Automatic packaging equipment for mobile phone rapid charger production

By combining stacking cylinders and infrared detection with PLC control, an automated packaging equipment has solved the problems of uneven and unstable manual collection in the production of mobile phone fast chargers, realizing automated collection and stable stacking, and improving production efficiency.

CN223619034UActive Publication Date: 2025-12-02HENGCHUANG INTELLIGENT ELECTRONICS (QINGDAO) CO LTD
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Patent Information

Application Number
CN202520342787.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-12-02
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

Existing mobile phone fast charger production equipment requires manual operation during collection, and the collection box is prone to shifting, resulting in products being uneven and falling off, leading to low collection efficiency and poor stability.

Method used

The system uses stacking cylinders to collect chargers and detects the number of products using infrared transmitters and receivers. A PLC controller and drive motor automatically rotate the stacking cylinders to achieve automated collection and fix the position of the collection box, preventing displacement.

Benefits of technology

It enables automated collection of chargers, with products stacked neatly, improving collection efficiency and stability while reducing manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic packaging device for mobile phone quick charger production, which relates to the technical field of packaging machines and comprises a machine body and a collecting box, electric cylinders are fixedly mounted on the front side and the rear side of the machine body through supports, the telescopic ends of the electric cylinders are connected with positioning blocks, and positioning grooves are formed in the front side and the rear side of the collecting box. The two positioning blocks are inserted into the positioning grooves in a matched mode to fix the position of the collecting box, the bottom of the collecting box is integrally connected with a base, a stacking cylinder is inserted into the collecting box in a matched mode, the middle of the base is rotationally connected with a driven wheel, and a cross-shaped transmission groove is formed in the upper portion of the driven wheel. According to the charger stacking device, the packed chargers are collected through the stacking barrel, after the stacking grooves are full of the chargers, the driving motor operates to drive the stacking barrel to rotate by 90 degrees, and then the chargers are replaced with the next stacking groove to continue to collect the chargers; and automatic collection does not need manual operation.
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Description

Technical Field

[0001] This utility model relates to the field of packaging machine technology, and in particular to an automatic packaging equipment for the production of mobile phone fast chargers. Background Technology

[0002] The automated packaging equipment for mobile phone fast chargers is a type of machinery specifically designed to efficiently and automatically complete the entire charger packaging process. It can automatically complete a series of operations such as feeding, packaging, labeling, inspection, and stacking of chargers from the production line. It is suitable for large-scale production scenarios and aims to improve production efficiency, reduce labor costs, and ensure packaging quality.

[0003] A charger packaging device (CN220843188U) can be referenced in existing literature. The reference uses two limiting plates and multiple adjusting plates set in two mounting plates and moving in opposite directions to adjust the position of the charger during the conveying process of the conveying component, so as to prevent the position from shifting during the conveying process and make the packaging equipment more accurate in packaging the charger.

[0004] In existing automatic packaging equipment for chargers, manual operation is usually required at the end of the conveyor line during collection, or the collection box is placed at the end of the conveyor line and the products fall into the collection box naturally. This collection method is difficult to ensure the neat stacking of products and still requires manual placement and adjustment afterward. The collection efficiency is low. In addition, the collection box is placed next to the machine body and is easily affected by the external environment, causing the products to fall outside the box. The stability of placement needs to be improved. Therefore, an automatic packaging equipment that can automatically collect and place products stably is designed. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automated packaging device for the production of fast mobile phone chargers. This invention uses stacking cylinders to collect packaged chargers. When a stacking slot is full, a drive motor rotates the stacking cylinder 90° to move to the next stacking slot for continued collection. This automated collection requires no manual operation.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic packaging device for producing fast mobile phone chargers includes: a machine body and a collection box. Electric cylinders are fixedly mounted on the front and rear sides of the machine body via brackets. Positioning blocks are connected to the telescopic ends of the electric cylinders. Positioning slots are provided on the front and rear sides of the collection box. When two positioning blocks are inserted into the positioning slots, the position of the collection box is fixed. A base is integrally connected to the bottom of the collection box. A stacking cylinder is inserted into the collection box. A driven wheel is rotatably connected to the center of the base. A cross-drive groove is provided above the driven wheel. The cross-drive frame at the bottom of the stacking cylinder is inserted into the cross-drive groove. Four stacking slots are provided inside the stacking cylinder, and an infrared transmitter and an infrared receiver are installed in each stacking slot.

