Automatic polishing machine for high-smoothness stainless steel seamless pipe

Abstract

The utility model provides an automatic polishing machine for a high-smoothness stainless steel seamless pipe, which comprises a polishing workbench, a steel pipe polishing machine, a steel pipe residue processor, a steel pipe scraping cover, a steel pipe entering conveying frame and a steel pipe discharging conveying frame, the steel pipe polishing machine is arranged on the polishing workbench, and the steel pipe residue processor is arranged on one side of the steel pipe polishing machine. A steel pipe scraping cover is installed on the steel pipe residue processor, the steel pipe residue processor is installed on a polishing workbench, an inlet steel pipe conveying frame and a discharge steel pipe conveying frame are installed above the polishing workbench, and the inlet steel pipe conveying frame and the discharge steel pipe conveying frame are the same in structure. According to the steel pipe residue processor, the surface of the steel pipe is cleaned in an airflow mode, a drying mechanism does not need to be additionally arranged in the subsequent process, and secondly, due to the fact that the cleaning medium is air, the risk that the subsequent surface of the steel pipe is corroded again due to residue of the cleaning medium is avoided.

Description

Technical Field

[0001] This utility model belongs to the field of steel pipe polishing technology, and in particular relates to an automatic polishing machine for high-gloss stainless steel seamless pipes. Background Technology

[0002] Stainless steel pipe is a hollow, long, round steel material. When the bending and torsional strength are the same, stainless steel pipe is lighter in weight, so it is also widely used in the manufacture of mechanical parts and engineering structures. In actual production or daily life, some stainless steel pipes may rust due to storage conditions, requiring subsequent polishing of the rusted surface. Other steel pipes have higher usage requirements, and their surface roughness may not meet the specifications, necessitating polishing. After polishing, the surface needs cleaning. Currently, a rotary brush is commonly used to remove metal residue from the stainless steel pipe surface. However, metal debris remaining on the surface is difficult to remove due to static electricity or other factors. This has led to the development of devices that use liquid for cleaning, such as the automatic stainless steel pipe surface polishing machine described in Chinese utility model patent document CN213616002U. This cleaning device uses liquid to rinse the internal steel pipe and then dries it. This method has a complex structure, and if the drying mechanism does not effectively remove liquid residue, the steel pipe may still corrode and rust. Therefore, it not only has a complex structure but also carries the risk of the steel pipe rusting again.

[0003] Therefore, it is essential to invent an automatic polishing machine for high-gloss stainless steel seamless pipes. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides an automatic polishing machine for high-gloss stainless steel seamless pipes, including a polishing worktable, a steel pipe polishing machine, a steel pipe residue processor, a steel pipe scraping cover, an inlet steel pipe conveying frame, and an outlet steel pipe conveying frame. The steel pipe polishing machine is fixedly installed in the middle of the upper part of the polishing worktable. A steel pipe residue processor is provided on one side of the steel pipe polishing machine. A steel pipe scraping cover is threaded onto the steel pipe residue processor. The steel pipe residue processor is fixedly installed on the polishing worktable. An inlet steel pipe conveying frame and an outlet steel pipe conveying frame are fixedly installed at both ends of the upper part of the polishing worktable, respectively. The inlet steel pipe conveying frame and the outlet steel pipe conveying frame have the same structure.

[0005] The steel pipe conveyor racks for entering and exiting the steel pipe conveyor racks are used for conveying seamless stainless steel pipes.

[0006] The steel pipe residue processor includes a fixed base, a backflow hood, an external threaded sleeve, an intake pipe, an airflow injection pipe, and an airflow guide. The fixed base is fixedly installed on the polishing worktable. The backflow hood is fixedly installed on the fixed base, and an external threaded sleeve is fixedly installed at one end of the backflow hood. The external threaded sleeve is threadedly connected to the steel pipe scraper cover. The intake pipe and the airflow injection pipe are fixedly installed on the backflow hood, and both the intake pipe and the airflow injection pipe communicate with the backflow hood. An airflow guide is fixedly installed inside the backflow hood. The steel pipe scraper cover includes a scraper cover, a flow-blocking cleaning brush, and an internal threaded sleeve. The flow-blocking cleaning brush is fixedly installed inside the scraper cover, and the internal threaded sleeve is fixedly installed on the scraper cover. The internal threaded sleeve and the external threaded sleeve are threaded together.

