Efficient self-dumping mechanism of self-dumping semitrailer

By designing a dumping assembly that combines a dumping plate and pulleys in a dump semi-trailer, rapid unloading is achieved using gravity, solving the problem of slow unloading speed in existing technologies, improving unloading efficiency, and supporting the loading of large-volume goods.

CN223618634UActive Publication Date: 2025-12-02SHANDONG DAEWOO AUTOMOTIVE TECH CO LTD
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Patent Information

Application Number
CN202422897754.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-02
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

During the unloading process of existing dump semi-trailers, the cargo is easily affected by the tilt angle of the trailer, which makes it difficult to unload quickly, resulting in a slow unloading rate.

Method used

A highly efficient self-unloading mechanism for a self-unloading semi-trailer was designed, including a frame, a cargo box, a movable door, an unloading assembly, and a shock-absorbing assembly. By using gravity to achieve rapid unloading through the sliding support of the unloading plate on the pulleys, automatic unloading can be completed simply by raising the cargo box.

Benefits of technology

It enables rapid unloading of goods, improves unloading speed, is easy to operate and facilitates production, avoids unloading difficulties caused by the tilt angle of the carriage, and supports loading large-volume goods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of self-discharging semitrailers, in particular to an efficient self-discharging mechanism of a self-discharging semitrailer, which comprises a frame, a carriage, a movable door, a discharging component and a damping component, the damping component is fixedly connected with the frame, the movable door is rotatably connected with the carriage, and the carriage is rotatably connected with the frame. The unloading assembly comprises a built-in frame, a plurality of positioning rods, a plurality of pulleys and an unloading plate, the unloading plate arranged at present realizes rapid unloading under the action of gravity during unloading under the sliding support of the plurality of pulleys, automatic unloading can be completed only by lifting the carriage, the operation is convenient and simple, the designed structure is simple, production is convenient, and the cost is low. The problems that in the unloading process, goods cannot be rapidly unloaded due to the influence of the inclination angle of the carriage, and the unloading speed is low are solved.
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Description

Technical Field

[0001] This utility model relates to the field of self-dumping semi-trailer technology, and in particular to a high-efficiency self-dumping mechanism for a self-dumping semi-trailer. Background Technology

[0002] A dump semi-trailer is a type of semi-trailer suitable for transporting bulk and loose goods such as coal, ore, earthwork, and building materials. When unloading existing semi-trailers, because the semi-trailer has a very large cargo box, all the goods are piled up inside, which can cause serious collisions between these goods during the unloading process.

[0003] In the prior art, patent (CN214138332U) proposes a self-unloading mechanism for a self-unloading semi-trailer, including a frame, a cab, and a body. The frame is hinged to the rear end of the cab. Multiple wheels are rotatably mounted on the lower ends of the frame and the cab. The body is mounted on the frame, and the end of the body and the end of the frame are hinged together by a pivot. A cylinder is fixedly mounted on the frame. A movable plate is installed inside the body, dividing the interior of the body into a first compartment and a second compartment. The second compartment is located above the first compartment. A first self-unloading mechanism acting on the first compartment and a second self-unloading mechanism acting on the second compartment are respectively installed inside the body. This utility model improves the traditional single compartment into two compartments with an upper and lower structure, thus solving the problem of deformation of the cargo at the bottom of the compartment due to excessive compression.

[0004] However, in the aforementioned prior art, the tilt angle of the carriage during the unloading process can easily cause the goods to be unloaded slowly, resulting in a slow unloading rate. Summary of the Invention

[0005] The purpose of this utility model is to provide a high-efficiency self-unloading mechanism for a self-unloading semi-trailer, which solves the problem in the prior art that the cargo cannot be unloaded quickly and the unloading rate is slow due to the inclination angle of the cargo box during the unloading process.

