Omnibearing deburring and removing equipment special for rubber product production
By designing a special deburring equipment for rubber product manufacturing, integrating a screen, stamping device and dust collection system, the problem of inconvenient debris cleaning is solved, achieving clean production and waste recycling, and improving the safety and production efficiency of the equipment.
Patent Information
- Application Number
- CN202423058514.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In existing technologies, the cleaning of debris after rubber product processing is inconvenient, resulting in a messy environment, safety hazards, and equipment damage, which affects production continuity and efficiency.
A special all-around deburring and edge removal device for rubber product manufacturing has been designed, which includes a screen, a stamping device, a dust collection box, a roller brush and a dust collection system to achieve debris collection and cleaning. The dust collection box is detachable, which facilitates waste recycling.
Maintaining a clean processing environment reduces the harm of debris to personnel and equipment, improves production efficiency and equipment stability, and lowers production costs.
Smart Images

Figure CN223618075U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber product technology, and in particular to a special all-round deburring and edge removal device for rubber product manufacturing. Background Technology
[0002] Rubber products refer to the activities of producing various rubber products using natural and synthetic rubber as raw materials. The process of pre-forming rubber products into various shapes and sizes using calenders or extruders is called molding. Special equipment is used to remove burrs from the molded rubber products.
[0003] Chinese patent discloses a deburring device for rubber products with multi-faceted polishing function (authorization announcement number CN211467153U). This patented technology achieves the purpose of rotating the rubber product and polishing it with the polishing disc by using a turntable, a first screw and a polishing disc in cooperation. The rotation of the rubber product allows all surfaces to be polished, improving the polishing effect.
[0004] Regarding the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: In existing technologies, the processing of products will generate debris accumulation, which will lead to a messy working environment, affect the safety and health of users, and the debris that is not cleaned up in time may damage the equipment, increase the probability of equipment failure, and affect the continuity and efficiency of production. Utility Model Content
[0005] The technical problem to be solved by this utility model is that the existing technology has the function of cleaning and collecting the debris after processing, which leads to the debris being inhaled by surrounding personnel or entering the interior of surrounding equipment, causing damage to the equipment. To this end, we propose a special all-round deburring and removal equipment for rubber product manufacturing.
[0006] To achieve the above objectives, this application adopts the following technical solution: a special all-around deburring and edge removal device for rubber product manufacturing, comprising a first platform, a controller installed on one side of the first platform, a screen installed at the top of the inner wall of the first platform, a first support rod fixedly connected around the top of the first platform, a stamping device body installed at the top of the first support rod, a first stamping head installed at the bottom of the stamping device body, a first outer shell installed at one end of the top of the first platform, a first telescopic cylinder installed on both sides of the inner wall of the first outer shell, a first motor installed at the telescopic end of the first telescopic cylinder, a first roller brush installed at the output end of the first motor, a first dust collection box slidably connected inside the first outer shell, a first groove buckle fixedly connected to one side of the first dust collection box, and a first clamping block rotatably connected to both ends of one side of the first outer shell via a rotating shaft, with one end of the first clamping block inserted into the inner wall of the first groove buckle.
[0007] Preferably, a first extension block is fixedly connected to one side of the first housing, and a first sliding buckle is slidably connected to the inner wall of the first extension block, with the inner wall of the first sliding buckle slidably connected to the surface of the first clamping block.
[0008] Preferably, a first limiting rod is installed inside the first extension block, and one end of the first limiting rod passes through one side of the first sliding buckle and is fixedly connected to one side of the inner wall of the first extension block.
[0009] Preferably, a first spring is fixedly connected to one side of the first sliding buckle, and the other end of the first spring is fixedly connected to one side of the inner wall of the first extension block.
[0010] Preferably, two first limiting grooves are provided on both sides of the inner wall of the first outer shell, and a first limiting block is slidably connected to the inner wall of the first limiting groove. One side of the first limiting block is fixedly connected to one side of the first dust collection box.
[0011] Preferably, a second motor is installed at the top of one side of the first housing, and three sets of vacuum fans are installed at the output end of the second motor. A first filter is installed inside the first housing.
[0012] Preferably, guide slopes are provided on both sides of the inner wall of the first platform, and a transparent loading box is installed at the bottom of the first platform.
