Dust suppression device for stacker
By designing a dust suppression device with a movable base, lifting column, and anti-slip components, the problems of inconvenient fixing and inability to adjust the spray head in existing devices have been solved, achieving flexible movement and efficient dust suppression.
Patent Information
- Application Number
- CN202423265436.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing dust suppression devices for stackers are fixed and inconvenient to move, and the spray heads cannot be adjusted in height, resulting in inflexible use.
A dust suppression device was designed, comprising a movable base, a lifting column, a ring-shaped water pipe, and a spray nozzle. The device is designed to be flexible in movement and height adjustment through height adjustment components, rollers, and anti-slip components, ensuring that the spray nozzle can effectively suppress dust.
It enables flexible movement and height adjustment of the dust suppression device, improves the dust reduction effect, makes it more convenient to use, and prevents the device from moving automatically during the dust suppression process.
Smart Images

Figure CN223619795U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust suppression technology for stacker machines, specifically, to a dust suppression device for stacker machines. Background Technology
[0002] In domestic and international ports, material storage and transshipment generally take the form of open-air storage yards, and stacker cranes are important storage yard operation equipment. Their main function is to stack goods unloaded by truck unloaders onto the storage yard, facilitating material handling operations by reclaimers. Stacker cranes are suitable for storage yards in large and medium-sized thermal power plants, cement plants, ports, mines, metallurgical plants, and large-scale water conservancy projects, and are highly efficient and capable of continuous operation in handling bulk materials.
[0003] Existing stackers generate a large amount of dust during the stacking process, which needs to be suppressed by dust suppression devices. Most of the existing dust suppression devices are fixed on the stacker, which is not convenient to move and adjust the position, resulting in poor flexibility. In addition, the spray heads of the existing dust suppression devices cannot be adjusted according to the material discharge height of the stacker, making them cumbersome to use.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Summary of the Invention
[0005] In view of the problems in the related technologies, this utility model proposes a dust suppression device for stackers to overcome the above-mentioned technical problems existing in the existing related technologies.
[0006] Therefore, the specific technical solution adopted by this utility model is as follows:
[0007] A dust suppression device for a stacker includes a movable base, a lifting column on one side of the top of the movable base, an installation ring on one side of the lifting column, the installation ring being connected to the lifting column via a height adjustment component, an annular water pipe in the installation ring, the annular water pipe being connected to the installation ring via a connecting block, a plurality of evenly distributed spray nozzles at the bottom end of the annular water pipe, a water tank on the top of the movable base away from the lifting column, the water tank being connected to the annular water pipe via a delivery hose, a delivery pump being mounted on the delivery hose, a plurality of evenly distributed rollers at the bottom end of the movable base, and anti-slip components on both sides of the movable base.
[0008] Preferably, the height adjustment assembly includes an adjustment groove on one side of the lifting column, a lead screw in the adjustment groove, a movable block matching the adjustment groove on the outer wall of the lead screw, and one side of the movable block extending outside the adjustment groove and connecting to a mounting ring. Preferably, the lead screw is connected to the lifting column via a bearing, the top end of the lead screw extends outside the lifting column and connects to a drive end of a servo motor, and the movable block has a threaded hole matching the lead screw.
[0009] Preferably, the water tank is provided with a matching tank cover at the top, and the top of the tank cover is provided with symmetrically arranged handles.
[0010] Preferably, the anti-slip component includes symmetrically arranged mounting seats on both sides of the movable seat. The mounting seats have symmetrically arranged adjustment grooves on the side away from the movable seat. The adjustment grooves have mounting plates in them. The bottom of the mounting plates has a servo motor, and the drive end of the servo motor has a lead screw. The bottom end of the lead screw extends to the outside of the mounting seats and connects to the drill bit.
[0011] Preferably, the mounting base has symmetrically arranged guide blocks on both sides, and the mounting base has guide grooves that match the guide blocks.
[0012] Preferably, the mounting base has a threaded hole that matches the lead screw.
[0013] The beneficial effects of this utility model are as follows: by setting a height adjustment component, the height of the annular water pipe can be adjusted according to the actual distance between the material unloading end of the stacker and the ground, so that the spray nozzles on the annular water pipe can better suppress the dust generated during the material stacking process. By setting rollers and anti-slip components, the dust suppression device can be moved easily, making it more flexible and convenient to use. The anti-slip components can limit and fix the dust suppression device after it is moved to a suitable position, preventing the dust suppression device from moving automatically during the dust suppression process. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of a dust suppression device for a stacker according to an embodiment of the present utility model;
[0016] Figure 2This is a front view of a dust suppression device for a stacker according to an embodiment of the present utility model;
[0017] Figure 3 yes Figure 1 A magnified view of a portion of point A in the middle;
[0018] Figure 4 This is a schematic diagram of the structure of a mounting base in a dust suppression device for a stacker according to an embodiment of the present utility model;
[0019] Figure 5 This is a cross-sectional view of the mounting base in a dust suppression device for a stacker according to an embodiment of the present utility model.
