Flue gas dust removal and denitration integrated ceramic catalyst extrusion molding device
By introducing mixing, sieving, and tapping mechanisms into the ceramic catalyst extrusion molding device, the problems of uneven raw material mixing and the influence of large particle impurities were solved, and higher quality ceramic catalyst molding was achieved.
Patent Information
- Application Number
- CN202422845444.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-21
AI Technical Summary
In existing ceramic catalyst extrusion molding technology, uneven mixing of raw materials and large particles or impurities affect the molding quality, resulting in poor molding quality.
The raw materials are mixed by a stirring and mixing mechanism, the screening drive mechanism drives the screening mechanism to screen the mixed raw materials, and the extrusion molding structure is struck by a tapping drive mechanism to improve the mixing quality and molding efficiency.
This improved the mixing and molding quality of raw materials, enhanced the practicality of the molding device, and ensured the extrusion molding quality of ceramic catalysts.
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Figure CN223617922U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of ceramic catalyst extrusion molding, and in particular to an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification. Background Technology
[0002] A ceramic catalyst is a catalyst that uses ceramic materials as a support or active component to accelerate or guide the reaction process in a chemical reaction.
[0003] Existing ceramic catalyst extrusion molding technologies, such as the prior art with application number CN201620309587.9, include a base, transmission box, motor, cylinder, screw, hopper and molding die, etc. The material is fed smoothly with the assistance of the vibration device. After the material enters the cylinder, it can be appropriately heated. The material is subjected to uniform force inside the cylinder, and the extrusion pressure is moderate.
[0004] However, the raw materials need to be mixed before extruding ceramic catalysts, and larger particles or impurities can affect the quality of extrusion molding of ceramic catalysts. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification, which facilitates the mixing and screening of raw materials, improves the mixing quality, feeding efficiency, and molding quality.
[0006] This utility model discloses an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification, comprising an extrusion molding structure; and further comprising a mixing mechanism, a screening mechanism, a screening drive mechanism, a striking mechanism, and a striking drive mechanism. The mixing mechanism is mounted on the extrusion molding structure, the screening mechanism is mounted on the mixing mechanism, the screening drive mechanism is mounted on the screening mechanism, the striking mechanism is mounted on the extrusion molding structure, and the striking drive mechanism is mounted on the extrusion molding structure. The extrusion molding structure extrudes and molds the raw material, the mixing mechanism mixes the raw material, the screening drive mechanism drives the screening mechanism to screen the mixed raw material, and the striking drive mechanism drives the striking mechanism to strike the extrusion molding structure. The extrusion molding structure extrudes and molds the raw material, the mixing mechanism mixes the raw material, the screening drive mechanism drives the screening mechanism to screen the mixed raw material, improving the quality of the extrusion molding, and the striking drive mechanism drives the striking mechanism to strike the extrusion molding structure, thus improving practicality.
[0007] Preferably, the extrusion molding structure includes an extruder, a molding die, and a feed hopper. The molding die is installed on the extruder, and the feed hopper is installed at the top of the extruder. Raw materials are added into the extruder through the feed hopper, and the extruder extrudes the raw materials into the feed hopper for molding.
[0008] Preferably, the mixing mechanism includes a mixing tank, a stirring shaft, stirring blades, and a first motor. The mixing tank is mounted on the top of the extruder via a bracket. The stirring shaft is rotatably mounted inside the mixing tank, and the stirring blades are mounted on the stirring shaft. The first motor is mounted on the top of the mixing tank, and the output end of the first motor is connected to the stirring shaft. A control valve is provided on the mixing tank. By opening the first motor, the stirring shaft is driven to rotate, which in turn drives the stirring blades to rotate, thus fully mixing the raw materials.
[0009] Preferably, the screening mechanism includes a screening box and a sliding screen box. The screening box is installed at the bottom of the mixing barrel, and the sliding screen box is slidably installed on the inner wall of the screening box. By opening the speed control valve of the mixing barrel, the mixed raw material enters the screening box and falls into the sliding screen box. The screening drive mechanism is opened to drive the sliding screen box to slide back and forth on the screening box, thereby screening the raw material through the sliding screen box.
[0010] Preferably, the screening drive mechanism includes a first turntable, a first eccentric shaft, a connecting rod, and a second motor. The first turntable is rotatably mounted on the inner wall of the screening box via a rotating shaft. The first eccentric shaft is eccentrically mounted on the first turntable. One end of the connecting rod is rotatably mounted on the first eccentric shaft, and the other end of the connecting rod is rotatably mounted on the outer wall of the sliding screen box. The second motor is mounted on the outer wall of the screening box, and the output end of the second motor is connected to the first turntable. By opening the speed control valve of the mixing tank, the mixed raw material enters the screening box and falls into the sliding screen box. The second motor is turned on to drive the first turntable to rotate, which in turn drives the first eccentric shaft to rotate eccentrically. The connecting rod drives the sliding screen box to slide back and forth on the screening box, thereby screening the raw material through the sliding screen box.
