Flexible polishing device for contact tube

By designing a grinding device that includes a slider, a rotating block, and a rotating roller, and adjusting the position and length of the slider and the telescopic rod to control the tension of the sandpaper belt, the problem of existing grinding devices being incompatible with different types of conductive tips is solved, and efficient conductive tip grinding is achieved.

CN223617435UActive Publication Date: 2025-12-02NANJING DIANJIN WELDING & CUTTING EQUIP CO LTD
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Patent Information

Application Number
CN202423250415.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-02
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing grinding equipment designs lack flexibility and are difficult to be compatible with different types of conductive nozzles, resulting in high equipment costs and increased management difficulty.

Method used

A support mechanism and a grinding mechanism are used to design a support structure for conductive nozzles by adjusting the position of the slider. The specific technical solution for adjusting the slider includes: the specific technical solution for the support platform, which includes: a support mechanism and a grinding mechanism; the grinding mechanism includes a set of sliders, a rotating block, and three rotating rollers. A bidirectional screw is inserted through the slider. A second telescopic rod is fixedly installed on the top of the slider. A connecting shaft is fixedly installed on the base and the top of the rotating block. The rotating rollers are sleeved on the outer wall of the connecting shaft, and the sandpaper belt is sleeved on the outer wall of the rotating rollers. By adjusting the position and length of the slider and the telescopic rod, the tightness of the sandpaper belt is controlled to adapt to conductive nozzle blanks of different shapes and diameters.

Benefits of technology

It enables flexible grinding of different types of conductive tips, reduces equipment replacement frequency and downtime, and improves grinding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a flexible polishing device for a contact tube, which relates to the technical field of polishing devices and comprises a supporting mechanism and a polishing mechanism. And the grinding mechanism comprises a set of sliding blocks, a rotating block and three rotating rollers, a two-way screw rod is inserted into the set of sliding blocks in a penetrating mode, second telescopic rods are fixedly installed at the tops of the set of sliding blocks, and the telescopic ends of the set of second telescopic rods are fixedly connected with a base. According to the polishing device, by adjusting the position of the sliding block, the tightness degree of the abrasive paper belt can be conveniently controlled, then the length of the second telescopic rod is adjusted, a contact tube blank can be conveniently wrapped, the abrasive paper belt can be attached to the outer surface wall of the blank due to plasticity, the blank is polished, the blank polishing is more flexible through the design, and the polishing efficiency is improved. And contact tube blanks with different shapes and diameters can be polished conveniently, so that the problem that different polishing devices are replaced in different batches is avoided, the shutdown time is shortened, and the polishing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of polishing device technology, and in particular to a flexible polishing device with a conductive nozzle. Background Technology

[0002] The contact tip is a key component in welding equipment, typically mounted at the front of the welding torch, serving as a guide and conductive channel for the welding wire. It is in direct contact with the welding wire and plays a crucial role in transmitting welding current during the welding process. During the machining of the contact tip, its surface is relatively rough and contains burrs, requiring the use of a grinding device to remove them.

[0003] In existing technologies, grinding devices may lack sufficient design flexibility, making it difficult to be compatible with various types of conductive tips. This means that different grinding devices or complex equipment adjustments may be required for different types of conductive tips, increasing equipment costs and management complexity. Utility Model Content

[0004] The purpose of this invention is to address the problem that existing grinding devices may lack sufficient design flexibility and are difficult to be compatible with various types of conductive tips. This means that different types of conductive tips may require different grinding devices or complex equipment adjustments, increasing equipment costs and management difficulties. Therefore, this invention proposes a flexible grinding device for conductive tips.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: including a support mechanism and a grinding mechanism; the grinding mechanism includes a set of sliders, a rotating block, and three rotating rollers; a bidirectional screw is inserted through the interior of the set of sliders; a second telescopic rod is fixedly installed on the top of each set of sliders; the telescopic ends of each set of second telescopic rods are fixedly connected to a base; a connecting shaft is fixedly installed on the top of each set of bases and the rotating block; a limiting block is fixedly installed on the top of each connecting shaft on the top of the set of bases; two rotating rollers are respectively sleeved on the outer walls of the two connecting shafts; another rotating roller is fixedly sleeved on the outer wall of the connecting shaft on the top of the rotating block; and sandpaper is rotatably connected to the outer walls of the three rotating rollers.

