Diamond laser cutting machine

By introducing a dual-station clamping mechanism and a moving mechanism into the diamond laser cutting machine, the workpiece can be clamped and moved simultaneously, solving the low efficiency problem caused by stopping the machine to load and unload workpieces in the existing technology and improving processing efficiency.

CN223616971UActive Publication Date: 2025-12-02WUXI OSCAR LASER TECH CO LTD
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Patent Information

Application Number
CN202520274756.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-12-02
Estimated Expiration
2035-02-20

AI Technical Summary

Technical Problem

Existing diamond laser cutting machines require a long downtime for loading and unloading workpieces after cutting, which affects processing efficiency.

Method used

The dual-station clamping mechanism and moving mechanism enable simultaneous clamping and horizontal movement of workpieces, allowing one workpiece to be loaded and unloaded while another is being processed.

Benefits of technology

It improves the efficiency of laser cutting of workpieces, reduces downtime, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223616971U_ABST
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Abstract

The utility model discloses a diamond laser cutting machine, and relates to the technical field of laser cutting. The laser cutting machine comprises a machining table, a machining bin is fixedly arranged in the middle of the machining table, a laser cutting mechanism is arranged above the machining table, a double-station clamping mechanism is arranged in the machining bin, and a moving mechanism is arranged between the machining bin and the double-station clamping mechanism. The moving mechanism comprises a U-shaped fixing frame, the U-shaped fixing frame penetrates through the processing bin and is fixedly connected with the processing bin, and a U-shaped moving frame is arranged in the U-shaped fixing frame; according to the double-station clamping device, through the action of the double-station clamping mechanism and the moving mechanism, the double-station clamping mechanism provides clamping stations for two workpieces, and the moving mechanism controls the double-station clamping mechanism to horizontally move in the machining bin, so that one workpiece clamping station is located in the machining bin, and the other workpiece clamping station is located outside the machining bin; and an operator can take down the machined workpiece and assemble the workpiece to be machined, so that the laser cutting machining efficiency of the workpiece is improved.
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Description

Technical Field

[0001] This utility model relates to the field of laser cutting technology, specifically to a diamond laser cutting machine. Background Technology

[0002] Diamond laser cutting machines are cutting equipment used for ultra-hard and brittle materials. They replace traditional cutting methods and are the ideal cutting equipment today. They are mainly used for cutting and slicing diamond, PCD, ceramics, etc.

[0003] However, existing diamond laser cutting machines still have some drawbacks:

[0004] In existing diamond laser cutting machines, when laser cutting workpieces, most of the equipment can only provide one station. After the laser cutting of the workpiece is completed, the workpiece needs to be loaded and unloaded in a long-term shutdown state, which affects the laser cutting processing efficiency of the workpiece. Utility Model Content

[0005] In order to solve the problem of low laser cutting efficiency of existing diamond laser cutting machines, the purpose of this utility model is to provide a diamond laser cutting machine.

[0006] To solve the above technical problems, the present invention adopts the following technical solution: a diamond laser cutting machine, including a processing table, a processing chamber fixedly arranged in the middle of the processing table, a laser cutting mechanism arranged above the processing table, a dual-station clamping mechanism arranged in the processing chamber, and a moving mechanism arranged between the processing chamber and the dual-station clamping mechanism;

[0007] The moving mechanism includes a U-shaped fixed frame that passes through and is fixedly connected to the processing chamber. A U-shaped moving frame is provided inside the U-shaped fixed frame. The dual-station clamping mechanism is located inside the U-shaped moving frame. Fixed plates are fixedly installed at both ends of the lower surface of the U-shaped moving frame. A lead screw is rotatably installed on the side wall of the U-shaped fixed frame. The lead screw passes through the two fixed plates and is threadedly rotatably connected to the two fixed plates. A second motor is fixedly installed at one end of the U-shaped fixed frame. The drive output end of the second motor is fixedly connected to one end of the lead screw.