[0013] Technical effects and advantages of this utility model:
[0014] In this invention, the user cleans the first dust collection box by separating it from the first outer shell, and cleans the surface of the screen by using the first roller brush, keeping the screen in a relatively clean processing environment at all times. This makes the device more precise when removing burrs from rubber products. The first dust collection box collects the waste material from the burrs after processing, allowing the waste material from the processed products to be centrally processed. This prevents the waste or debris generated during production from being recycled, thus reducing production costs. Furthermore, collecting the debris also reduces the risk of debris being inhaled by surrounding personnel or entering the interior of surrounding equipment, which could damage precision components. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0016] Figure 2 This is a vertical cross-sectional view of the present invention;
[0017] Figure 3 This is a first side view of the outer shell of this utility model;
[0018] Figure 4 This is an exploded view of the first outer shell structure of this utility model;
[0019] Figure 5 This is an internal sectional view of the first platform of this utility model.
[0020] Legend: 1. First platform; 2. Controller; 3. Screen; 4. First support rod; 5. Stamping device body; 6. First stamping head; 7. First outer shell; 8. First telescopic cylinder; 9. First motor; 10. First roller brush; 11. First dust collection box; 12. First groove buckle; 13. First clamping block; 14. First extension block; 15. First sliding buckle; 16. First limiting rod; 17. First spring; 18. First limiting groove; 19. First limiting block; 20. Second motor; 21. Dust extraction fan assembly; 22. First filter screen; 23. Guide slope; 24. Transparent loading box. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings and preferred embodiments. These drawings are simplified schematic diagrams, which only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention.
[0022] Reference Figure 1 - Figure 5As shown, this utility model provides a technical solution: a special all-around deburring and edge removal device for rubber product manufacturing, including a first platform 1, a controller 2 installed on one side of the first platform 1, a screen 3 installed at the top of the inner wall of the first platform 1, first support rods 4 fixedly connected around the top of the first platform 1, a stamping device body 5 installed at the top of the first support rods 4, a first stamping head 6 installed at the bottom of the stamping device body 5, a first outer shell 7 installed at one end of the top of the first platform 1, and first telescopic cylinders 8 installed on both sides of the inner wall of the first outer shell 7. The telescopic ends of the first telescopic cylinders 8 are equipped with... A first motor 9 has a first roller brush 10 installed at its output end. A first dust collection box 11 is slidably connected inside the first housing 7. A first slot buckle 12 is fixedly connected to one side of the first dust collection box 11. Both ends of one side of the first housing 7 are rotatably connected to a first clamping block 13 via a rotating shaft. One end of the first clamping block 13 is inserted into the inner wall of the first slot buckle 12. When the user starts the stamping device body 5 on the top of the first platform 1 through the controller 2, and then lays the rubber product in the plug hole of the screen 3, the stamping end of the stamping device body 5 moves along the first support rod when the stamping device body 5 is started. The surface of screen 3 moves downward, and the first punch head 6 presses the processed material on the surface of screen 3 downward to remove the burrs. After the punching device body 5 completes the processing, the first telescopic cylinder 8 moves the first motor 9 forward. Then, the first motor 9 starts the first roller brush 10 to clean the surface of screen 3. The waste or impurities are discharged into the interior of the first dust collection box 11 along the inner wall of the first outer shell 7 through the slope at the top of the first platform 1. When the first dust collection box 11 is full, the user rotates the first clamping block 13 through the rotating shaft to move one end of the first clamping block 13 out from the inner wall of the first slot buckle 12, so that the first dust collection box 11 is full. Separation of the first outer casing 7 allows for cleaning of the first dust collection box 11. The surface of the screen 3 is cleaned by the first roller brush 10, ensuring a relatively clean processing environment for the screen 3 at all times. This also makes the device more precise when removing burrs from rubber products. The first dust collection box 11 collects the waste material from the burrs after processing, allowing the waste material from the processed products to be centrally processed. This prevents the waste or debris generated during production from being recycled, thus reducing production costs. Furthermore, collecting the debris also reduces the risk of debris being inhaled by surrounding personnel or entering the interior of surrounding equipment, which could damage precision components.