[0011] Preferably, the striking mechanism includes a rotating seat, a rotating rod, a striking hammer, and a spring. The rotating seat is mounted on the outer wall of the feed hopper, the middle end of the rotating rod is rotatably mounted on the rotating seat, the striking hammer is mounted on one end of the rotating rod, one end of the spring is mounted on the outer wall of the feed hopper, and the other end of the spring is mounted on the rotating rod. By opening the striking drive mechanism, the rotating rod is driven to rotate on the rotating seat, and then the spring elasticity pulls the striking hammer to strike the outer wall of the feed hopper, thereby assisting the raw material to enter the extruder through the feed hopper.
[0012] Preferably, the striking drive mechanism includes a drive frame, a second turntable, a second eccentric shaft, and a third motor. The drive frame is mounted on the outer wall of the feed hopper, the second turntable is rotatably mounted on the drive frame, the second eccentric shaft is eccentrically mounted on the second turntable, and the third motor is mounted on the drive frame. The output end of the third motor is connected to the second turntable. By turning on the third motor, the second turntable is driven to rotate, which in turn drives the second eccentric shaft to rotate eccentrically. The second eccentric shaft then rotates the rotating rod on the rotating seat, causing the striking hammer to move away from the feed hopper. Subsequently, the elasticity of the spring pulls the striking hammer to strike the outer wall of the feed hopper, thereby assisting the raw material to enter the extruder through the feed hopper.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the raw material is extruded and shaped by the extrusion molding structure, the mixing mechanism mixes the raw material, the screening drive mechanism drives the screening mechanism to screen the mixed raw material, thereby improving the quality of extrusion molding, and the striking drive mechanism drives the striking mechanism to strike the extrusion molding structure, thereby improving practicality. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the third isometric structure of this utility model;
[0017] Figure 4 This is a front view sectional isometric structural schematic diagram of this utility model;
[0018] Figure 5 This is a side view sectional isometric structural schematic diagram of this utility model;
[0019] Figure 6 This is a top-view cross-sectional axonometric structural schematic diagram of this utility model;
[0020] Figure 7 This is the utility model Figure 2 Axonometric structural schematic diagram at point A;
[0021] The attached diagram is labeled as follows: 01, extrusion molding structure; 11, extruder; 12, molding die; 13, feed hopper; 02, mixing mechanism; 21, mixing tank; 22, stirring shaft; 23, stirring blade; 24, first motor; 03, screening mechanism; 31, screening box; 32, sliding screen box; 04, screening drive mechanism; 41, first turntable; 42, first eccentric shaft; 43, connecting rod; 44, second motor; 05, striking mechanism; 51, rotating seat; 52, rotating rod; 53, striking hammer; 54, spring; 06, striking drive mechanism; 61, drive frame; 62, second turntable; 63, second eccentric shaft; 64, third motor. Detailed Implementation
[0022] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example
[0023] like Figures 1 to 6 As shown, an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification includes an extrusion molding structure 01, and also includes a stirring and mixing mechanism 02, a screening mechanism 03, a screening drive mechanism 04, a striking mechanism 05, and a striking drive mechanism 06. The stirring and mixing mechanism 02 is installed on the extrusion molding structure 01, the screening mechanism 03 is installed on the stirring and mixing mechanism 02, the screening drive mechanism 04 is installed on the screening mechanism 03, the striking mechanism 05 is installed on the extrusion molding structure 01, and the striking drive mechanism 06 is installed on the extrusion molding structure 01.
[0024] The raw material is extruded and shaped by the extrusion molding structure 01, the mixing mechanism 02 mixes the raw material, the screening drive mechanism 04 drives the screening mechanism 03 to screen the mixed raw material, and the striking drive mechanism 06 drives the striking mechanism 05 to strike the extrusion molding structure 01.
[0025] The extrusion molding structure 01 includes an extruder 11, a molding die 12, and a feed hopper 13. The molding die 12 is mounted on the extruder 11, and the feed hopper 13 is mounted on the top of the extruder 11.
[0026] The mixing mechanism 02 includes a mixing tank 21, a stirring shaft 22, stirring blades 23, and a first motor 24. The mixing tank 21 is mounted on the top of the extruder 11 by a bracket. The stirring shaft 22 is rotatably mounted inside the mixing tank 21. The stirring blades 23 are mounted on the stirring shaft 22. The first motor 24 is mounted on the top of the mixing tank 21. The output end of the first motor 24 is connected to the stirring shaft 22. A control valve is provided on the mixing tank 21.
