Belt conveyor system

By designing an L-shaped housing mounting component and a closed structure for the suspension part on the belt conveyor, the problems of low maintenance efficiency and dust spillage were solved, achieving rapid disassembly and assembly as well as environmental protection.

CN223619466UActive Publication Date: 2025-12-02MCC CAPITAL ENGINEERING & RESEARCH INC LTD
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Patent Information

Application Number
CN202520027170.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2025-12-02
Estimated Expiration
2035-01-07

AI Technical Summary

Technical Problem

Existing belt conveyors have low maintenance efficiency and are prone to dust spillage, polluting the environment.

Method used

Design a belt conveyor system that uses an L-shaped housing mounting component connected to a support member and a side plate suspended by a suspension part to achieve a closed structure, avoiding the use of additional connecting parts and simplifying the disassembly and assembly process of the side plate.

Benefits of technology

It improves the maintenance efficiency of belt conveyors, reduces dust spillage, and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a belt conveyor system, which relates to the technical field of belt conveyors, and comprises a belt conveyor comprising a plurality of support members extending along the vertical direction, the support members are oppositely arranged on two sides, and the support members on each side are arranged along a preset direction; the first connecting beams are connected to the inner sides of the supporting pieces on one side, and the second connecting beams are connected to the inner sides of the supporting pieces on the other side; the bearing carrier roller and the turnabout drum are connected to the first connecting beam and the second connecting beam, and the bearing carrier roller is located above the turnabout drum; in the preset direction, the belt conveyor is provided with a material receiving section for receiving materials and a conveying section for conveying the materials. The belt conveyor further comprises an L-shaped first shell installation part and a second shell installation part, wherein the first shell installation part is arranged on the conveying section and connected to the multiple supporting parts on one side; the L-shaped second shell mounting pieces are arranged on the conveying section and connected to the supporting pieces on the other side; and the like. The problem that an existing belt conveyor is low in maintenance efficiency can be solved.
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Description

Technical Field

[0001] This utility model relates to the field of belt conveyor technology, and in particular to a belt conveyor system. Background Technology

[0002] Modern large blast furnaces require tens of thousands of tons of raw materials and fuels continuously every day. All materials must be transported to the blast furnace via a transfer system and unloading vehicles. Belt conveyors, also known as conveyor belts, are crucial equipment in the raw material transportation system of steel enterprises. Due to the characteristics of the materials, dust is inevitably generated during the transfer of raw materials and fuels. Traditional technologies only enclose the conveyor belt corridor; belt conveyors do not have an enclosed structure, allowing dust to easily spill out during material transportation, polluting the work environment and endangering worker health.

[0003] At the enclosed sections of the belt conveyor corridor, the upper enclosure of the belt conveyor uses a conveyor cover, while the lower enclosure uses movable cover plates. Long channel steel is installed beside the intermediate frames on both sides, and each cover plate is fixed to the channel steel by two bolts. The cover plates are composed of square steel, angle steel, and steel plates. Workers must loosen the bolts to remove the cover plates for maintenance. Each lower enclosure cover plate of this type of belt conveyor weighs approximately 50 kg, making disassembly difficult for a single person; it also requires frequent bolt removal and installation, resulting in low maintenance efficiency. Furthermore, the cover plates themselves are quite thick, encroaching on nearby pedestrian space. Therefore, the development of a mature belt conveyor system is urgently needed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a belt conveyor system that can solve the problem of low maintenance efficiency of existing belt conveyors.

[0005] The specific technical solution of this utility model embodiment is as follows:

[0006] A belt conveyor system, the belt conveyor system comprising:

[0007] A belt conveyor includes: a plurality of vertically extending support members, the support members being arranged opposite each other on both sides, and the support members on each side being arranged in a predetermined direction; a first connecting beam connected to the inner side of the plurality of support members on one side, and a second connecting beam connected to the inner side of the plurality of support members on the other side; a carrying idler and a redirecting roller connected to the first connecting beam and the second connecting beam, the carrying idler being located above the redirecting roller; in the predetermined direction, the belt conveyor has a receiving section for receiving material and a conveying section for conveying material; the belt conveyor further includes: an L-shaped first housing mounting member connected to the plurality of support members on one side on the conveying section; and an L-shaped second housing mounting member connected to the plurality of support members on the other side on the conveying section; at least one side of each of the first housing mounting member and the second housing mounting member generally faces upward;