[0008] Preferably, a guide rod is fixedly provided on the side wall of the U-shaped fixing frame, and the two fixing plates and the guide rod are slidably connected.

[0009] Preferably, a guide plate is fixedly provided on the bottom wall of the U-shaped fixing frame.

[0010] Preferably, a support plate is fixedly provided on the outer wall of the second motor, and one end of the support plate is fixedly connected to one end of the U-shaped fixing frame.

[0011] Preferably, the dual-station clamping mechanism includes two cross frame plates, with one end of the two cross frame plates fixedly connected to each other, and the two cross frame plates and the side wall of the U-shaped movable frame fixedly connected. Four movable plates are slidably arranged in a ring array on each of the two cross frame plates, and a clamping plate is fixedly arranged on one side of the movable plate. A fixed column is slidably arranged on one side of the clamping plate.

[0012] Preferably, a spring rod is fixedly provided on the inner wall of the clamping plate, and a connecting plate is fixedly provided on the piston end of the spring rod, with one side of the connecting plate and one end of the fixing column being fixedly connected.

[0013] Preferably, the bottom wall of the U-shaped movable frame is fixedly provided with two protective boxes, the bottom wall of each of the two protective boxes is fixedly provided with a first motor, the drive output end of each of the two first motors is fixedly provided with a rotating rod, one end of each of the two rotating rods is fixedly provided with a first bevel gear, and four threaded rods arranged in a ring array are rotatably installed on each of the two protective boxes. One of the threaded rods is threadedly rotatably connected to a movable plate, and one end of the threaded rod is fixedly provided with a second bevel gear. One of the first bevel gears is meshed with the four adjacent second bevel gears.

[0014] Preferably, a cross guide shaft is fixedly provided in the middle of each of the two cross frame plates, wherein the four adjacent movable plates and one cross guide shaft are slidably connected, and a conical seat is fixedly provided at one end of each of the two protective boxes.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In this invention, through the action of the dual-station clamping mechanism and the moving mechanism, the dual-station clamping mechanism provides clamping stations for two workpieces, and the moving mechanism controls the dual-station clamping mechanism to move horizontally within the processing chamber, so that one workpiece clamping station is located inside the processing chamber and the other workpiece clamping station is located outside the processing chamber, allowing operators to remove the processed workpieces and assemble the workpieces to be processed, thereby improving the efficiency of laser cutting of workpieces. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the diamond laser cutting machine of this utility model.

[0019] Figure 2 This is another overall structural diagram of the diamond laser cutting machine of this utility model.

[0020] Figure 3 This is a schematic diagram of the connection structure between the dual-station clamping mechanism and the moving mechanism of this utility model.

[0021] Figure 4 This is a partial structural schematic diagram of the dual-station clamping mechanism of this utility model.

[0022] Figure 5 This is a cross-sectional structural diagram of the protective box of this utility model.

[0023] Figure 6 This is a cross-sectional structural diagram of the clamping plate of this utility model.

[0024] In the diagram: 1. Processing table; 11. Processing chamber; 2. Laser cutting mechanism; 3. Dual-station clamping mechanism; 5. Moving mechanism; 31. Cross frame plate; 32. Moving plate; 33. Clamping plate; 34. Fixed column; 35. Spring rod; 36. Connecting plate; 37. Cross guide shaft; 38. Protective box; 39. First motor; 4. Rotating rod; 41. First bevel gear; 42. Threaded rod; 43. Second bevel gear; 44. Conical seat; 51. U-shaped fixed frame; 52. U-shaped moving frame; 53. Fixed plate; 54. Guide rod; 55. Guide plate; 56. Lead screw; 57. Second motor; 58. Support plate; 21. Gantry frame; 22. Laser cutting head; 23. First electric slide rail; 24. Second electric slide rail; 25. Cylinder. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Example: Figure 1-6As shown, this utility model provides a diamond laser cutting machine, including a processing table 1, a processing chamber 11 fixedly arranged in the middle of the processing table 1, a laser cutting mechanism 2 arranged above the processing table 1, a dual-station clamping mechanism 3 arranged inside the processing chamber 11, and a moving mechanism 5 arranged between the processing chamber 11 and the dual-station clamping mechanism 3. By setting the dual-station clamping mechanism 3 and the moving mechanism 5, the dual-station clamping mechanism 3 can clamp two workpieces to be cut at the same time. After the cutting of one workpiece is completed, the moving mechanism 5 controls the dual-station clamping mechanism 3 to move horizontally inside the processing chamber 11, so that the other workpiece can be cut. The cut workpiece is located outside the processing chamber 11, so that the operator can take out the cut workpiece and then fix the workpiece to be processed on the clamping station, thereby improving the laser cutting efficiency of the workpiece.