[0008] The present invention is further configured such that the four stacking slots are all distributed in a ring at equal intervals with the center of the stacking cylinder as the center, and the included angle between adjacent stacking slots is set at 90°.

[0009] The present invention is further configured such that multiple infrared transmitters and infrared receivers are arranged longitudinally at equal intervals, with each infrared transmitter and infrared receiver being arranged opposite to each other.

[0010] The present invention is further configured such that a PLC controller is connected to the front end of the collection box, and the infrared receivers are all connected to the PLC controller signal.

[0011] The present invention is further configured such that a concave limiting frame is fixedly connected above each of the stacking slots, and a handle is fixedly connected to the upper middle part of the collection box.

[0012] The present invention is further configured such that the inside of the collection box is provided with a placement groove that matches the size of the stacking cylinder, a bearing is embedded and fixed in the middle of the base, the driven wheel is fixed in the inner ring of the bearing, and universal wheels are installed at the four corners of the bottom of the base.

[0013] The present invention is further configured such that a drive motor is fixedly installed on one side of the collection box, and the output end of the drive motor is connected to a drive wheel. The drive wheel and the driven wheel are driven by a belt. Both the drive wheel and the driven wheel have a sleeve interface for connecting the belt.

[0014] The beneficial effects of this utility model are as follows:

[0015] 1. This automatic packaging equipment for the production of mobile phone fast chargers collects products by allowing them to fall naturally into the stacking slots of the stacking cylinder. Each time a product enters, it blocks the reception of a set of infrared rays. When the infrared receivers in the stacking slots do not receive infrared signals, it indicates that the number of products in the stacking slots has reached the upper limit. The infrared receivers send a signal to the PLC controller, which then starts the drive motor to run. The rotation of the driven wheel drives the stacking cylinder to rotate 90°, aligning the other stacking slots with the transmission line, and the stacking collection continues without manual operation.

[0016] 2. When using this automatic packaging equipment for the production of mobile phone fast chargers, the operation of two electric cylinders is activated, which drives two positioning blocks to move towards the collection box and insert them into the positioning slots on the front and rear sides of the collection box. This quickly limits and fixes the collection box, preventing it from shifting during the collection process. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an automatic packaging equipment for the production of mobile phone fast chargers proposed in this utility model.

[0018] Figure 2 This is a top view schematic diagram of an automatic packaging equipment for the production of mobile phone fast chargers proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the inner structure of a stacking cylinder in an automatic packaging equipment for the production of mobile phone fast chargers, as proposed in this utility model.

[0020] Figure 4 This is a schematic diagram of the bottom structure of a stacking cylinder for an automated packaging equipment used in the production of mobile phone fast chargers, as proposed in this utility model.

[0021] Figure 5 This is a schematic diagram showing the disassembled structure of the collection box and base of an automatic packaging equipment for the production of mobile phone fast chargers, as proposed in this utility model.

[0022] Figure 6 This is a schematic diagram of the drive wheel and driven wheel structure of an automatic packaging equipment for the production of mobile phone fast chargers proposed in this utility model.

[0023] In the diagram: 1. Body; 2. Collection box; 3. Base; 4. Stacking cylinder; 5. Bracket; 6. Electric cylinder; 7. Positioning block; 8. Stacking slot; 9. Limiting frame; 10. Infrared transmitter; 11. Infrared receiver; 12. Handle; 13. Cross transmission frame; 14. Placement slot; 15. PLC controller; 16. Positioning slot; 17. Casters; 18. Drive motor; 19. Bearing; 20. Belt; 21. Drive wheel; 22. Driven wheel; 23. Cross transmission slot; 24. Socket. Detailed Implementation

[0024] The technical solution of this patent will be further described in detail below with reference to specific embodiments.