[0008] A belt conveyor enclosure structure for at least covering the conveying section, the belt conveyor enclosure structure comprising: an upper cover, the two sides of which are respectively disposed on a first housing mounting member and a second housing mounting member; a first side plate, the upper edge of which has a first suspension portion, the first side plate being hung on an upward-facing side of the first housing mounting member via the first suspension portion; and a second side plate, the upper edge of which has a second suspension portion, the second side plate being hung on an upward-facing side of the second housing mounting member via the second suspension portion.

[0009] Preferably, the cross-section of the upper cover is arched; the two sides of the upper cover are respectively located on a horizontally extending side of the first housing mounting member and the second housing mounting member.

[0010] Preferably, the outer side of the first housing mounting member is located at the outermost edge of the belt conveyor;

[0011] The outer side of the second housing mounting is located on the outermost side of the belt conveyor.

[0012] Preferably, one side of the first housing mounting member extending in the horizontal direction is fixedly disposed at the top end of the support member;

[0013] One side of the second housing mounting member extending in the horizontal direction is fixedly disposed at the top of the support member.

[0014] Preferably, the cross-section of the first suspension part is L-shaped; the cross-section of the second suspension part is L-shaped.

[0015] Preferably, a first handle for operation by an operator is provided on the outer side of the first side plate;

[0016] The outer side of the second side plate is provided with a second handle for the operator to operate.

[0017] Preferably, there are two first handles, and the two first handles are arranged at the same height in the horizontal direction;

[0018] There are two second handles, which are arranged at the same height in the horizontal direction.

[0019] Preferably, there are multiple first side panels, which are arranged along a preset direction and partially overlap between adjacent first side panels.

[0020] There are multiple second side panels, which are arranged along a preset direction and partially overlap between adjacent second side panels.

[0021] Preferably, there are multiple upper covers, which are arranged along a preset direction and partially overlap between adjacent upper covers.

[0022] Preferably, the first side plate is made of steel plate, and the first suspension part is formed by bending the steel plate;

[0023] The second side plate is made of steel plate, and the second suspension part is formed by bending the steel plate.

[0024] The technical solution of this utility model has the following significant beneficial effects:

[0025] In this application, an L-shaped first housing mounting member is connected to multiple support members on one side of the conveyor section, and an L-shaped second housing mounting member is connected to multiple support members on the other side of the conveyor section. The upper edge of the first side plate has a first suspension portion, and the upper edge of the second side plate has a second suspension portion. Therefore, the first side plate can be hung on the upward-facing side of the first housing mounting member via the first suspension portion, and the second side plate can be hung on the upward-facing side of the second housing mounting member via the second suspension portion. With this structure, no connecting parts are needed to fix the first side plate to the first housing mounting member, and no connecting parts are needed to fix the second side plate to the second housing mounting member. Therefore, the assembly and disassembly of the first and second side plates are simple, and a single person can quickly disassemble them for subsequent repairs of the belt conveyor's interior. Thus, the overall maintenance efficiency of the belt conveyor can be greatly improved. Attached Figure Description

[0026] The accompanying drawings described herein are for illustrative purposes only and are not intended to limit the scope of this invention in any way. Furthermore, the shapes and proportions of the components in the drawings are merely illustrative to aid in understanding the invention and do not specifically limit the shapes and proportions of the components. Those skilled in the art, under the guidance of this invention, can select various possible shapes and proportions to implement this invention according to specific circumstances.

[0027] Figure 1 This is a cross-sectional structural diagram of the belt conveyor system in an embodiment of this utility model;

[0028] Figure 2 This is a front view of the first side plate or the second side plate in an embodiment of this utility model;

[0029] Figure 3 This is a side view of the first side plate or the second side plate in an embodiment of this utility model.

