Novel air cooling mechanism of granulator

By introducing a dust filter and an automatic dust removal mechanism into the air-cooling device of the granulator, the problem of dust adhering to the high-temperature plastic strips is solved, achieving effective dust filtration and cleaning, and ensuring cooling effect.

CN223618070UActive Publication Date: 2025-12-02GUANGDONG SANHABAO TECH CO LTD
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Patent Information

Application Number
CN202422920176.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-02
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Existing air-cooling devices cannot effectively filter and clean dust in the airflow, causing dust to adhere to the high-temperature plastic strips and affecting the cooling effect.

Method used

A novel air-cooled mechanism was designed, which includes a dust filter and an automatic dust removal mechanism. The dust filter filters dust from the airflow, and an industrial vacuum cleaner and a rotating mechanism are used to periodically clean the dust accumulated on the dust filter to prevent clogging.

Benefits of technology

It effectively filters dust in the airflow, reduces dust contamination of the high-temperature plastic strip, ensures cooling effect, and prevents the dust filter from clogging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel air cooling mechanism of a pelletizer, which comprises a rack, a conveying mechanism is arranged in the rack, a plurality of cylinders are arranged above the conveying mechanism, the cylinders are fixed with the rack, a fan is fixedly arranged in each cylinder, the lower end of each cylinder faces the conveying mechanism, a dust filter screen is fixedly arranged at the upper end of each cylinder, and a fan is arranged on the lower end of each cylinder. An automatic dust cleaning mechanism used for cleaning the dust filter screen is connected to the cylinder and comprises an industrial dust collector, a hose, a hard pipe, a supporting shaft, a dust collection nozzle and a rotating mechanism, the industrial dust collector is fixed to the ground, the air suction end of the industrial dust collector is connected with the hard pipe through the hose, and the supporting shaft is fixed to the hard pipe; the supporting shaft is rotationally connected to one side of the cylinder, a dust suction nozzle communicated with the hard pipe is fixed to the hard pipe, and a rotating mechanism used for driving the supporting shaft to rotate is installed on one side of the cylinder. The plastic air cooling device is convenient for air cooling of plastic, and can filter and clean dust in airflow, so that the dust is prevented from adhering to the high-temperature plastic.
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Description

Technical Field

[0001] This utility model relates to the field of granulator technology, and in particular to a novel air-cooling mechanism for granulators. Background Technology

[0002] A granulator is a device used to produce plastic granules. During operation, the granulator first extrudes a hot plastic strip, which then needs to be cooled before being cut into granules. Currently, air cooling is commonly used to cool the hot plastic strip. Existing air cooling devices mostly use fans to directly blow air onto the hot plastic strip for cooling. However, because the air contains dust, and the surface of the hot plastic strip is relatively soft and easily attracts dust, existing air cooling devices cannot filter the dust in the airflow. This results in a large amount of airflow easily contaminating the hot plastic with dust. Therefore, there is an urgent need to develop a new type of air cooling mechanism for granulators that is convenient for cooling plastics and can filter and clean the dust in the airflow, reducing dust contamination on the hot plastic, to overcome the shortcomings of current applications and meet current needs. Utility Model Content

[0003] The purpose of this invention is to provide a novel air-cooling mechanism for a granulator to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A novel air-cooled mechanism for a granulator includes a frame, a conveying mechanism, cylinders, a fan, a dust filter, and an automatic dust removal mechanism. The conveying mechanism is installed inside the frame, and multiple cylinders are positioned above it. Each cylinder is fixed to the frame, and a fan is fixedly installed inside each cylinder. The lower end of each cylinder faces the conveying mechanism, and a dust filter is fixedly installed at the upper end. An automatic dust removal mechanism for cleaning the dust filter is connected to each cylinder. The automatic dust removal mechanism includes an industrial vacuum cleaner, a flexible hose, a rigid pipe, a support shaft, a suction nozzle, and a rotating mechanism. The industrial vacuum cleaner is fixed to the ground, and its suction end is connected to the rigid pipe via the flexible hose. A support shaft is fixed to the rigid pipe and rotatably connected to one side of the cylinder. A suction nozzle connected to the rigid pipe is fixed to the rigid pipe. A rotating mechanism for driving the support shaft to rotate is installed on one side of the cylinder.

[0006] Preferably, the rotating mechanism includes a second motor, a first gear, and a second gear. The second motor is fixedly mounted on one side of the cylinder. The first gear is fixed on the output shaft of the second motor. A second gear meshing with the first gear is provided on one side of the first gear. The second gear is fixedly mounted on the support shaft.