[0027] The laser cutting mechanism 2 includes a gantry 21, a laser cutting head 22, a first electric slide rail 23, a second electric slide rail 24, and a cylinder 25. The first electric slide rail 23 is mounted on the upper surface of the processing table 1. The gantry 21 is mounted on the slider of the first electric slide rail 23. The second electric slide rail 24 is mounted on the top wall of the gantry 21. The fixed end of the cylinder 25 is mounted on the slider of the second electric slide rail 24. The laser cutting head 22 is mounted on the piston end of the cylinder 25. During the laser cutting process of the workpiece, the first electric slide rail 23 can move the laser cutting head 22 longitudinally horizontally through the gantry 21, the second electric slide rail 24, and the cylinder 25. The second electric slide rail 24 can move the laser cutting head 22 laterally horizontally through the cylinder 25. The cylinder 25 can adjust the height distance between the laser cutting head 22 and the workpiece. This is existing technology and will not be described in detail here.

[0028] The moving mechanism 5 includes a U-shaped fixed frame 51, which passes through and is fixedly connected to the processing chamber 11. A U-shaped moving frame 52 is housed within the U-shaped fixed frame 51. A dual-station clamping mechanism 3 is disposed within the U-shaped moving frame 52. Fixed plates 53 are fixedly mounted at both ends of the lower surface of the U-shaped moving frame 52. Guide rods 54 are fixedly mounted on the side walls of the U-shaped fixed frame 51. The two fixed plates 53 and the guide rods 54 are slidably connected. The guide rods 54 guide the fixed plates 53 horizontally, ensuring their horizontal movement. By driving the fixed plates 53 to move horizontally within the U-shaped fixed frame 51, the fixed plates 53 enable the U-shaped moving frame 52 to move horizontally, thereby causing the dual-station clamping mechanism 3 to move horizontally synchronously. A guide plate 55 is fixedly mounted on the bottom wall of the U-shaped fixed frame 51. By setting a guide plate 55 with inclined surfaces on both sides, the debris generated during the laser cutting process of the workpiece can slide down to the bottom of the processing chamber 11 through the guide plate 55, avoiding accumulation on the U-shaped moving frame 52. A lead screw 56 is rotatably installed on the side wall of the U-shaped fixed frame 51. The lead screw 56 passes through two fixed plates 53 and is threadedly connected to the two fixed plates 53. By driving the lead screw 56 to rotate, the lead screw 56 can drive the fixed plates 53 to move horizontally. A second motor 57 is fixedly installed at one end of the U-shaped fixed frame 51. The drive output end of the second motor 57 is fixedly connected to one end of the lead screw 56. By turning on the second motor 57, the second motor 57 can make the lead screw 56 rotate. A support plate 58 is fixedly installed on the outer wall of the second motor 57. One end of the support plate 58 is fixedly connected to one end of the U-shaped fixed frame 51.