[0030] The reference numerals in the above figures are as follows:

[0031] 1. Belt conveyor; 11. Support component; 12. First connecting beam; 13. Second connecting beam; 14. First housing mounting component; 15. Second housing mounting component; 16. Carrying idler roller; 17. Diverting roller; 2. Enclosed structure of belt conveyor; 21. Upper cover; 22. First side plate; 221. First handle; 222. First suspension part; 23. Second side plate. Detailed Implementation

[0032] The details of this utility model can be more clearly understood by referring to the accompanying drawings and the description of specific embodiments. However, the specific embodiments of this utility model described herein are for illustrative purposes only and should not be construed as limiting the utility model in any way. Under the teachings of this utility model, those skilled in the art can conceive of any possible modifications based on this utility model, and these should all be considered to fall within the scope of this utility model.

[0033] In order to solve the problem of low maintenance efficiency of existing belt conveyors, this application proposes a belt conveyor system. Figure 1 This is a cross-sectional structural diagram of the belt conveyor system in an embodiment of this utility model. Figure 2 This is a front view of the first side plate or the second side plate in an embodiment of this utility model. Figure 3 This is a side view of the first or second side plate in an embodiment of the present invention, such as... Figures 1 to 3 As shown, the belt conveyor system may include: a belt conveyor 1; and a belt conveyor enclosure structure 2 for at least covering the conveying section.

[0034] like Figure 1As shown, the belt conveyor 1 may include: support members 11, a first connecting beam 12, a second connecting beam 13, a carrying idler roller 16, a redirecting roller 17, a first housing mounting member 14, and a second housing mounting member 15. Multiple support members 11 extend vertically. The support members 11 are arranged opposite each other on both sides, and the support members 11 on each side are arranged along a predetermined direction. That is, the support members 11 are divided into at least two groups, each group arranged along a predetermined direction. The support members 11 serve to support the various components in the entire belt conveyor 1.

[0035] like Figure 1 As shown, the first connecting beam 12 connects to the inner side of multiple support members 11 on one side, thereby connecting the multiple support members 11 on one side into a single unit. Of course, there can be one or more first connecting beams 12. The second connecting beam 13 connects to the inner side of multiple support members 11 on the other side, thereby connecting the multiple support members 11 on the other side into a single unit. Of course, there can be one or more second connecting beams 13.

[0036] like Figure 1 As shown, the carrying idler 16 and the redirecting roller 17 are connected directly or indirectly to the first connecting beam 12 and the second connecting beam 13. The carrying idler 16 is located above the redirecting roller 17. The conveyor belt passes over the carrying idler 16 and the redirecting roller 17. The conveyor belt above the carrying idler 16 is used to transport materials.

[0037] In a preset direction, the belt conveyor 1 has a receiving section for receiving materials and a conveying section for conveying materials.

[0038] like Figure 1 As shown, on the conveying section, a first housing mount 14 is connected to a plurality of support members 11 on one side, and the cross-section of the first housing mount 14 is L-shaped. On the conveying section, a second housing mount 15 is connected to a plurality of support members 11 on the other side, and the cross-section of the second housing mount 15 is L-shaped. At least one side of each of the first housing mount 14 and the second housing mount 15 generally faces upward.

[0039] As a feasible option, such as Figure 1 As shown, the first housing mounting member 14 and the second housing mounting member 15 can be made of angle steel.

[0040] like Figure 1 As shown, the enclosed structure 2 of the belt conveyor may include: an upper cover 21, a first side plate 22, and a second side plate 23. The two sides of the upper cover 21 are respectively mounted on the first housing mounting member 14 and the second housing mounting member 15. Figure 2 and Figure 3As shown, the upper edge of the first side plate 22 has a first suspension portion 222, and the first side plate 22 is hung on an upward-facing side of the first housing mounting member 14 via the first suspension portion 222. The upper edge of the second side plate 23 has a second suspension portion, and the second side plate 23 is hung on an upward-facing side of the second housing mounting member 15 via the second suspension portion.