[0007] Preferably, the steel pipe polishing machine includes a mounting base, a polishing motor, a blocking cover, and a polishing disc. The mounting base is fixedly installed on the polishing worktable. Two parallel polishing motors are fixedly installed at the two ends of the upper part of the mounting base. An arc-shaped groove is provided below the polishing motors and is located in the middle of the mounting base. A blocking cover is fixedly installed on the polishing motor. A polishing disc is provided inside the blocking cover. The output end of the polishing motor rotates through the blocking cover and is fixedly connected to the polishing disc.

[0008] Preferably, the steel pipe conveying frame includes a conveying frame, conveying rollers, and a conveying motor. The conveying frame is fixedly installed on the polishing worktable. The inner side of the conveying frame is equipped with conveying rollers that rotate up and down. There are two conveying rollers, one of which rotates through the conveying frame and is fixedly connected to the output end of the conveying motor.

[0009] Preferably, an airflow generating fan is fixedly installed inside the airflow injection pipe. The airflow injection pipe is installed at an angle above the inverted flow shroud. One end of the airflow injection pipe is located at the tangent point above the inverted flow shroud, and one end of the suction pipe is also located at the tangent point above the inverted flow shroud. The suction pipe and the airflow injection pipe are fixedly installed above the inverted flow shroud in an alternating manner.

[0010] Preferably, the airflow guide fixedly installed inside the backflow shroud is a spiral blade, which is used to guide the airflow.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] This utility model of steel pipe residue processor does not use liquid cleaning to remove metal residue from the surface of steel pipes. Instead, it uses airflow to clean the surface. This method eliminates the need for a subsequent drying mechanism. Furthermore, because the cleaning medium is air, the steel pipe surface will not be subject to further corrosion due to residual cleaning medium. The overall structure is simple and can maximize the protection of the steel pipe from subsequent corrosion by liquid media, reducing the chance of rust recurring after polishing. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the steel pipe scraping cover of this utility model before assembly.

[0014] Figure 2 This is a schematic diagram of the structure of the steel pipe scraping cover and steel pipe residue processor of this utility model.

[0015] Figure 3 This is a utility model Figure 2 A schematic diagram of the back structure.

[0016] In the picture:

[0017] Polishing workbench 1, steel pipe polishing machine 2, mounting base 21, polishing motor 22, baffle 23, polishing disc 24, steel pipe residue processor 3, fixed base 31, backflow hood 32, external threaded sleeve 33, suction pipe 34, airflow injection pipe 35, airflow guide 36, steel pipe scraper cover 4, scraper cover 41, flow-blocking cleaning brush 42, internal threaded sleeve 43, steel pipe inlet conveyor frame 5, conveyor frame 51, conveyor roller 52, conveyor motor 53, steel pipe outlet conveyor frame 6. Detailed Implementation

[0018] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0019] In the description of the embodiments, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of the utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in the present utility model based on the specific circumstances.

[0020] As attached Figure 1 To be continued Figure 3 As shown:

[0021] This utility model provides an automatic polishing machine for high-gloss stainless steel seamless pipes, including a polishing worktable 1, a steel pipe polishing machine 2, a steel pipe residue processor 3, a steel pipe scraping cover 4, an inlet steel pipe conveying frame 5, and an outlet steel pipe conveying frame 6. The steel pipe polishing machine 2 is fixedly installed in the middle of the upper part of the polishing worktable 1. The steel pipe residue processor 3 is provided on one side of the steel pipe polishing machine 2. The steel pipe scraping cover 4 is threaded onto the steel pipe residue processor 3. The steel pipe residue processor 3 is fixedly installed on the polishing worktable 1. The inlet steel pipe conveying frame 5 and the outlet steel pipe conveying frame 6 are fixedly installed at the upper two ends of the polishing worktable 1, respectively. The inlet steel pipe conveying frame 5 and the outlet steel pipe conveying frame 6 have the same structure. The steel pipe residue processor 3 and the steel pipe scraping cover 4 are used to treat the metal residue adhering to the polishing steel pipe area. The steel pipe residue processor 3 treats it with airflow, while the steel pipe scraping cover 4 treats it with scraping. The airflow generated by the steel pipe residue processor 3 is blocked by the structure of the steel pipe scraping cover 4.

[0022] The steel pipe inlet conveyor 5 and the steel pipe outlet conveyor 6 are used to transport stainless steel seamless pipes. The steel pipe inlet conveyor 5 is used for the front end of the steel pipe, and the steel pipe outlet conveyor 6 is used for the rear end of the steel pipe.