[0007] Preferably, the conveying mechanism includes: a transmission roller, a conveyor belt, and a first motor. Two transmission rollers are rotatably connected inside the frame, and the two transmission rollers are connected by a conveyor belt. The first motor is fixed on the frame, and the output shaft of the first motor is fixed to one of the transmission rollers.

[0008] Preferably, the cylinder is inclined.

[0009] The beneficial effects of this utility model are as follows: The novel air-cooling mechanism of this granulator places the high-temperature plastic strips produced by the granulator onto the conveying mechanism, which then transports the plastic strips forward. A fan blows airflow, which first passes through a dust filter and enters the cylinder before being blown from the bottom of the cylinder onto the conveying mechanism to cool the high-temperature plastic strips. The dust filter removes dust from the airflow, reducing contact between dust and the high-temperature plastic strips, thus minimizing dust contamination. Every few days, an automatic dust cleaning mechanism is activated to clean the dust accumulated on the dust filter. An industrial vacuum cleaner performs suction, with a second motor driving the first and second gears. The second gear drives the support shaft, which in turn drives the rigid tube and suction nozzle to sweep across the top of the dust filter, removing the accumulated dust and preventing clogging. In summary, this utility model provides convenient air cooling for plastics and effectively filters and cleans dust from the airflow, reducing dust contamination of the high-temperature plastics. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 1 .

[0011] Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention. Figure 2 .

[0012] Figure 3 This is a partial structural diagram of the present invention. Figure 1 .

[0013] Figure 4 This is a partial structural diagram of the present invention. Figure 2 .

[0014] Figure 5 This is a partial structural diagram of the present invention. Figure 3 .

[0015] Figure 6 This is a partial structural diagram of the present invention. Figure 4 .

[0016] Legend:

[0017] 1. Frame; 2. Conveying mechanism; 201. Drive roller; 202. Conveyor belt; 203. First motor; 3. Cylinder; 4. Fan; 5. Dust filter; 6. Automatic dust removal mechanism; 601. Industrial vacuum cleaner; 602. Hose; 603. Rigid pipe; 604. Support shaft; 605. Suction nozzle; 606. Rotating mechanism; 6061. Second motor; 6062. First gear; 6063. Second gear. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Specific implementation examples are given below.

[0020] See Figures 1-6 In this embodiment of the utility model, the novel air-cooling mechanism of the granulator includes a frame 1, a conveying mechanism 2, cylinders 3, a fan 4, a dust filter 5, and an automatic dust removal mechanism 6. The conveying mechanism 2 is installed inside the frame 1. Multiple cylinders 3 are arranged above the conveying mechanism 2. The cylinders 3 are inclined and fixed to the frame 1. A fan 4 is fixedly installed inside each cylinder 3. The lower end of the cylinder 3 faces the conveying mechanism 2, and a dust filter 5 is fixedly installed at the upper end of the cylinder 3. An automatic dust removal mechanism for cleaning the dust filter 5 is connected to the cylinder 3. Structure 6: During use, the high-temperature plastic strips produced by the granulator are placed on the conveying mechanism 2. The conveying mechanism 2 transports the plastic strips forward. The fan 4 blows airflow, which first passes through the dust filter screen 5 and enters the cylinder 3. Then, it blows from the bottom of the cylinder 3 onto the conveying mechanism 2 to cool the high-temperature plastic strips. The dust filter screen 5 filters out the dust in the airflow, thereby reducing the contact between dust and the high-temperature plastic strips and reducing dust contamination. Every few days, the automatic dust cleaning mechanism 6 is activated to clean the dust accumulated on the dust filter screen 5 to prevent clogging.

[0021] The conveying mechanism 2 includes a drive roller 201, a conveyor belt 202, and a first motor 203. Two drive rollers 201 are rotatably connected inside the frame 1. The two drive rollers 201 are connected by the conveyor belt 202. The first motor 203 is fixed on the frame 1. The output shaft of the first motor 203 is fixed to one of the drive rollers 201. In use, the first motor 203 drives the drive rollers 201 and the conveyor belt 202 to rotate, and the conveyor belt 202 conveys the material.

