Feeding mechanism of forging press

By designing the feeding mechanism of the forging press, real-time monitoring and automated screening of material temperature were achieved, solving the problem of temperature deviation during forging and improving the quality of forgings and production efficiency.

CN223616710UActive Publication Date: 2025-12-02JIANGSU PACIFIC PRECISION FORGING
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Patent Information

Application Number
CN202423194514.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-02
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing technologies for hot processes, the selection of blanks by temperature during the heating process is inaccurate, leading to temperature deviations during forging and affecting the quality of forgings and production efficiency.

Method used

Design a feeding mechanism for a forging press, including a temperature detection device and a receiving mechanism, which can monitor and reject unqualified materials in real time. It adopts a feeding pipe and a guide ramp to achieve precise material conveying and automated screening.

Benefits of technology

It improves the accuracy of the initial forging temperature of materials during the forging process, reduces temperature loss, ensures the quality of forgings, and improves production efficiency and automation level.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a feeding mechanism of a forging press. The feeding mechanism comprises a rack, a frequency furnace is arranged on one side of the rack; a material receiving mechanism is movably arranged on the rack; an outlet of the frequency furnace is communicated to the material receiving mechanism through a feeding pipe; the material receiving mechanism is provided with a temperature detection device for detecting the temperature of materials conveyed to the material receiving mechanism from the outlet of the frequency furnace; and when the temperature of the detected material is unqualified, the unqualified material is removed from the material receiving mechanism by the material receiving mechanism. The temperature detection device is introduced to monitor the temperature of materials conveyed to the material receiving mechanism from the outlet of the frequency furnace in real time, meanwhile, the feeding pipe is arranged, blank materials can quickly enter the forging press, temperature loss of workpieces is reduced, and when the temperature of the materials is not qualified, the forging press is not qualified. And the material receiving mechanism can automatically remove unqualified materials, so that only the materials with proper temperature are fed into the forging press, the initial forging temperature of the blank is effectively ensured to meet the requirement, and the production quality is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal forging technology, and in particular to a feeding mechanism for a forging press. Background Technology

[0002] Forging processes performed above the recrystallization temperature of a metal are called hot forging. The purpose of preheating the metal billet before forging is to improve the metal's plasticity, reduce its resistance to deformation, facilitate its flow and forming, and obtain a good post-forging microstructure. Therefore, preheating directly impacts forging productivity, ensures forging quality, and saves energy consumption.

[0003] Currently, the blank temperature screening in hot forging processes is mostly done through a three-way sorting process at the furnace outlet to distinguish between low-temperature, high-temperature, and blanks that meet the forging temperature range. However, blanks within the selected temperature range experience heat loss when entering the press. This results in a discrepancy between the actual initial forging temperature of the blank and its temperature at the furnace outlet, leading to quality risks during the forging process due to the lower temperature. In automated forging, a workpiece buffer is necessary between the material channel and the feeding table to meet the demands of high-speed forging (over 20 pieces per minute). Therefore, the workpiece temperature at the feeding table is crucial.

[0004] Therefore, it is necessary to design a feeding mechanism for a forging press to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a feeding mechanism for a forging press.

[0006] The technical solution of this utility model is: a feeding mechanism for a forging press, including a frame; a frequency furnace is provided on one side of the frame; a receiving mechanism is movably provided on the frame; the outlet of the frequency furnace is connected to the receiving mechanism through a feeding pipe; the receiving mechanism has a temperature detection device for detecting the temperature of the material conveyed from the outlet of the frequency furnace to the receiving mechanism; when the temperature of the detected material is unqualified, the receiving mechanism removes the unqualified material from the receiving mechanism.

[0007] The receiving mechanism includes a base plate movably mounted on the frame; a receiving seat is provided on one side of the base plate; the receiving seat is placed on the base plate and slides in contact with the base plate; the frame is provided with a first drive assembly connected to the receiving seat and used to drive the receiving seat to move laterally.

[0008] The receiving seat has a receiving hole corresponding to the feeding pipe; the frame has a return hole corresponding to the receiving hole; the frame also has a second drive assembly connected to the base plate; the base plate has a through hole; the second drive assembly is used to drive the base plate to move longitudinally, and to make the through hole on the base plate connect the receiving hole and the return hole.