[0023] Reference Figure 3 and Figure 4As shown, in this embodiment: a first extension block 14 is fixedly connected to one side of the first outer shell 7, and a first sliding buckle 15 is slidably connected to the inner wall of the first extension block 14. The inner wall of the first sliding buckle 15 is slidably connected to the surface of the first clamping block 13. When the user rotates the first clamping block 13 through the pivot, inserting one end into the inner wall of the first slot buckle 12, the user moves the first sliding buckle 15 along the inner wall of the first extension block 14, restricting the first clamping block 13 and preventing it from unfolding to both sides. This makes the first dust collection box 11 more securely installed inside the first outer shell 7. A first limiting rod 16 is installed inside the extension block 14. One end of the first limiting rod 16 passes through one side of the first sliding buckle 15 and is fixedly connected to one side of the inner wall of the first extension block 14. When the user moves the first sliding buckle 15 along the inner wall of the first extension block 14, the movement space of the first sliding buckle 15 is restricted as the inner wall of the first extension block 14 moves on the surface of the first limiting rod 16. This prevents the first sliding buckle 15 from dislodging from the interior of the first extension block 14 during movement, improving the stability of the device when the user operates it. A first spring 17 is fixedly connected to one side of the first sliding buckle 15. The other end of the first spring 17 is fixedly connected to one side of the inner wall of the first extension block 14. When the user moves the first sliding buckle 15 along the first extension block 14 to prepare to unfold the first clamping block 13, the first sliding buckle 15 squeezes the first spring 17, causing the first spring 17 to store and compress. When the user needs the first sliding buckle 15 to return to its original position and restrict the first clamping block 13, the user releases the first sliding buckle 15, causing the first spring 17 to release and rebound, pushing the first sliding buckle 15 back to its original position. The first spring 17 provides the first sliding buckle 15 with an automatic rebound function, making the operation of the device simpler. Two first limiting grooves 18 are provided on both sides of the inner wall of the outer casing 7. The inner wall of the first limiting groove 18 is slidably connected to a first limiting block 19. One side of the first limiting block 19 is fixedly connected to one side of the first dust collection box 11. When the user installs the first dust collection box 11 into the interior of the first outer casing 7, the first limiting grooves 18 on both sides of the inner wall of the first outer casing 7 restrict the first dust collection box 11 inside the first outer casing 7 through the first limiting block 19, so that the first dust collection box 11 will not shake inside the first outer casing 7, causing the dust inside the first dust collection box 11 to spill out and spread to the surrounding area of the device.
[0024] Reference Figure 4 and Figure 5As shown in this embodiment: a second motor 20 is installed at the top of one side of the first outer shell 7, and three sets of dust suction fans 21 are installed at the output end of the second motor 20. A first filter screen 22 is installed inside the first outer shell 7. When the user starts the device, the second motor 20 is started through the controller 2. The second motor 20 drives the dust suction fans 21 to collect the debris on the surface of the screen 3 through the first filter screen 22 and then discharge it into the interior of the first dust collection box 11. This improves the practicality of the device and makes the cleaning function of the device more efficient. Guide slopes 23 are provided on both sides of the inner wall of the first platform 1. A transparent loading box 24 is installed at the bottom of the first platform 1. When the user starts the device, the stamping device body 5 performs deburring processing on the rubber products. The finished products are gradually loaded into the transparent loading box 24 through the inclined surfaces of the guide slopes 23 on both sides. The user can observe the processing status in real time through the transparent box of the controller 2. The transparent loading box 24 can be quickly replaced when it is full, reducing downtime during production and improving production efficiency.
[0025] Working principle:
[0026] Step 1: The user first activates the stamping device body 5 on the top of the first platform 1 via controller 2, places the rubber product into the plug hole of the screen 3, and activates the stamping device body 5, causing the stamping end to move downward along the surface of the first support rod 4. The processed product on the surface of the screen 3 is squeezed downward by the first stamping head 6. The first telescopic cylinder 8 pushes the first motor 9 to move forward in a telescopic motion. The first motor 9 then activates the first roller brush 10 to clean the surface of the screen 3. Waste or impurities are discharged into the first dust collection box 11 through the slope on the top of the first platform 1 along the inner wall of the first outer shell 7. When the first dust collection box 11 is full, the user rotates the first clamping block 13, causing one end of it to move out from the inner wall of the first slot buckle 12, thereby separating the first dust collection box 11 from the first outer shell 7. The processed waste is then collected and processed through the first dust collection box 11.