[0022] The automatic dust removal mechanism 6 includes: an industrial vacuum cleaner 601, a flexible hose 602, a rigid tube 603, a support shaft 604, a suction nozzle 605, and a rotating mechanism 606. The industrial vacuum cleaner 601 is fixed to the ground. The suction end of the industrial vacuum cleaner 601 is connected to the rigid tube 603 through the flexible hose 602. The support shaft 604 is fixed on the rigid tube 603 and rotatably connected to one side of the cylinder 3. The suction nozzle 605 is fixed on and connected to the rigid tube 603. A rotating mechanism 606 for driving the support shaft 604 to rotate is installed on one side of the cylinder 3. The rotating mechanism 606 includes: a second motor 6061, a first gear 6062, and a second gear 6063. The second motor 6061 is fixed to one side of the cylinder 3. A first gear 6062 is fixed on the output shaft of the second motor 6061. A second gear 6063 meshes with the first gear 6062 on one side. The second gear 6063 is fixedly mounted on the support shaft 604. In use, the industrial vacuum cleaner 601 performs suction. The second motor 6061 drives the first gear 6062 and the second gear 6063 to rotate. The second gear 6063 drives the support shaft 604 to rotate. The rotation of the support shaft 604 drives the rigid tube 603 and the suction nozzle 605 to sweep across the upper side of the dust filter 5, thereby sucking away the dust accumulated on the dust filter 5.

[0023] Working Principle: The novel air-cooling mechanism of this granulator places the high-temperature plastic strips produced by the granulator onto the conveying mechanism 2. The conveying mechanism 2 transports the plastic strips forward. The fan 4 blows airflow, which first passes through the dust filter screen 5 and enters the cylinder 3. Then, it blows from the bottom of the cylinder 3 onto the conveying mechanism 2 to cool the high-temperature plastic strips. The dust filter screen 5 filters out dust in the airflow, thereby reducing the contact between dust and the high-temperature plastic strips and minimizing dust contamination. Every few days, the automatic dust cleaning mechanism 6 is activated to clean the dust accumulated on the dust filter screen 5. An industrial vacuum cleaner 601 performs suction, which is driven by the second motor 6061 to rotate the first gear 6062 and the second gear 6063. The second gear 6063 drives the support shaft 604 to rotate, and the rotation of the support shaft 604 drives the rigid tube 603 and the suction nozzle 605 to sweep across the upper side of the dust filter screen 5, thereby removing the dust accumulated on the dust filter screen 5 and preventing clogging.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A novel air-cooling mechanism for a granulator, characterized in that, The system includes a frame (1), a conveying mechanism (2), cylinders (3), a fan (4), a dust filter (5), and an automatic dust removal mechanism (6). The conveying mechanism (2) is installed inside the frame (1). Multiple cylinders (3) are arranged above the conveying mechanism (2). The cylinders (3) are fixed to the frame (1). Each cylinder (3) has a fan (4) fixedly installed inside it. The lower end of the cylinder (3) faces the conveying mechanism (2). The upper end of the cylinder (3) is fixedly installed with a dust filter (5). An automatic dust removal mechanism (6) for cleaning the dust filter (5) is connected to the cylinder (3). The automatic dust removal mechanism (6) includes: An industrial vacuum cleaner (601), a hose (602), a rigid tube (603), a support shaft (604), a suction nozzle (605), and a rotating mechanism (606) are provided. The industrial vacuum cleaner (601) is fixed to the ground. The suction end of the industrial vacuum cleaner (601) is connected to the rigid tube (603) through the hose (602). The support shaft (604) is fixed on the rigid tube (603). The support shaft (604) is rotatably connected to one side of a cylinder (3). The suction nozzle (605) is fixed on the rigid tube (603) and communicates with it. A rotating mechanism (606) for driving the support shaft (604) to rotate is installed on one side of the cylinder (3).

2. The novel air-cooling mechanism of the granulator according to claim 1, characterized in that, The rotating mechanism (606) includes: a second motor (6061), a first gear (6062) and a second gear (6063). The second motor (6061) is fixed to one side of the cylinder (3). The first gear (6062) is fixed on the output shaft of the second motor (6061). A second gear (6063) meshing with the first gear (6062) is provided on one side of the first gear (6062). The second gear (6063) is fixedly mounted on the support shaft (604).

3. The novel air-cooling mechanism of the granulator according to claim 1, characterized in that, The conveying mechanism (2) includes: a transmission roller (201), a conveyor belt (202) and a first motor (203). Two transmission rollers (201) are rotatably connected inside the frame (1). The two transmission rollers (201) are connected by the conveyor belt (202). The first motor (203) is fixed on the frame (1). The output shaft of the first motor (203) is fixed to one of the transmission rollers (201).

4. The novel air-cooling mechanism of the granulator according to claim 1, characterized in that, The cylinder (3) is set at an angle.