[0023] The steel pipe residue processor 3 includes a fixed base 31, a backflow hood 32, an external threaded sleeve 33, an intake pipe 34, an airflow injection pipe 35, and an airflow guide 36. The fixed base 31 is fixedly installed on the polishing worktable 1. The backflow hood 32 is fixedly installed on the fixed base 31. An external threaded sleeve 33 is fixedly installed at one end of the backflow hood 32. The external threaded sleeve 33 is threadedly connected to the steel pipe scraping cover 4. The intake pipe 34 and the airflow injection pipe 35 are fixedly installed on the backflow hood 32. Both the intake pipe 34 and the airflow injection pipe 35 are connected to the backflow hood 32. The airflow guide 36 is fixedly installed inside the backflow hood 32. The airflow generated by the steel pipe residue processor 3 comes from the airflow injection pipe 35. The airflow generated by the airflow injection pipe 35 enters the backflow hood 32.

[0024] The steel pipe scraping cover 4 includes a scraping outer cover 41, a flow-blocking cleaning brush 42, and an internally threaded sleeve 43. The flow-blocking cleaning brush 42 is fixedly installed inside the scraping outer cover 41, and the internally threaded sleeve 43 is fixedly installed on the scraping outer cover 41. The internally threaded sleeve 43 is threadedly connected to the externally threaded sleeve 33. The flow-blocking cleaning brush 42 is a dense brush made of soft plastic. The flow-blocking cleaning brush 42 can not only scrape the surface of the steel pipe, but also prevent the airflow from carrying metal debris out.

[0025] Example 1:

[0026] Specifically, the steel pipe polishing machine 2 includes a mounting base 21, a polishing motor 22, a blocking cover 23, and a polishing disc 24. The mounting base 21 is fixedly mounted on the polishing worktable 1. Two parallel polishing motors 22 are fixedly mounted on the upper ends of the mounting base 21. An arc-shaped groove is provided below the polishing motors 22, and the arc-shaped groove is located in the middle of the mounting base 21. A blocking cover 23 is fixedly mounted on the polishing motors 22. A polishing disc 24 is provided inside the blocking cover 23. The output end of the polishing motor 22 rotates through the blocking cover 23 and is fixedly connected to the polishing disc 24. The two polishing discs 24 rotate in opposite directions and polish the surface of the steel pipe.

[0027] Specifically, the steel pipe conveyor frame 5 includes a conveyor frame 51, conveyor rollers 52 and a conveyor motor 53. The conveyor frame 51 is fixedly installed on the polishing worktable 1. The conveyor rollers 52 are installed on the inner side of the conveyor frame 51 and rotate up and down. There are two conveyor rollers 52. One end of one of the conveyor rollers 52 rotates through the conveyor frame 51 and is fixedly connected to the output end of the conveyor motor 53.

[0028] Specifically, an airflow generating fan is fixedly installed inside the airflow injection pipe 35. The airflow injection pipe 35 is installed at an angle above the inverted flow shroud 32. One end of the airflow injection pipe 35 is located at the tangent point above the inverted flow shroud 32. One end of the suction pipe 34 is also located at the tangent point above the inverted flow shroud 32. The suction pipe 34 and the airflow injection pipe 35 are fixedly installed above the inverted flow shroud 32 in an alternating manner. The suction pipe 34 is connected to the metal debris collection box through an air suction pump. The metal debris collection box is placed on one side of the polishing workbench 1. The airflow generated by the fan will enter the interior of the inverted flow shroud 32 from the tangent point above it.

[0029] Specifically, the airflow guide 36 fixedly installed inside the backflow cover 32 is a spiral blade, and the airflow guide 36 is used to guide the airflow.

[0030] Example 2:

[0031] When polishing is required for the steel pipe, turn on the device and place one end of the steel pipe between the two conveying rollers 52 of the steel pipe conveying frame 5. The conveying motor 53 drives one of the conveying rollers 52 to rotate, and the rotating conveying roller 52 drives the steel pipe to be conveyed. When the steel pipe comes into contact with the polishing disc 24 of the steel pipe polishing machine 2, the polishing disc 24 polishes it. During this process, the baffle 23 outside the polishing disc 24 will block the splashing metal debris. Then the steel pipe enters the backflow hood 32 of the steel pipe residue processor 3. At this time, the airflow generated by the fan inside the airflow injection pipe 35 enters the backflow hood 32. The airflow flows along the inner wall of the backflow hood 32 and moves in a spiral pattern. The airflow flows in a spiral pattern. During this process, the airflow guide 36 further guides the airflow, and the spiral airflow treats the metal residue on the surface of the steel pipe. The spiral airflow carries the metal debris residue and then enters the suction pipe 34. The suction pipe 34 then discharges the airflow carrying the metal debris residue into the metal debris collection box. Secondly, some airflow may continue to flow forward, but it will be blocked by the flow-blocking cleaning brush 42 of the steel pipe scraper cover 4 to prevent the airflow carrying the metal debris residue from being discharged outside. Subsequently, the flow-blocking cleaning brush 42 of the steel pipe scraper cover 4 will scrape and clean the surface of the steel pipe, further reducing the metal debris residue attached to the surface of the steel pipe.