[0029] The dual-station clamping mechanism 3 includes two cross frame plates 31, with one end of the two cross frame plates 31 fixedly connected to each other. The two cross frame plates 31 are fixedly connected to the side wall of the U-shaped moving frame 52. Four moving plates 32 are slidably arranged in a ring array on each of the two cross frame plates 31. A clamping plate 33 is fixedly arranged on one side of the moving plate 32, and a fixed post 34 is slidably arranged on one side of the clamping plate 33. By setting four moving plates 32 and four clamping plates 33 on the cross frame plates 31, when the workpiece to be processed is placed between the four clamping plates 33, the four moving plates 32 are driven to move closer to each other, and the four moving plates 32 can make the four clamping plates 33 move closer to each other. The four clamping plates 33 can clamp and fix the workpiece through the fixed post 34.

[0030] A spring rod 35 is fixedly installed on the inner wall of the clamping plate 33. A connecting plate 36 is fixedly installed on the piston end of the spring rod 35. One side of the connecting plate 36 is fixedly connected to one end of the fixing column 34. By setting the spring rod 35 and the connecting plate 36, the fixing column 34 has a certain space for telescopic movement, so as to clamp and fix irregular workpieces.

[0031] Two protective boxes 38 are fixedly installed on the bottom wall of the U-shaped movable frame 52. A first motor 39 is fixedly installed on the bottom wall of each of the two protective boxes 38. A rotating rod 4 is fixedly installed at the drive output end of each of the two first motors 39. A first bevel gear 41 is fixedly installed at one end of each of the two rotating rods 4. Four threaded rods 42 arranged in a ring array are rotatably mounted on each of the two protective boxes 38. One of the threaded rods 42 is threadedly rotatably connected to a movable plate 32. By driving the threaded rod 42 to rotate, the threaded rod 42 can drive the movable plate 32 to move horizontally. A second bevel gear 43 is fixedly installed at one end of each threaded rod 42. A first bevel gear 41 meshes with four adjacent second bevel gears 43. By starting the first motor 39, the first motor 39 can rotate the first bevel gear 41 through the rotating rod 4. The first bevel gear 41 can rotate the four threaded rods 42 synchronously through the four second bevel gears 43, and the corresponding two threaded rods 42 rotate synchronously in opposite directions. This allows the four moving plates 32 to move closer or further apart from each other. By setting a protective box 38, the protective box 38 can protect the first bevel gear 41 and the second bevel gears 43, preventing debris from affecting the transmission of the first bevel gear 41 and the second bevel gears 43.

[0032] A cross guide shaft 37 is fixedly installed in the middle of each of the two cross frame plates 31. The four adjacent moving plates 32 are slidably connected to the cross guide shaft 37. By setting the cross guide shaft 37, the cross guide shaft 37 can guide the four moving plates 32 in the horizontal direction, so that the four moving plates 32 can maintain horizontal movement. A conical seat 44 is fixedly installed at one end of each of the two protective boxes 38. By setting the conical seat 44, the debris generated during the laser cutting of the workpiece can slide down along the inclined surface of the conical seat 44, avoiding the accumulation of debris on the top of the protective box 38.

[0033] Working principle: When laser cutting is required, in the initial state, the operator first places two workpieces between four adjacent clamping plates 33, and then turns on two first motors 39. The first motors 39 rotate the first bevel gear 41 through the rotating rod 4. The first bevel gear 41 rotates the four threaded rods 42 synchronously through the four second bevel gears 43. The four threaded rods 42 bring the four moving plates 32 closer to each other. The four moving plates 32 bring the four clamping plates 33 closer to each other. The four clamping plates 33 clamp the workpiece through the corresponding fixed posts 34.

[0034] Subsequently, through the cooperation of the first electric slide rail 23, the second electric slide rail 24 and the cylinder 25, the laser cutting head 22 is controlled to move horizontally and vertically and adjust its height to complete the cutting of a single workpiece.

[0035] After the laser cutting of a single workpiece is completed, the operator starts the second motor 57, which causes the lead screw 56 to rotate. The lead screw 56 drives the two fixed plates 53 to move horizontally. The two fixed plates 53 move the dual-station clamping mechanism 3 horizontally through the U-shaped moving frame 52, so that the laser-cut workpiece is located outside the processing chamber 11 and the workpiece to be processed is located inside the processing chamber 11. Then the operator controls the four clamping plates 33 to move away from each other, removes the processed workpiece, and clamps the workpiece to be processed between the four clamping plates 33.