[0009] The temperature detection device is a temperature sensor mounted on the base plate; the temperature sensor is electrically connected to the second drive assembly.

[0010] The frame is also equipped with a guide ramp that communicates with the return hole.

[0011] The feeding pipe includes a horizontal section, an inclined section, and a vertical section connected in sequence; the inlet of the horizontal section is connected to the outlet of the frequency furnace; the outlet of the vertical section is located above the receiving mechanism.

[0012] The angle between the inclined section of the feeding tube and the horizontal direction is 45 degrees.

[0013] The temperature detection device has a detection range of 650℃-1800℃.

[0014] By adopting the above technical solution, the present invention has the following beneficial effects: (1) By introducing a temperature detection device, the present invention can monitor the temperature of the material delivered from the furnace outlet to the receiving mechanism in real time. At the same time, a feeding pipe is set up so that the blank material can quickly enter the forging press, thereby reducing the temperature loss of the workpiece. When the material temperature is not qualified, the receiving mechanism can automatically remove the unqualified material, thereby ensuring that only the material with a suitable temperature is sent into the forging press, effectively ensuring that the initial forging temperature of the blank meets the requirements and improving the production quality.

[0015] (2) By designing a movable receiving mechanism, including a sliding receiving seat and a longitudinally movable base plate, as well as a corresponding driving mechanism, this invention achieves precise control of the material conveying process. This not only improves the flexibility of the feeding mechanism, but also automates material screening and rejection, reduces the need for manual intervention, and improves production efficiency.

[0016] (3) The material receiving hole on the receiving seat, the return hole on the frame and the through hole on the bottom plate of this utility model cooperate with each other to ensure that unqualified materials can be smoothly guided back, avoiding interference with the production process. At the same time, the setting of the material guiding slope further ensures that the materials can flow back smoothly to the designated position, optimizing the material handling process.

[0017] (4) The feeding pipe of this utility model adopts a three-section design, including a horizontal section, an inclined section and a vertical section, and the angle between the inclined section and the horizontal direction is 45 degrees. This design not only ensures that the material can be smoothly conveyed to the receiving mechanism, but also improves the adaptability and reliability of the equipment. In addition, the temperature detection device has a wide detection range of 650℃-1800℃, which can adapt to different materials and process requirements, further improving the practicality of the equipment. Attached Figure Description

[0018] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the structure of this utility model.

[0020] Figure 2 This is a cross-sectional view of the present invention.

[0021] The labels in the attached diagram are:

[0022] 1. Frame; 2. Frequency furnace; 3. Receiving mechanism; 3. Base plate; 3-1. Receiving seat; 3-2. First drive assembly; 3-3. Second drive assembly; 3-4. Through hole; 3-5. Feeding pipe; 4. Temperature detection device; 5. Return hole; 6. Guide ramp; 7. Detailed Implementation

[0023] (Example 1)

[0024] See Figure 1 and Figure 2 This embodiment of a forging press feeding mechanism includes a frame 1; a frequency furnace 2 is provided on one side of the frame 1; a receiving mechanism 3 is movably provided on the frame 1; the outlet of the frequency furnace 2 is connected to the receiving mechanism 3 through a feeding pipe 4; the receiving mechanism 3 has a temperature detection device 5 for detecting the temperature of the material conveyed from the outlet of the frequency furnace 2 to the receiving mechanism 3; when the temperature of the detected material is unqualified, the receiving mechanism 3 removes the unqualified material from the receiving mechanism 3.

[0025] Furthermore, the receiving mechanism 3 includes a base plate 3-1 movably mounted on the frame 1; a receiving seat 3-2 is provided on one side of the base plate 3-1; the receiving seat 3-2 is placed on the base plate 3-1 and slides in contact with the base plate 3-1; the frame 1 is provided with a first driving component 3-3 connected to the receiving seat 3-2 and used to drive the receiving seat 3-2 to move laterally.