[0041] In this application, an L-shaped first housing mounting member 14 is connected to multiple support members 11 on one side of the conveyor section, and an L-shaped second housing mounting member 15 is connected to multiple support members 11 on the other side of the conveyor section. The upper edge of the first side plate 22 has a first suspension portion 222, and the upper edge of the second side plate 23 has a second suspension portion. Therefore, the first side plate 22 can be hung on the upward-facing side of the first housing mounting member 14 via the first suspension portion 222, and the second side plate 23 can be hung on the upward-facing side of the second housing mounting member 15 via the second suspension portion. With the above structure, no connecting member is needed to fix the first side plate 22 and the first housing mounting member 14, and no connecting member is needed to fix the second side plate 23 and the second housing mounting member 15. Therefore, the assembly and disassembly of the first side plate 22 and the second side plate 23 are simple, and a single person can quickly disassemble them for subsequent repairs of the belt conveyor 1. Thus, the maintenance efficiency of the entire belt conveyor 1 can be greatly improved.

[0042] As a feasible option, such as Figure 1 As shown, the cross-section of the upper cover 21 can be arched. The two sides of the upper cover 21 are respectively located on a horizontally extending edge of the first housing mounting member 14 and the second housing mounting member 15. Since at least one edge of each of the first housing mounting member 14 and the second housing mounting member 15 generally faces upwards, the upper cover cannot move significantly in the horizontal direction; the two sides of the upper cover are held in place by the upward-facing edges of the first housing mounting member 14 and the second housing mounting member 15.

[0043] As a feasible option, such as Figure 1 As shown, the outer side of the first housing mounting member 14 is located at the outermost edge of the belt conveyor 1. The outer side of the second housing mounting member 15 is also located at the outermost edge of the belt conveyor 1. In this manner, the first side plate 22, which is mounted on the first housing mounting member 14, will not interfere with other components of the belt conveyor 1, and the second side plate 23, which is mounted on the second housing mounting member 15, will not interfere with other components of the belt conveyor 1.

[0044] like Figure 1As shown, one side of the first housing mounting member 14 extending horizontally is fixedly disposed at the top end of the support member 11. One side of the second housing mounting member 15 extending horizontally is also fixedly disposed at the top end of the support member 11. This facilitates the connection and fixation between the first housing mounting member 14, the second housing mounting member 15, and the top end of the support member 11. For example, the connection can be made by bolts or by welding.

[0045] As a feasible option, such as Figure 3 As shown, the first suspension portion 222 has an L-shaped cross-section. The second suspension portion also has an L-shaped cross-section. In other feasible embodiments, the first suspension portion 222 may also have an arched cross-section, and the second suspension portion may also have an arched cross-section.

[0046] Alternatively, the first side plate 22 can be made of steel plate, and the first suspension part 222 is formed by bending the steel plate. The second side plate 23 is made of steel plate, and the second suspension part is formed by bending the steel plate. The manufacturing process of the entire first side plate 22 and the second side plate 23 is simple.

[0047] To facilitate the operator in hanging the first side plate 22 on one upward-facing side of the first housing mounting member 14 via the first suspension part 222 or removing the first side plate 22 from one upward-facing side of the first housing mounting member 14, such as... Figure 2 and Figure 3 As shown, a first handle 221 for operation is provided on the outer side of the first side plate 22, making it convenient for the operator to grasp the first handle 221 and operate the first side plate 22. Similarly, a second handle for operation is provided on the outer side of the second side plate 23.

[0048] Furthermore, due to the relatively heavy weight of the side panels, in order to facilitate operation with both hands simultaneously, such as... Figure 2 and Figure 3 As shown, there can be two first handles 221, arranged at the same height along the horizontal direction. Similarly, there can be two second handles, arranged at the same height along the horizontal direction.

[0049] As a feasible option, there are multiple first side plates 22, arranged along a preset direction, with partial overlap between adjacent first side plates 22. This effectively enhances the sealing effect of the multiple first side plates 22 on the belt conveyor 1. Similarly, there are multiple second side plates 23, arranged along a preset direction, with partial overlap between adjacent second side plates 23. There are also multiple upper cover bodies 21, arranged along a preset direction, with partial overlap between adjacent upper cover bodies 21.