[0006] Preferably, the support mechanism includes a support platform, the inside of which is provided with a set of sliding grooves, and a first bracket is fixedly installed on the top of the support platform.

[0007] Preferably, a second bracket is fixedly installed on the top of the first bracket, and a first telescopic rod is fixedly installed on the bottom of the second bracket.

[0008] Preferably, a fixing block is fixedly installed on both the telescopic end of the first telescopic rod and the top of the support platform, and a rubber pad is fixedly installed on the opposite side of each of the two fixing blocks.

[0009] Preferably, a rotating hole is provided at the top of the support platform, and the first bracket is disposed at the top of the rotating hole.

[0010] Preferably, the rotating block is rotatably connected to the rotating hole, and a set of sliders are slidably connected to a set of sliding grooves.

[0011] Preferably, a first motor is fixedly installed at one end of the support platform, the output end of the first motor is fixedly connected to one end of the bidirectional screw, a second motor is fixedly installed at the top of the first bracket, and the output end of the second motor is fixedly connected to the top of the connecting shaft at the top of the rotating block.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, by adjusting the position of the slider, the tightness of the sandpaper belt can be easily controlled. Then, by adjusting the length of the second telescopic rod, it is easy to wrap the conductive nozzle blank. Since the sandpaper belt is plastic, it can fit the outer wall of the blank, thereby polishing the blank. This design makes the blank polishing more flexible and facilitates the polishing of conductive nozzle blanks of different shapes and diameters. This avoids the problem of changing different polishing equipment for different batches, reduces downtime, and thus improves polishing efficiency.

[0014] 2. In this utility model, by sleeved on the outer wall of the three rotating rollers, the sandpaper belt can be removed and replaced after it is damaged due to prolonged use by adjusting the slider and the second telescopic rod, thereby reducing the difficulty of replacement and the time required for equipment maintenance. Attached Figure Description

[0015] Figure 1 A perspective view of a conductive tip flexible polishing device is provided for this utility model;

[0016] Figure 2 A rear view of a conductive tip flexible polishing device is provided for this utility model;

[0017] Figure 3 A perspective view of the support mechanism in a flexible polishing device for conductive nozzles is provided for this utility model.

[0018] Figure 4 This invention provides an exploded view of the grinding mechanism in a flexible grinding device with a conductive nozzle.

[0019] Legend: 1. Support mechanism; 101. Support platform; 102. Slide groove; 103. First bracket; 104. Second bracket; 105. First telescopic rod; 106. Fixing block; 107. Rubber pad; 108. Rotary hole; 2. Grinding mechanism; 201. Slider; 202. Rotating block; 203. Bidirectional screw; 204. Second telescopic rod; 205. Base; 206. Connecting shaft; 207. Limiting block; 208. Rotating roller; 209. Sandpaper belt; 210. First motor; 211. Second motor. Detailed Implementation

[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figures 1-4 As shown, this utility model provides a flexible polishing device for conductive nozzles, including: a support mechanism 1 and a polishing mechanism 2; the polishing mechanism 2 includes a set of sliders 201, a rotating block 202 and three rotating rollers 208, a bidirectional screw 203 is inserted through the inside of the set of sliders 201, a second telescopic rod 204 is fixedly installed on the top of each set of sliders 201, the telescopic ends of each set of second telescopic rods 204 are fixedly connected to a base 205, a connecting shaft 206 is fixedly installed on the top of each set of bases 205 and rotating block 202, a limiting block 207 is fixedly installed on the top of each set of bases 205 and connecting shaft 206, two rotating rollers 208 are respectively sleeved on the outer walls of two connecting shafts 206, another rotating roller 208 is fixedly sleeved on the outer wall of the connecting shaft 206 on the top of rotating block 202, and the outer walls of the three rotating rollers 208 are rotatably connected to a sandpaper belt 209.