[0032] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An automatic polishing machine for high-gloss stainless steel seamless pipes, characterized in that, The system includes a polishing workbench (1), a steel pipe polishing machine (2), a steel pipe residue processor (3), a steel pipe scraper cover (4), an inlet steel pipe conveying frame (5), and an outlet steel pipe conveying frame (6). The steel pipe polishing machine (2) is fixedly installed in the middle of the upper part of the polishing workbench (1). The steel pipe residue processor (3) is provided on one side of the steel pipe polishing machine (2). The steel pipe scraper cover (4) is threaded on the steel pipe residue processor (3). The steel pipe residue processor (3) is fixedly installed on the polishing workbench (1). The inlet steel pipe conveying frame (5) and the outlet steel pipe conveying frame (6) are fixedly installed at the upper two ends of the polishing workbench (1), respectively. The inlet steel pipe conveying frame (5) and the outlet steel pipe conveying frame (6) have the same structure. The steel pipe conveyor (5) and the steel pipe conveyor (6) are used to convey stainless steel seamless pipes; The steel pipe residue processor (3) includes a fixed base (31), a backflow hood (32), an external threaded sleeve (33), a suction pipe (34), an airflow injection pipe (35), and an airflow guide (36). The fixed base (31) is fixedly installed on the polishing worktable (1). The backflow hood (32) is fixedly installed on the fixed base (31). An external threaded sleeve (33) is fixedly installed at one end of the backflow hood (32). The external threaded sleeve (33) is threadedly connected to the steel pipe scraper cover (4). Suction pipes (34) are fixedly installed on the backflow hood (32). The airflow injection pipe (35), the suction pipe (34) and the airflow injection pipe (35) are all connected to the backflow hood (32). An airflow guide (36) is fixedly installed inside the backflow hood (32). The steel pipe scraper cover (4) includes a scraper cover (41), a flow-blocking cleaning brush (42) and an internal threaded sleeve (43). The flow-blocking cleaning brush (42) is fixedly installed inside the scraper cover (41). An internal threaded sleeve (43) is fixedly installed on the scraper cover (41). The internal threaded sleeve (43) and the external threaded sleeve (33) are threaded together.

2. The automatic polishing machine for high-gloss stainless steel seamless pipes as described in claim 1, characterized in that: The steel pipe polishing machine (2) includes a mounting base (21), a polishing motor (22), a baffle (23), and a polishing disc (24). The mounting base (21) is fixedly mounted on the polishing worktable (1). Two parallel polishing motors (22) are fixedly mounted on the upper two ends of the mounting base (21). An arc-shaped groove is provided below the polishing motors (22). The arc-shaped groove is located in the middle of the mounting base (21). A baffle (23) is fixedly mounted on the polishing motor (22). A polishing disc (24) is provided inside the baffle (23). The output end of the polishing motor (22) rotates through the baffle (23) and is fixedly connected to the polishing disc (24).

3. The automatic polishing machine for high-gloss stainless steel seamless pipes as described in claim 1, characterized in that: The steel pipe conveying frame (5) includes a conveying frame (51), conveying rollers (52) and a conveying motor (53). The conveying frame (51) is fixedly installed on the polishing worktable (1). The conveying rollers (52) are installed on the inner side of the conveying frame (51) and rotate up and down. There are two conveying rollers (52), one end of which rotates through the conveying frame (51) and is fixedly connected to the output end of the conveying motor (53).

4. The automatic polishing machine for high-gloss stainless steel seamless pipes as described in claim 1, characterized in that: An airflow generating fan is fixedly installed inside the airflow injection pipe (35). The airflow injection pipe (35) is installed at an angle above the inverted shroud (32). One end of the airflow injection pipe (35) is located at the tangent point above the inverted shroud (32). One end of the suction pipe (34) is also located at the tangent point above the inverted shroud (32). The suction pipe (34) and the airflow injection pipe (35) are fixedly installed above the inverted shroud (32) in an alternating manner.

5. The automatic polishing machine for high-gloss stainless steel seamless pipes as described in claim 1, characterized in that: The airflow guide (36) fixedly installed inside the backflow shroud (32) is a spiral blade, and the airflow guide (36) is used to guide the airflow.

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