[0027] The screening mechanism 03 includes a screening box 31 and a sliding screen box 32. The screening box 31 is installed at the bottom of the mixing tank 21, and the sliding screen box 32 is slidably installed on the inner wall of the screening box 31.
[0028] The screening drive mechanism 04 includes a first turntable 41, a first eccentric shaft 42, a connecting rod 43, and a second motor 44. The first turntable 41 is rotatably mounted on the inner wall of the screening box 31 via a rotating shaft. The first eccentric shaft 42 is eccentrically mounted on the first turntable 41. One end of the connecting rod 43 is rotatably mounted on the first eccentric shaft 42, and the other end of the connecting rod 43 is rotatably mounted on the outer wall of the sliding screen box 32. The second motor 44 is mounted on the outer wall of the screening box 31, and the output end of the second motor 44 is connected to the first turntable 41.
[0029] Raw materials are fed into the extruder 11 through the feed hopper 13. The extruder 11 then extrudes the raw materials into the feed hopper 13 for forming. The first motor 24 is turned on to drive the stirring shaft 22 to rotate, which in turn drives the stirring blade 23 to rotate, thus fully mixing the raw materials. The speed control valve of the mixing tank 21 is opened, allowing the mixed raw materials to enter the screening box 31. The raw materials fall into the sliding screen box 32. The second motor 44 is turned on to drive the first turntable 41 to rotate, which in turn drives the first eccentric shaft 42 to rotate eccentrically. The connecting rod 43 drives the sliding screen box 32 to slide back and forth on the screening box 31, thus screening the raw materials through the sliding screen box 32. Example
[0030] like Figure 7 As shown, an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification includes an extrusion molding structure 01, and also includes a stirring and mixing mechanism 02, a screening mechanism 03, a screening drive mechanism 04, a striking mechanism 05, and a striking drive mechanism 06. The stirring and mixing mechanism 02 is installed on the extrusion molding structure 01, the screening mechanism 03 is installed on the stirring and mixing mechanism 02, the screening drive mechanism 04 is installed on the screening mechanism 03, the striking mechanism 05 is installed on the extrusion molding structure 01, and the striking drive mechanism 06 is installed on the extrusion molding structure 01.
[0031] The raw material is extruded and shaped by the extrusion molding structure 01, the mixing mechanism 02 mixes the raw material, the screening drive mechanism 04 drives the screening mechanism 03 to screen the mixed raw material, and the striking drive mechanism 06 drives the striking mechanism 05 to strike the extrusion molding structure 01.
[0032] The extrusion molding structure 01 includes an extruder 11, a molding die 12, and a feed hopper 13. The molding die 12 is mounted on the extruder 11, and the feed hopper 13 is mounted on the top of the extruder 11.
[0033] The striking mechanism 05 includes a rotating seat 51, a rotating rod 52, a striking hammer 53, and a spring 54. The rotating seat 51 is installed on the outer wall of the feed hopper 13. The middle end of the rotating rod 52 is rotatably installed on the rotating seat 51. The striking hammer 53 is installed on one end of the rotating rod 52. One end of the spring 54 is installed on the outer wall of the feed hopper 13, and the other end of the spring 54 is installed on the rotating rod 52.
[0034] The striking drive mechanism 06 includes a drive frame 61, a second turntable 62, a second eccentric shaft 63, and a third motor 64. The drive frame 61 is mounted on the outer wall of the feed hopper 13. The second turntable 62 is rotatably mounted on the drive frame 61. The second eccentric shaft 63 is eccentrically mounted on the second turntable 62. The third motor 64 is mounted on the drive frame 61, and the output end of the third motor 64 is connected to the second turntable 62.
[0035] By turning on the third motor 64, the second turntable 62 is driven to rotate, which in turn drives the second eccentric shaft 63 to rotate eccentrically. The second eccentric shaft 63 drives the rotating rod 52 to rotate on the rotating seat 51, so that the striking hammer 53 moves away from the feed hopper 13. Then, the elasticity of the spring 54 pulls the striking hammer 53 to strike the outer wall of the feed hopper 13, thereby assisting the raw material to enter the extruder 11 through the feed hopper 13.
