spacing according to the length of the steel plate.
8. A clamp production device according to claim 6, characterized in that: Two blocking rods (302) are symmetrically arranged.
Citation Information
Patent Citations
Extrusion device for cable hoop production
CN212329331U