[0006] To achieve the above objectives, this utility model provides a high-efficiency self-unloading mechanism for a self-unloading semi-trailer, including a frame, a cargo box, a movable door, an unloading assembly, and a shock-absorbing assembly. The shock-absorbing assembly is fixedly connected to the frame and located above the frame. The movable door is rotatably connected to the cargo box and located on one side of the cargo box. The cargo box is rotatably connected to the frame and located above the frame. The unloading assembly includes an internal frame, multiple positioning rods, multiple pulleys, and an unloading plate. The unloading plate is slidably connected to each pulley and located above each pulley. Each pulley is rotatably connected to a corresponding positioning rod and located around the corresponding positioning rod. Each positioning rod is fixedly connected to the internal frame and located above the internal frame. The internal frame is fixedly connected to the cargo box and located at the inner bottom of the cargo box.

[0007] The frame includes a frame body, a horizontal shaft, a movable block, and a cylinder. The cylinder is fixedly connected to the movable block and located above the movable block. The movable block is rotatably connected to the horizontal shaft and located around the horizontal shaft. The horizontal shaft is fixedly connected to the frame body and located on one side of the frame body.

[0008] The carriage includes a body, two limiting plates, a carriage axle, and side seats. The side seats are fixedly connected to the body and located on one side of the body. The carriage axle is fixedly connected to the body and located on the other side of the body. Both limiting plates are fixedly connected to the body and located on the inner wall of the body. The body is rotatably connected to the carriage axle and located around the axle.

[0009] The movable door includes a door hinge, a door body, and two grip frames. The two grip frames are fixedly connected to the door body and located on one side of the door body. The door body is rotatably connected to the door hinge and located around the door hinge. The door hinge is fixedly connected to the compartment and located on one side of the compartment.

[0010] The shock-absorbing assembly includes a shock-absorbing base plate and a support plate. The support plate is fixedly connected to the shock-absorbing base plate and is located above the shock-absorbing base plate. The shock-absorbing base plate is fixedly connected to the frame and is located above the frame.

[0011] This utility model discloses a high-efficiency self-unloading mechanism for a self-unloading semi-trailer. The unloading plate is supported by multiple pulleys, and the unloading is achieved quickly by gravity. The unloading can be completed automatically simply by raising the truck bed. The operation is convenient and simple. The design structure is simple and easy to produce. It solves the problem that the unloading process is affected by the tilt angle of the truck bed, which can easily lead to slow unloading and slow unloading speed. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model.

[0014] Figure 2 This is a top view of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model.

[0015] Figure 3 This is a left view of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model.

[0016] Figure 4 This is the utility model Figure 3 A sectional view along line AA.

[0017] Figure 5 This is the utility model Figure 4 BB line section view.

[0018] 101-Frame, 102-Carriage, 103-Moving door, 104-Unloading assembly, 105-Shock absorption assembly, 106-Inner frame, 107-Positioning rod, 108-Pulley, 109-Unloading plate, 110-Frame body, 111-Horizontal axis, 112-Moving block, 113-Cylinder, 114-Carriage body, 115-Limiting plate, 116-Carriage axle, 117-Side seat, 118-Door axle, 119-Door body, 120-Holding frame, 121-Shock absorption base plate, 122-Supporting plate. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Please see Figures 1-5 ,in Figure 1 This is a schematic diagram of the overall structure of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model. Figure 2 This is a top view of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model. Figure 3 This is a left view of a high-efficiency self-unloading mechanism for a self-unloading semi-trailer according to this utility model. Figure 4 This is the utility model Figure 3 AA-line sectional view, Figure 5 This is the utility model Figure 4 BB line section view.

[0021] This utility model provides a high-efficiency self-unloading mechanism for a self-unloading semi-trailer, including a frame 101, a cargo box 102, a movable door 103, an unloading assembly 104, and a shock-absorbing assembly 105. The unloading assembly 104 includes an internal frame 106, multiple positioning rods 107, multiple pulleys 108, and an unloading plate 109. The frame 101 includes a frame body 110, a horizontal shaft 111, a movable block 112, and a cylinder 113. The cargo box 102 includes a cargo box 114, two limiting plates 115, a cargo box axle 116, and a side seat 117. The movable door 103 includes a door hinge 118, a door body 119, and two gripping frames 120. The shock-absorbing assembly 105 includes a shock-absorbing base plate 121 and a support plate 122.