[0023] The overall effect of Embodiment 1 is as follows: a slider 201 is slidably connected inside a set of sliding grooves 102; a bidirectional screw 203 is fixedly inserted inside the slider 201; a second telescopic rod 204 is fixedly installed on the top of the slider 201; the output end of a first motor 210 installed at one end of a support platform 101 is fixedly connected to one end of the bidirectional screw 203; the first motor 210 drives the bidirectional screw 203 to threadedly connect with the slider 201, causing the slider 201 to slide inside the sliding grooves 102, thereby adjusting the position of the two second telescopic rods 204; then, a base 205 is fixedly installed at the telescopic ends of the two second telescopic rods 204; a rotating block 202 is rotatably connected inside the rotating hole 108; connecting shafts 206 are fixedly installed on the tops of both bases 205 and the top of the rotating block 202; and limiting blocks 207 are fixedly installed on the tops of the two connecting shafts 206. Rollers 208 are fitted onto the outer walls of two connecting shafts 206, and another roller 208 is fixedly fitted onto the outer wall of another connecting shaft 206. Sandpaper belts 209 are rotatably connected to the outer walls of the three rollers 208. A second motor 211 is fixedly installed on the top of the first bracket 103, and the output end of the second motor 211 is fixedly connected to the top of the connecting shaft 206 at the top of the rotating block 202. The position of the slider 201 is adjusted to control the tightness of the sandpaper belt 209. The length of the second telescopic rod 204 is then adjusted to wrap the conductive nozzle blank. Because the sandpaper belt 209 is malleable, it can conform to the outer wall of the blank, thereby polishing the blank. This design makes blank polishing more flexible and facilitates polishing conductive nozzle blanks of different shapes and diameters, thus avoiding the problem of changing different polishing equipment for different batches, reducing downtime, and improving polishing efficiency.

[0024] Example 2: Figures 1-4 As shown, the support mechanism 1 includes a support platform 101, with a set of sliding grooves 102 inside the support platform 101. A first bracket 103 is fixedly installed on the top of the support platform 101; a second bracket 104 is fixedly installed on the top of the first bracket 103, and a first telescopic rod 105 is fixedly installed on the bottom of the second bracket 104; fixing blocks 106 are fixedly installed on both the telescopic end of the first telescopic rod 105 and the top of the support platform 101, and rubber pads 107 are fixedly installed on opposite sides of the two fixing blocks 106; the top of the support platform 101... A rotating hole 108 is opened in the part, and a first bracket 103 is set on the top of the rotating hole 108; a rotating block 202 is rotatably connected to the rotating hole 108, and a set of sliders 201 are slidably connected to a set of sliding grooves 102 respectively; a first motor 210 is fixedly installed at one end of the support platform 101, and the output end of the first motor 210 is fixedly connected to one end of the bidirectional screw 203; a second motor 211 is fixedly installed on the top of the first bracket 103, and the output end of the second motor 211 is fixedly connected to the top of the connecting shaft 206 on the top of the rotating block 202.

[0025] The overall effect of Embodiment 2 is as follows: by fixing a first bracket 103 to the top of the support platform 101, fixing a second bracket 104 to the top of the first bracket 103, fixing a first telescopic rod 105 to the bottom of the second bracket 104, fixing blocks 106 to both the telescopic end of the first telescopic rod 105 and the top of the support platform 101, fixing rubber pads 107 to the opposite sides of the two fixing blocks 106, placing the conductive nozzle blank between the two fixing blocks 106, adjusting the length of the first telescopic rod 105 to fix the conductive nozzle blank, and using the rubber pads 107 to fit the two ends of the conductive nozzle blank to improve the stability of clamping, and by adjusting the slider 201 and the second telescopic rod 204, the sandpaper tape 209 is attached to the outer wall of the conductive nozzle blank, making it adaptable to blanks of different shapes and diameters, reducing the frequency of changing the grinding equipment.