[0026] Furthermore, the receiving seat 3-2 is provided with a receiving hole corresponding to the feeding pipe 4; the frame 1 is provided with a return hole 6 corresponding to the receiving hole; the frame 1 is also provided with a second drive assembly 3-4 connected to the base plate 3-1; the base plate 3-1 is provided with a through hole 3-5; the second drive assembly 3-4 is used to drive the base plate 3-1 to move longitudinally, and to make the through hole 3-5 on the base plate 3-1 connect the receiving hole and the return hole 6.

[0027] Preferably, both the first drive assembly 3-3 and the second drive assembly 3-4 are cylinders.

[0028] Furthermore, the temperature detection device 5 is a temperature sensor installed on the base plate 3-1; the temperature sensor is electrically connected to the second drive assembly 3-4.

[0029] Furthermore, the frame 1 is also provided with a guide ramp 7 that communicates with the return hole 6.

[0030] Furthermore, the feeding pipe 4 includes a horizontal section, an inclined section, and a vertical section connected in sequence; the inlet of the horizontal section is connected to the outlet of the frequency furnace 2; and the outlet of the vertical section is located above the receiving mechanism 3.

[0031] Furthermore, the angle between the inclined section of the feeding tube 4 and the horizontal direction is 45 degrees.

[0032] Furthermore, the temperature detection device 5 has a detection range of 650℃-1800℃.

[0033] In this embodiment, the feeding mechanism of the forging press significantly improves the accuracy, flexibility, automation, and reliability of the feeding mechanism by introducing a temperature detection device 5, a flexible receiving mechanism 3, and an optimized material handling process, providing strong support for the efficient and stable production of the forging process.

[0034] The specific embodiments described above further illustrate the purpose, technical solution, and beneficial effects of this utility model. It should be understood that the above descriptions are merely specific embodiments of this utility model and are not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A feeding mechanism for a forging press, characterized in that: Includes a frame (1); a frequency furnace (2) is provided on one side of the frame (1); a receiving mechanism (3) is movably provided on the frame (1); the outlet of the frequency furnace (2) is connected to the receiving mechanism (3) through a feeding pipe (4); the receiving mechanism (3) has a temperature detection device (5) for detecting the temperature of the material conveyed from the outlet of the frequency furnace (2) to the receiving mechanism (3); when the temperature of the detected material is unqualified, the receiving mechanism (3) removes the unqualified material from the receiving mechanism (3).

2. The feeding mechanism for a forging press according to claim 1, characterized in that: The receiving mechanism (3) includes a base plate (3-1) movably mounted on the frame (1); a receiving seat (3-2) is provided on one side of the base plate (3-1); the receiving seat (3-2) is placed on the base plate (3-1) and slides in contact with the base plate (3-1); the frame (1) is provided with a first driving component (3-3) connected to the receiving seat (3-2) and used to drive the receiving seat (3-2) to move laterally.

3. The feeding mechanism for a forging press according to claim 2, characterized in that: The receiving seat (3-2) is provided with a receiving hole corresponding to the feeding pipe (4); the frame (1) is provided with a return hole (6) corresponding to the receiving hole; the frame (1) is also provided with a second drive assembly (3-4) connected to the base plate (3-1); the base plate (3-1) is provided with a through hole (3-5); the second drive assembly (3-4) is used to drive the base plate (3-1) to move longitudinally, and to make the through hole (3-5) on the base plate (3-1) connect the receiving hole and the return hole (6).

4. The feeding mechanism for a forging press according to claim 3, characterized in that: The temperature detection device (5) is a temperature sensor installed on the base plate (3-1); the temperature sensor is electrically connected to the second drive assembly (3-4).

5. The feeding mechanism for a forging press according to claim 3, characterized in that: The frame (1) is also provided with a guide ramp (7) that communicates with the return hole (6).

6. The feeding mechanism of a forging press according to claim 1, characterized in that: The feeding pipe (4) includes a horizontal section, an inclined section and a vertical section connected in sequence; the inlet of the horizontal section is connected to the outlet of the frequency furnace (2); the outlet of the vertical section is located above the receiving mechanism (3).

7. The feeding mechanism for a forging press according to claim 1, characterized in that: The angle between the inclined section of the feeding pipe (4) and the horizontal direction is 45 degrees.

8. The feeding mechanism for a forging press according to claim 1, characterized in that: The temperature detection device (5) has a detection range of 650℃-1800℃.