[0022] In this specific embodiment, the shock absorption assembly 105 is fixedly connected to the frame 101; the movable door 103 is rotatably connected to the carriage 102; the carriage 102 is rotatably connected to the frame 101; the unloading plate 109 is slidably connected to each pulley 108; each pulley 108 is rotatably connected to a corresponding positioning rod 107; each positioning rod 107 is fixedly connected to the inner frame 106; the inner frame 106 is fixedly connected to the carriage 102; the cylinder 113 is fixedly connected to the movable block 112; the movable block 112 is rotatably connected to the horizontal shaft 111; the horizontal shaft 111 is fixedly connected to the frame 110; the side seat 117 is fixedly connected to the carriage 114; the carriage axle 116 is fixedly connected to the carriage 114; and the two limiting plates... All 115 are fixedly connected to the body 114, the body 114 is rotatably connected to the axle 116, the two gripping frames 120 are fixedly connected to the door 119, the door 119 is rotatably connected to the door axle 118, the door axle 118 is fixedly connected to the body 114, the abutment plate 122 is fixedly connected to the shock-absorbing base plate 121, the shock-absorbing base plate 121 is fixedly connected to the frame 110, and the unloading plate 109, under the sliding support of multiple pulleys 108, achieves rapid unloading through gravity during unloading. Automatic unloading can be completed simply by raising the carriage 102, which is convenient and simple to operate. This design has a simple structure, is easy to produce, and solves the problem that goods are easily unable to be unloaded quickly and the unloading rate is slow due to the tilt angle of the carriage 102 during the unloading process.

[0023] The shock absorption assembly 105 is located above the frame 101, the movable door 103 is located on one side of the carriage 102, the carriage 102 is located above the frame 101, the unloading plate 109 is located above each pulley 108, each pulley 108 is located around the corresponding positioning rod 107, each positioning rod 107 is located above the inner frame 106, the inner frame 106 is located at the inner bottom of the carriage 102, each pulley 108 rotates around the corresponding positioning rod 107, but does not move laterally. When the side of the carriage 114 near the side seat 117 is raised, the unloading plate 109 slides down due to gravity, thereby causing the carried material to slide, greatly improving the unloading rate. Furthermore, no partitions are set inside the carriage 114 to separate the goods, so it can also support loading large-volume goods, avoiding the space shortage caused by setting partitions.

[0024] Secondly, the cylinder 113 is located above the movable block 112, the movable block 112 is located around the horizontal axis 111, the horizontal axis 111 is located on one side of the frame 110, the side seat 117 is located on one side of the compartment 114, the compartment shaft 116 is located on the other side of the compartment 114, both limiting plates 115 are located on the inner wall of the compartment 114, the compartment 114 is located around the compartment shaft 116, the lower side of the side seat 117 has a rotating head that is compatible with the output end of the cylinder 113, and the movable block 112 can rotate freely under the support of the horizontal axis 111. Therefore, when the cylinder 113 drives the side seat 117 to move upward and rise, the movable block 112 can also make adaptive changes according to the changes of the cylinder 113, avoiding the situation where the side seat 117 moves in an arc after rising and the cylinder 113 can no longer support it.

[0025] Meanwhile, both gripping frames 120 are located on one side of the door body 119, the door body 119 is located around the door hinge 118, the door hinge 118 is located on one side of the box body 114, the abutment plate 122 is located above the shock-absorbing base plate 121, and the shock-absorbing base plate 121 is located above the frame 110. When the semi-trailer is unloading, first open the switch holding the door body 119, and rotate the door body 119 downwards via the door hinge 118. Then, the cylinder 113 is activated, and the output end of the cylinder 113 is rotatably connected to the lower side of the side seat 117, gradually raising the side seat 117 and the box body 114 under gravity. In this case, the unloading plate 109 and the material it carries slide out of the compartment 114 through the sliding of multiple pulleys 108. During unloading, the operator stays away from the discharge end of the compartment 114. Since the unloading plate 109 is slidably connected to each pulley 108, the resistance is small, and the material can be unloaded quickly. After unloading is completed, the cylinder 113 is reset, and the compartment 114 is horizontal. The operator then places the unloading plate 109 back above the inner frame 106 and aligns it with the two limiting plates 115. The unloading plate 109 is then slid back under the two limiting plates 115. Finally, the door 119 is flipped to close, completing the unloading operation.