[0026] Working principle: When using this device, firstly, a first bracket 103 is fixedly installed on the top of the support platform 101, a second bracket 104 is fixedly installed on the top of the first bracket 103, and a first telescopic rod 105 is fixedly installed on the bottom of the second bracket 104. Fixing blocks 106 are fixedly installed at both the telescopic end of the first telescopic rod 105 and the top of the support platform 101. Rubber pads 107 are fixedly installed on opposite sides of the two fixing blocks 106. The conductive nozzle blank is placed between the two fixing blocks 106, and the length of the first telescopic rod 105 is adjusted to fix the conductive nozzle blank. The rubber pads 107 are used to adhere the conductive nozzle blank to the surface. The material is positioned at both ends to improve clamping stability. Secondly, a set of sliding grooves 102 and rotating holes 108 are formed on the top of the support platform 101. A slider 201 is slidably connected inside the sliding grooves 102. A bidirectional screw 203 is fixedly inserted inside the slider 201. A second telescopic rod 204 is fixedly installed on the top of the slider 201. A first motor 210 is fixedly installed at one end of the support platform 101. The output end of the first motor 210 is fixedly connected to one end of the bidirectional screw 203. The first motor 210 drives the bidirectional screw 203 to thread into the slider 201, allowing the slider 201 to move within the sliding grooves 102. Slide to adjust the position of the two second telescopic rods 204; then, fix the base 205 to the telescopic end of the two second telescopic rods 204, rotatably connect the rotating block 202 inside the rotating hole 108, fix the connecting shaft 206 to the top of both bases 205 and the top of the rotating block 202, fix the limiting block 207 to the top of the two connecting shafts 206, sleeve the rotating roller 208 on the outer wall of the two connecting shafts 206, fix the rotating roller 208 on the outer wall of the other connecting shaft 206, rotatably connect the sandpaper belt 209 to the outer wall of the three rotating rollers 208, and fix the second motor 211 to the first At the top of a bracket 103, the output end of the second motor 211 is fixedly connected to the top of the connecting shaft 206 at the top of the rotating block 202. The position of the slider 201 is adjusted to control the tightness of the sandpaper belt 209. The length of the second telescopic rod 204 is then adjusted to wrap the conductive nozzle blank. Since the sandpaper belt 209 is malleable, it can conform to the outer wall of the blank, thereby polishing the blank. This design makes blank polishing more flexible and facilitates polishing conductive nozzle blanks of different shapes and diameters, thus avoiding the problem of changing different polishing equipment for different batches, reducing downtime, and improving polishing efficiency.

[0027] The wiring diagrams of the first telescopic rod 105, the second telescopic rod 204, the first motor 210, and the second motor 211 in this utility model are common knowledge in the field. Their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring arrangements of the first telescopic rod 105, the second telescopic rod 204, the first motor 210, and the second motor 211 will not be explained in detail.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A flexible polishing device with a conductive tip, characterized in that, include: Support mechanism (1) and grinding mechanism (2); The grinding mechanism (2) includes a set of sliders (201), a rotating block (202), and three rotating rollers (208). A bidirectional screw (203) is inserted through the interior of the set of sliders (201). A second telescopic rod (204) is fixedly installed on the top of each set of sliders (201). The telescopic ends of the second telescopic rods (204) are fixedly connected to the base (205). A connecting shaft (206) is fixedly installed on the top of the base (205) and the rotating block (202). A limiting block (207) is fixedly installed on the top of the connecting shaft (206) on the top of the base (205). Two rotating rollers (208) are respectively sleeved on the outer walls of the two connecting shafts (206). Another rotating roller (208) is fixedly sleeved on the outer wall of the connecting shaft (206) on the top of the rotating block (202). The outer walls of the three rotating rollers (208) are rotatably connected to the sandpaper belt (209).

2. The conductive tip flexible polishing device according to claim 1, characterized in that: The support mechanism (1) includes a support platform (101), a set of sliding grooves (102) are opened inside the support platform (101), and a first bracket (103) is fixedly installed on the top of the support platform (101).

3. The conductive tip flexible polishing device according to claim 2, characterized in that: The second bracket (104) is fixedly installed on the top of the first bracket (103), and the first telescopic rod (105) is fixedly installed on the bottom of the second bracket (104).

4. The conductive tip flexible polishing device according to claim 3, characterized in that: The telescopic end of the first telescopic rod (105) and the top of the support platform (101) are both fixedly installed with fixing blocks (106), and rubber pads (107) are fixedly installed on the opposite side of the two fixing blocks (106).

5. The conductive tip flexible polishing device according to claim 2, characterized in that: A rotating hole (108) is provided on the top of the support platform (101), and the first bracket (103) is disposed on the top of the rotating hole (108).

6. The conductive tip flexible polishing device according to claim 5, characterized in that: The rotating block (202) is rotatably connected to the rotating hole (108), and a set of the sliders (201) are slidably connected to a set of sliding grooves (102).

7. The conductive tip flexible polishing device according to claim 2, characterized in that: One end of the support platform (101) is fixedly installed with a first motor (210), the output end of the first motor (210) is fixedly connected to one end of a bidirectional screw (203), and the top of the first bracket (103) is fixedly installed with a second motor (211), the output end of the second motor (211) is fixedly connected to the top of the connecting shaft (206) at the top of the rotating block (202).