[0027] Step two: The user rotates the first clamping block 13 via the pivot, inserting one end of it into the inner wall of the first slot buckle 12 to ensure that the first dust collection box 11 is firmly installed inside the first outer shell 7. The user moves the first sliding buckle 15 along the inner wall of the first extension block 14, restricting the first clamping block 13. When the inner wall of the first extension block 14 moves on the surface of the first limiting rod 16, it restricts the movement space of the first sliding buckle 15, ensuring that it will not come out of the interior of the first extension block 14 during movement. When it is necessary to unfold the first clamping block 13, the user squeezes the first spring 17, and after storing and compressing, releases the first sliding buckle 15. The first spring 17 releases and rebounds, automatically pushing the first sliding buckle 15 back to its original position, thus restricting the first clamping block 13. When the first dust collection box 11 is installed inside the first outer shell 7, the first limiting slots 18 on both sides of the inner wall of the first outer shell 7 restrict the first dust collection box 11 in place through the first limiting block 19, preventing it from shaking and dust from spilling out.
[0028] Step 3: After the user starts the device, the second motor 20 is started through the controller 2. The motor drives the dust suction fan group 21 and sucks up the debris on the surface of the screen 3 through the first filter 22. Then, the debris is collected and discharged into the first dust collection box 11. This process greatly improves the practicality and cleaning efficiency of the device. After the stamping device body 5 is processed, the finished product will be gradually loaded into the transparent loading box 24 through the inclined surfaces of the guide slopes 23 on both sides. The user can observe the real-time processing status inside the transparent box through the controller 2. When the transparent loading box 24 is full, it can be quickly replaced, thereby reducing downtime in the production process.
[0029] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A special all-around deburring and edge removal device for rubber product manufacturing, comprising a first platform (1), characterized in that: A controller (2) is installed on one side of the first platform (1). A screen (3) is installed on the top of the inner wall of the first platform (1). A first support rod (4) is fixedly connected around the top of the first platform (1). A stamping device body (5) is installed on the top of the first support rod (4). A first stamping head (6) is installed at the bottom of the stamping device body (5). A first outer shell (7) is installed at one end of the top of the first platform (1). A first telescopic cylinder (8) is installed on both sides of the inner wall of the first outer shell (7). A first motor (9) is installed at the telescopic end of the first telescopic cylinder (8). A first roller brush (10) is installed at the output end of the first motor (9). A first dust collection box (11) is slidably connected inside the first outer shell (7). A first groove buckle (12) is fixedly connected on one side of the first dust collection box (11). A first clamping block (13) is rotatably connected to both ends of one side of the first outer shell (7) through a rotating shaft. One end of the first clamping block (13) is inserted into the inner wall of the first groove buckle (12).
2. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 1, characterized in that: A first extension block (14) is fixedly connected to one side of the first outer shell (7), and a first sliding buckle (15) is slidably connected to the inner wall of the first extension block (14). The inner wall of the first sliding buckle (15) is slidably connected to the surface of the first clamping block (13).
3. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 2, characterized in that: The first extension block (14) has a first limiting rod (16) installed inside. One end of the first limiting rod (16) passes through one side of the first sliding buckle (15) and is fixedly connected to one side of the inner wall of the first extension block (14).
4. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 3, characterized in that: A first spring (17) is fixedly connected to one side of the first sliding buckle (15), and the other end of the first spring (17) is fixedly connected to one side of the inner wall of the first extension block (14).
5. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 1, characterized in that: Two first limiting grooves (18) are provided on both sides of the inner wall of the first outer shell (7). A first limiting block (19) is slidably connected to the inner wall of the first limiting groove (18). One side of the first limiting block (19) is fixedly connected to one side of the first dust collection box (11).
6. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 1, characterized in that: A second motor (20) is installed on the top of one side of the first housing (7), and three sets of vacuum fans (21) are installed at the output end of the second motor (20). A first filter (22) is installed inside the first housing (7).
7. The all-around deburring and edge-removing equipment for rubber product manufacturing according to claim 1, characterized in that: Guide slopes (23) are provided on both sides of the inner wall of the first platform (1), and a transparent loading box (24) is installed at the bottom of the first platform (1).
Citation Information
Patent Citations
Deburring device for rubber products
CN211467153U