[0026] In this embodiment, each pulley 108 rotates around the corresponding positioning rod 107, but there is no lateral movement. When the side of the box 114 near the side seat 117 is raised, the unloading plate 109 slides down due to gravity, thereby causing the carried material to slide, greatly improving the unloading rate. Furthermore, no partitions are provided inside the box 114 to separate goods, thus supporting the loading of larger goods and avoiding the space constraints caused by partitions. The lower side of the side seat 117 has a rotating head that matches the output end of the cylinder 113, and the movable block 112 can rotate freely under the support of the horizontal axis 111. Therefore, when the cylinder 113 drives the side seat 117 to move upwards, the movable block 112 can also adapt to the changes in the cylinder 113, avoiding the situation where the side seat 117 moves in an arc after being raised and the cylinder 113 can no longer provide support. When unloading from the semi-trailer, first open... The switch holding the door 119 rotates the door 119 downwards via the door hinge 118. Then, the cylinder 113 is activated, and its output end is rotatably connected to the lower side of the side seat 117, gradually raising the side seat 117 and the chamber 114. Under gravity, the unloading plate 109 and the material it carries slide out of the chamber 114 via the sliding of multiple pulleys 108. During unloading, the operator moves away from the discharge area of ​​the chamber 114. At the end, since the unloading plate 109 is slidably connected to each of the pulleys 108, the resistance is small, and the material can be unloaded quickly. After unloading is completed, the cylinder 113 is reset, the box 114 is horizontal, and the worker then places the unloading plate 109 back above the inner frame 106 and aligns the two limiting plates 115. The unloading plate 109 is then slid back under the two limiting plates 115, and finally the door 119 is flipped to close, completing the unloading operation.

[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A high-efficiency self-unloading mechanism for a self-unloading semi-trailer, comprising a frame, a cargo box, a movable door, and a shock-absorbing assembly, wherein the shock-absorbing assembly is fixedly connected to the frame and located above the frame, the movable door is rotatably connected to the cargo box and located on one side of the cargo box, and the cargo box is rotatably connected to the frame and located above the frame, characterized in that, It also includes an unloading assembly, which includes an inner frame, multiple positioning rods, multiple pulleys, and an unloading plate. The unloading plate is slidably connected to each of the pulleys and is located above each of the pulleys. Each pulley is rotatably connected to a corresponding positioning rod and is located around the corresponding positioning rod. Each positioning rod is fixedly connected to the inner frame and is located above the inner frame. The inner frame is fixedly connected to the carriage and is located at the inner bottom of the carriage.

2. The high-efficiency self-unloading mechanism of the self-unloading semi-trailer as described in claim 1, characterized in that, The frame includes a frame body, a horizontal shaft, a movable block, and a cylinder. The cylinder is fixedly connected to the movable block and located above the movable block. The movable block is rotatably connected to the horizontal shaft and located around the horizontal shaft. The horizontal shaft is fixedly connected to the frame body and located on one side of the frame body.

3. The high-efficiency self-unloading mechanism of the self-unloading semi-trailer as described in claim 2, characterized in that, The carriage includes a body, two limiting plates, a carriage axle, and side seats. The side seats are fixedly connected to the body and located on one side of the body. The carriage axle is fixedly connected to the body and located on the other side of the body. Both limiting plates are fixedly connected to the body and located on the inner wall of the body. The body is rotatably connected to the carriage axle and located around the axle.

4. The high-efficiency self-unloading mechanism of the self-unloading semi-trailer as described in claim 3, characterized in that, The movable door includes a door hinge, a door body, and two grip frames. The two grip frames are fixedly connected to the door body and located on one side of the door body. The door body is rotatably connected to the door hinge and located around the door hinge. The door hinge is fixedly connected to the compartment and located on one side of the compartment.

5. The high-efficiency self-unloading mechanism of the self-unloading semi-trailer as described in claim 4, characterized in that, The shock absorption assembly includes a shock absorption base plate and a support plate. The support plate is fixedly connected to the shock absorption base plate and is located above the shock absorption base plate. The shock absorption base plate is fixedly connected to the frame and is located above the frame.

Citation Information

Patent Citations

  • Self-dumping mechanism of self-dumping semitrailer

    CN214138332U