[0036] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A diamond laser cutting machine, comprising a processing table (1), characterized in that: A processing chamber (11) is fixedly installed in the middle of the processing table (1), a laser cutting mechanism (2) is provided above the processing table (1), a dual-station clamping mechanism (3) is provided inside the processing chamber (11), and a moving mechanism (5) is provided between the processing chamber (11) and the dual-station clamping mechanism (3). The moving mechanism (5) includes a U-shaped fixed frame (51), which passes through the processing chamber (11) and is fixedly connected to the processing chamber (11). A U-shaped moving frame (52) is provided inside the U-shaped fixed frame (51). The dual-station clamping mechanism (3) is set inside the U-shaped moving frame (52). Fixed plates (53) are fixedly provided at both ends of the lower surface of the U-shaped moving frame (52). A lead screw (56) is rotatably installed on the side wall of the U-shaped fixed frame (51). The lead screw (56) passes through the two fixed plates (53) and is rotatably connected to the two fixed plates (53) by threads. A second motor (57) is fixedly provided at one end of the U-shaped fixed frame (51). The drive output end of the second motor (57) is fixedly connected to one end of the lead screw (56).

2. The diamond laser cutting machine as described in claim 1, characterized in that, The side wall of the U-shaped fixing frame (51) is fixedly provided with a guide rod (54), and the two fixing plates (53) and the guide rod (54) are slidably connected.

3. The diamond laser cutting machine as described in claim 1, characterized in that, The bottom wall of the U-shaped fixing frame (51) is fixedly provided with a guide plate (55).

4. The diamond laser cutting machine as described in claim 1, characterized in that, The outer wall of the second motor (57) is fixedly provided with a support plate (58), one end of the support plate (58) and one end of the U-shaped fixing frame (51) are fixedly connected.

5. The diamond laser cutting machine as described in claim 1, characterized in that, The dual-station clamping mechanism (3) includes two cross frame plates (31), with one end of the two cross frame plates (31) fixedly connected to each other. The two cross frame plates (31) are fixedly connected to the side wall of the U-shaped moving frame (52). Four moving plates (32) are slidably arranged in a ring array on each of the two cross frame plates (31). A clamping plate (33) is fixedly arranged on one side of the moving plate (32), and a fixed column (34) is slidably arranged on one side of the clamping plate (33).

6. The diamond laser cutting machine as described in claim 5, characterized in that, A spring rod (35) is fixedly installed on the inner wall of the clamping plate (33), and a connecting plate (36) is fixedly installed on the piston end of the spring rod (35). One side of the connecting plate (36) is fixedly connected to one end of the fixing column (34).

7. The diamond laser cutting machine as described in claim 5, characterized in that, The bottom wall of the U-shaped mobile frame (52) is fixedly provided with two protective boxes (38). The bottom wall of each of the two protective boxes (38) is fixedly provided with a first motor (39). The drive output end of each of the two first motors (39) is fixedly provided with a rotating rod (4). One end of each of the two rotating rods (4) is fixedly provided with a first bevel gear (41). Four threaded rods (42) arranged in a ring array are rotatably installed on each of the two protective boxes (38). One of the threaded rods (42) is threadedly rotatably connected to a mobile plate (32). One end of the threaded rod (42) is fixedly provided with a second bevel gear (43). One of the first bevel gears (41) and the four adjacent second bevel gears (43) are meshed together.

8. The diamond laser cutting machine as described in claim 7, characterized in that, A cross guide shaft (37) is fixedly provided in the middle of each of the two cross frame plates (31), wherein the four adjacent moving plates (32) and one cross guide shaft (37) are slidably connected, and a conical seat (44) is fixedly provided at one end of each of the two protective boxes (38).