[0050] All articles and references disclosed herein, including patent applications and publications, are incorporated herein by reference for various purposes. The term “substantially constitutes…” used to describe a combination should include the identified element, component, part, or step, as well as other elements, components, parts, or steps that do not substantially affect the essential novelty of the combination. The use of the terms “comprising” or “including” to describe combinations of elements, components, parts, or steps herein also contemplates embodiments substantially constituted by such elements, components, parts, or steps. The use of the term “may” herein is intended to indicate that any described attribute “may” include is optional. Multiple elements, components, parts, or steps can be provided by a single integrated element, component, part, or step. Alternatively, a single integrated element, component, part, or step can be divided into multiple separate elements, components, parts, or steps. The disclosure of “a” or “an” used to describe an element, component, part, or step does not imply exclusion of other elements, components, parts, or steps.

[0051] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A belt conveyor system, characterized in that, The belt conveyor system includes: A belt conveyor includes: a plurality of vertically extending support members, the support members being arranged opposite each other on both sides, and the support members on each side being arranged in a predetermined direction; a first connecting beam connected to the inner side of the plurality of support members on one side, and a second connecting beam connected to the inner side of the plurality of support members on the other side; a carrying idler and a redirecting roller connected to the first connecting beam and the second connecting beam, the carrying idler being located above the redirecting roller; in the predetermined direction, the belt conveyor has a receiving section for receiving material and a conveying section for conveying material; the belt conveyor further includes: an L-shaped first housing mounting member connected to the plurality of support members on one side on the conveying section; and an L-shaped second housing mounting member connected to the plurality of support members on the other side on the conveying section; at least one side of each of the first housing mounting member and the second housing mounting member generally faces upward; A belt conveyor enclosure structure for at least covering the conveying section, the belt conveyor enclosure structure comprising: an upper cover, the two sides of which are respectively disposed on a first housing mounting member and a second housing mounting member; a first side plate, the upper edge of which has a first suspension portion, the first side plate being hung on an upward-facing side of the first housing mounting member via the first suspension portion; and a second side plate, the upper edge of which has a second suspension portion, the second side plate being hung on an upward-facing side of the second housing mounting member via the second suspension portion.

2. The belt conveyor system according to claim 1, characterized in that, The upper cover has an arched cross-section; the two sides of the upper cover are respectively located on a horizontally extending side of the first housing mounting member and the second housing mounting member.

3. The belt conveyor system according to claim 1, characterized in that, The outer side of the first housing mounting member is located at the outermost edge of the belt conveyor; The outer side of the second housing mounting is located on the outermost side of the belt conveyor.

4. The belt conveyor system according to claim 1, characterized in that, One side of the first housing mounting member extending in the horizontal direction is fixedly disposed at the top of the support member; One side of the second housing mounting member extending in the horizontal direction is fixedly disposed at the top of the support member.

5. The belt conveyor system according to claim 1, characterized in that, The first suspension part has an L-shaped cross-section; the second suspension part has an L-shaped cross-section.

6. The belt conveyor system according to claim 1, characterized in that, The outer side of the first side plate is provided with a first handle for the operator to operate; The outer side of the second side plate is provided with a second handle for the operator to operate.

7. The belt conveyor system according to claim 6, characterized in that, There are two first handles, and the two first handles are arranged at the same height along the horizontal direction; There are two second handles, which are arranged at the same height in the horizontal direction.

8. The belt conveyor system according to claim 1, characterized in that, There are multiple first side panels, which are arranged along a preset direction, with some overlap between adjacent first side panels; There are multiple second side panels, which are arranged along a preset direction and partially overlap between adjacent second side panels.

9. The belt conveyor system according to claim 1, characterized in that, The upper cover consists of multiple upper covers arranged along a preset direction, with some overlap between adjacent upper covers.

10. The belt conveyor system according to claim 1, characterized in that, The first side plate is made of steel plate, and the first suspension part is formed by bending the steel plate; The second side plate is made of steel plate, and the second suspension part is formed by bending the steel plate.