[0025] The embodiments of this patent are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this patent, and should not be construed as limiting this patent.

[0026] In the description of this patent, it should be understood that the terms “center,” “upper,” “lower,” “front,” “back,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this patent.

[0027] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.

[0028] Reference Figure 1-6 An automated packaging device for the production of mobile phone fast chargers includes: a body 1, which represents the entire automated packaging line for the charger. The body 1 adopts existing structures and technologies, so the composition of the body 1 will not be described in detail.

[0029] Specifically, such as Figure 1 As shown, a collection box 2 is placed on the right side of the machine body 1, at the end of the conveyor line, for the centralized collection of packaged products on the conveyor line.

[0030] Furthermore, electric cylinders 6 are fixedly installed on the front and rear sides of the body 1 by L-shaped brackets 5. The two electric cylinders 6 are symmetrically designed, and positioning blocks 7 are fixed at the extension and retraction ends of the two electric cylinders 6.

[0031] At the same time, you can refer to Figure 5 As shown, positioning grooves 16 that fit the size of positioning blocks 7 are provided on both the front and rear sides of the collection box 2.

[0032] In this embodiment, the operation of the two electric cylinders 6 is activated, causing the two positioning blocks 7 to move closer to the collection box 2 until they fit into the positioning groove 16, which can quickly fix the position of the collection box 2 and improve the collection stability.

[0033] Specifically, such as Figure 5 As shown, a placement slot 14 that matches the size of the stacking cylinder 4 is provided inside the collection box 2. The bottom of the collection box 2 is integrally connected to the base 3. When the stacking cylinder 4 is inserted into the placement slot 14, the bottom of the stacking cylinder 4 contacts the upper surface of the base 3.

[0034] Furthermore, such as Figure 4-5 As shown, a cross drive frame 13 is integrally connected to the bottom of the stacking cylinder 4, and a driven wheel 22 is installed in the middle of the base 3 via a bearing 19. The bearing 19 can reduce the rotational friction of the driven wheel 22. A cross drive groove 23 that matches the size of the cross drive frame 13 is provided above the driven wheel 22.

[0035] When the stacking cylinder 4 is inserted into the placement slot 14, the cross drive frame 13 is inserted into the cross drive slot 23.

[0036] Specifically, such as Figure 5-6 As shown, a drive motor 18 is fixedly installed on one side of the collection box 2. The output end of the drive motor 18 is connected to the drive wheel 21. The drive wheel 21 and the driven wheel 22 are connected by a belt 20.

[0037] Furthermore, both the driving wheel 21 and the driven wheel 22 are provided with sleeve interfaces 24, and both ends of the belt 20 are sleeved in the sleeve interfaces 24.

[0038] In this embodiment, the drive motor 18 drives the drive wheel 21 to rotate, the drive wheel 21 drives the driven wheel 22 to rotate via the belt 20, and the driven wheel 22 drives the stacking cylinder 4 to rotate inside the collection box 2 via the cross transmission frame 13.

[0039] For details, please refer to Figure 3 As shown, the stacking cylinder 4 has four stacking slots 8 inside. Each stacking slot 8 is equipped with multiple infrared transmitters 10 and infrared receivers 11. The infrared transmitters 10 and infrared receivers 11 are designed to be opposite each other. When a product falls into the stacking slot 8, it will block the signal reception of one set of infrared transmitters 10 and infrared receivers 11. As the products are continuously stacked, the signal reception of multiple sets of infrared transmitters 10 and infrared receivers 11 will be blocked.

[0040] Furthermore, a concave limiting frame 9 is integrally connected above each stacking slot 8. The limiting frame 9 is used to connect with the end of the conveyor line to guide the product and make it fall stably into the stacking slot 8.

[0041] Furthermore, a PLC controller 15 is connected to the front end of the collection box 2, and the infrared receiver 11 is also connected to the PLC controller 15 via signal.