[0036] like Figures 1 to 7 As shown, this utility model discloses an integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification. During operation, raw materials are fed into the extruder 11 through the feed hopper 13. The extruder 11 then extrudes the raw materials into the feed hopper 13 for molding. The first motor 24 drives the stirring shaft 22 to rotate, which in turn drives the stirring blades 23 to rotate, thoroughly mixing the raw materials. The speed control valve of the mixing tank 21 is opened, allowing the mixed raw materials to enter the screening box 31. The raw materials fall into the sliding screen box 32. The second motor 44 is then turned, driving the first turntable 41 to rotate, further... The first eccentric shaft 42 is driven to rotate eccentrically, and the sliding screen box 32 is driven to slide back and forth on the screening box 31 through the connecting rod 43, thereby screening the raw materials through the sliding screen box 32. The third motor 64 is turned on to drive the second turntable 62 to rotate, which in turn drives the second eccentric shaft 63 to rotate eccentrically. The second eccentric shaft 63 drives the rotating rod 52 to rotate on the rotating seat 51, so that the striking hammer 53 moves away from the feed hopper 13. Then, the elasticity of the spring 54 pulls the striking hammer 53 to strike the outer wall of the feed hopper 13, thereby helping the raw materials to enter the extruder 11 through the feed hopper 13.
[0037] The extruder 11, first motor 24, second motor 44 and third motor 64 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0038] The main function achieved by this utility model is to facilitate the mixing and screening of raw materials during the extrusion molding process of ceramic catalysts, thereby improving the mixing quality, feeding efficiency, and molding quality.
[0039] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. An integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification, comprising an extrusion molding structure (01); characterized in that, It also includes a mixing mechanism (02), a sieving mechanism (03), a sieving drive mechanism (04), a striking mechanism (05), and a striking drive mechanism (06). The mixing mechanism (02) is mounted on the extrusion molding structure (01), the sieving mechanism (03) is mounted on the mixing mechanism (02), the sieving drive mechanism (04) is mounted on the sieving mechanism (03), the striking mechanism (05) is mounted on the extrusion molding structure (01), and the striking drive mechanism (06) is mounted on the extrusion molding structure (01). The extrusion molding structure (01) extrudes and shapes the raw material, the stirring and mixing mechanism (02) stirs and mixes the raw material, the screening drive mechanism (04) drives the screening mechanism (03) to screen the mixed raw material, and the tapping drive mechanism (06) drives the tapping mechanism (05) to tap the extrusion molding structure (01).
2. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 1, characterized in that, The extrusion molding structure (01) includes an extruder (11), a molding die (12) and a feed hopper (13). The molding die (12) is mounted on the extruder (11) and the feed hopper (13) is mounted on the top of the extruder (11).
3. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 2, characterized in that, The mixing mechanism (02) includes a mixing tank (21), a stirring shaft (22), a stirring blade (23), and a first motor (24). The mixing tank (21) is mounted on the top of the extruder (11) by a bracket. The stirring shaft (22) is rotatably mounted inside the mixing tank (21). The stirring blade (23) is mounted on the stirring shaft (22). The first motor (24) is mounted on the top of the mixing tank (21). The output end of the first motor (24) is connected to the stirring shaft (22). A control valve is provided on the mixing tank (21).
4. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 3, characterized in that, The screening mechanism (03) includes a screening box (31) and a sliding screen box (32). The screening box (31) is installed at the bottom of the mixing tank (21), and the sliding screen box (32) is slidably installed on the inner wall of the screening box (31).
5. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 4, characterized in that, The screening drive mechanism (04) includes a first turntable (41), a first eccentric shaft (42), a connecting rod (43), and a second motor (44). The first turntable (41) is rotatably mounted on the inner wall of the screening box (31) via a rotating shaft. The first eccentric shaft (42) is eccentrically mounted on the first turntable (41). One end of the connecting rod (43) is rotatably mounted on the first eccentric shaft (42), and the other end of the connecting rod (43) is rotatably mounted on the outer wall of the sliding screen box (32). The second motor (44) is mounted on the outer wall of the screening box (31), and the output end of the second motor (44) is connected to the first turntable (41).
6. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 2, characterized in that, The striking mechanism (05) includes a rotating seat (51), a rotating rod (52), a striking hammer (53), and a spring (54). The rotating seat (51) is installed on the outer wall of the feed hopper (13). The middle end of the rotating rod (52) is rotatably installed on the rotating seat (51). The striking hammer (53) is installed on one end of the rotating rod (52). One end of the spring (54) is installed on the outer wall of the feed hopper (13), and the other end of the spring (54) is installed on the rotating rod (52).
7. The integrated ceramic catalyst extrusion molding device for flue gas dust removal and denitrification as described in claim 2, characterized in that, The striking drive mechanism (06) includes a drive frame (61), a second turntable (62), a second eccentric shaft (63), and a third motor (64). The drive frame (61) is mounted on the outer wall of the feed hopper (13). The second turntable (62) is rotatably mounted on the drive frame (61). The second eccentric shaft (63) is eccentrically mounted on the second turntable (62). The third motor (64) is mounted on the drive frame (61). The output end of the third motor (64) is connected to the second turntable (62).
Citation Information
Patent Citations
Honeycomb ceramic catalyst unburned bricks extrusion device
CN205572663U