[0042] In this embodiment, when the products are continuously stacked in the stacking slot 8, when the storage limit of the stacking slot 8 is reached, all the infrared receivers 11 no longer receive infrared signals. The infrared receivers 11 send signals to the PLC controller 15. After receiving the signal, the PLC controller 15 starts the drive motor 18 to run, driving the stacking cylinder 4 to rotate 90°, so that the other stacking slots 8 move to the end of the conveyor line and continue to stack and collect until all four stacking slots 8 are full.

[0043] Specifically, a handle 12 is fixed at the upper middle part of the stacking cylinder 4, and casters 17 are installed at the four corners of the base 3.

[0044] Once the stacking cylinder 4 is full, activate the two electric cylinders 6 to unlock the collection box 2, allowing the collection box 2 to be moved to the designated position. Then, simply lift the handle 12 to remove the stacking cylinder 4 and proceed with the subsequent operations.

[0045] Working principle: When using this utility model, during the collection process, the products fall naturally into the stacking slots 8 of the stacking cylinder 4. Each product entering the stacking cylinder blocks a set of infrared receivers. When the infrared receivers 11 in the stacking slots 8 do not receive infrared signals, it indicates that the number of products inside the stacking slots 8 has reached the upper limit. The infrared receivers 11 send a signal to the PLC controller 15, and the PLC controller 15 then starts the drive motor 18 to run. The rotation of the driven wheel 22 drives the stacking cylinder 4 to rotate 90°, so that the other stacking slots 8 are aligned with the transmission line, and the stacking collection continues without manual operation. When in use, the operation of the two electric cylinders 6 is activated, which drives the two positioning blocks 7 to move towards the collection box 2 and insert them into the positioning slots 16 on the front and rear sides of the collection box 2, so that the collection box 2 can be quickly limited and fixed to prevent displacement during the collection process.

[0046] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automated packaging device for the production of mobile phone fast chargers, comprising: The body (1) and the collection box (2) are characterized in that electric cylinders (6) are fixedly installed on the front and rear sides of the body (1) by brackets (5), and the telescopic ends of the electric cylinders (6) are connected to positioning blocks (7). Positioning grooves (16) are opened on the front and rear sides of the collection box (2). When the two positioning blocks (7) are inserted into the positioning grooves (16), the position of the collection box (2) is fixed. The bottom of the collection box (2) is integrally connected to a base (3). A stacking cylinder (4) is inserted into the inside of the collection box (2). A driven wheel (22) is rotatably connected to the middle of the base (3). A cross transmission groove (23) is opened above the driven wheel (22). The cross transmission frame (13) at the bottom of the stacking cylinder (4) is inserted into the cross transmission groove (23). Four stacking grooves (8) are opened inside the stacking cylinder (4). An infrared transmitter (10) and an infrared receiver (11) are installed in each stacking groove (8).

2. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, The four stacking slots (8) are all distributed in a ring at equal intervals with the center of the stacking cylinder (4) as the center, and the included angle between adjacent stacking slots (8) is 90°.

3. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, The infrared transmitters (10) and infrared receivers (11) are arranged in a longitudinally equidistant manner, and each infrared transmitter (10) and infrared receiver (11) is arranged opposite to each other.

4. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, The front end of the collection box (2) is connected to a PLC controller (15), and the infrared receiver (11) is connected to the PLC controller (15) via signal.

5. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, Each of the stacking slots (8) is fixedly connected to a concave limiting frame (9), and a handle (12) is fixedly connected to the upper middle part of the collection box (2).

6. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, The collection box (2) has a placement slot (14) inside that matches the size of the stacking cylinder (4). A bearing (19) is embedded and fixed in the middle of the base (3). The driven wheel (22) is fixed in the inner ring of the bearing (19). Universal wheels (17) are installed at the four corners below the base (3).

7. An automatic packaging device for the production of mobile phone fast chargers according to claim 1, characterized in that, A drive motor (18) is fixedly installed on one side of the collection box (2). The output end of the drive motor (18) is connected to a drive wheel (21). The drive wheel (21) and the driven wheel (22) are driven by a belt (20). Both the drive wheel (21) and the driven wheel (22) have a sleeve interface (24) for connecting the belt (20).

Citation Information

Patent Citations

  • Charger packaging equipment

    CN220843188U