[0020] In the picture:
[0021] 1. Movable base; 2. Lifting column; 3. Mounting ring; 4. Circular water pipe; 5. Connecting block; 6. Water tank; 7. Delivery hose; 8. Delivery pump; 9. Roller; 10. Spray nozzle; 11. Adjustment groove one; 12. Lead screw one; 13. Movable block; 14. Servo motor one; 15. Box cover; 16. Mounting base; 17. Adjustment groove two; 18. Mounting plate; 19. Servo motor two; 20. Lead screw two; 21. Drill bit; 22. Guide block; 23. Guide groove. Detailed Implementation
[0022] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0023] According to an embodiment of the present invention, a dust suppression device for a stacker is provided. Example
[0024] like Figure 1-5 As shown, the dust suppression device for a stacker according to an embodiment of the present invention includes a movable base 1, a lifting column 2 on one side of the top of the movable base 1, an mounting ring 3 on one side of the lifting column 2, the mounting ring 3 being connected to the lifting column 2 via a height adjustment component, an annular water pipe 4 in the mounting ring 3, the annular water pipe 4 being connected to the mounting ring 3 via a connecting block 5, a plurality of evenly distributed spray nozzles 10 at the bottom of the annular water pipe 4, a water tank 6 on the side of the top of the movable base 1 away from the lifting column 2, the water tank 6 being connected to the annular water pipe 4 via a conveying hose 7, a conveying pump 8 on the conveying hose 7, a plurality of evenly distributed rollers 9 at the bottom of the movable base 1, and anti-slip components on both sides of the movable base 1. Example
[0025] like Figure 1-5 As shown, the device includes a movable base 1, a lifting column 2 on one side of the top of the movable base 1, and a mounting ring 3 on one side of the lifting column 2. The mounting ring 3 is connected to the lifting column 2 via a height adjustment assembly. An annular water pipe 4 is located within the mounting ring 3 and is connected to the mounting ring 3 via a connecting block 5. Several evenly distributed spray nozzles 10 are located at the bottom of the annular water pipe 4. A water tank 6 is located on the top of the movable base 1 away from the lifting column 2. The water tank 6 is connected to the annular water pipe 4 via a delivery hose 7, which is equipped with a delivery pump 8. Several evenly distributed rollers 9 are located at the bottom of the movable base 1. Anti-slip components are located on both sides of the movable base 1. The height adjustment assembly includes an adjustment groove 11 on one side of the lifting column 2, a lead screw 12 within the adjustment groove 11, and a movable block 13 matching the adjustment groove 11 fitted onto the outer wall of the lead screw 12. One side of the movable block 13 extends outside the adjustment groove 11 and connects to the mounting ring 3. Lead screw 12 is connected to lifting column 2 via bearing. The top end of lead screw 12 extends outside lifting column 2 and is connected to the drive end of servo motor 14. The moving block 13 has a threaded hole that matches lead screw 12. The top of water tank 6 is provided with a matching tank cover 15, and the top of tank cover 15 has symmetrically arranged handles. During dust suppression, the mounting ring 3 is moved above the material discharge end of the stacker. First, the servo motor 14 is started to drive the lead screw 12 to rotate. The lead screw 12 drives the moving block 13 to move upward. The moving block 13 drives the annular water pipe 4 to move upward through the mounting ring 3 until it moves above the material discharge end of the stacker. Then, the conveying pump 8 is started to convey water from the water tank 6 to the annular water pipe 4 through the conveying hose 7. The water entering the annular water pipe 4 is sprayed downward through the spray nozzle 10 to suppress the dust generated during the stacking process. By setting the height adjustment component, the height of the annular water pipe can be adjusted according to the actual distance between the material discharge end of the stacker and the ground, so that the spray nozzle on the annular water pipe can better suppress the dust generated during the stacking process. Example
[0026] like Figure 1-5As shown, the device includes a movable base 1, a lifting column 2 on one side of the top of the movable base 1, and a mounting ring 3 on one side of the lifting column 2. The mounting ring 3 is connected to the lifting column 2 via a height adjustment component. An annular water pipe 4 is installed in the mounting ring 3 and is connected to the mounting ring 3 via a connecting block 5. Several evenly distributed spray nozzles 10 are provided at the bottom of the annular water pipe 4. A water tank 6 is provided on the side of the top of the movable base 1 away from the lifting column 2. The water tank 6 is connected to the annular water pipe 4 via a delivery hose 7. A delivery pump 8 is provided on the delivery hose 7. Several evenly distributed rollers 9 are provided at the bottom of the movable base 1. Anti-slip components are provided on both sides of the movable base 1. The anti-slip components include symmetrically arranged mounting seats 16 on both sides of the movable base 1. A symmetrically arranged adjustment groove 2 17 is opened on the side of the mounting seat 16 away from the movable base 1. An installation plate 18 is provided in the adjustment groove 2 17. A servo motor 2 19 is provided at the bottom of the mounting plate 18. A lead screw 20 is provided at the drive end of the servo motor 2 19. The bottom end of the lead screw 20 extends to the outside of the mounting seat 16 and is connected to the drill bit 21. The mounting base 16 has symmetrically arranged guide blocks 22 on both sides, and the mounting base 16 has guide grooves 23 that match the guide blocks 22. The mounting base 16 also has threaded holes that match the lead screw 20. When it is necessary to move the moving base 1, the moving base 1 is directly pushed to the appropriate position via the rollers 9. Then, the servo motor 19 is started to drive the lead screw 20 to rotate. Since the lead screw 20 is threadedly connected to the mounting base 16, when the lead screw 20 rotates, it simultaneously drives the drill bit 21 to rotate and move downwards until the drill bit 21 drills into the soil and limits and fixes the moving base 1. The rollers and anti-slip components facilitate the movement of the dust suppression device, making it more flexible and convenient to use. The anti-slip components can limit and fix the dust suppression device after it is moved to the appropriate position, preventing the dust suppression device from moving automatically during the dust suppression process.
[0027] In practical applications, during dust suppression, the mounting ring 3 is moved above the material discharge end of the stacker. First, the servo motor 14 is started, driving the lead screw 12 to rotate. The lead screw 12 drives the moving block 13 to move upward. The moving block 13, through the mounting ring 3, drives the annular water pipe 4 to move upward until it reaches above the material discharge end of the stacker. Then, the conveying pump 8 is started, and water from the water tank 6 is conveyed to the annular water pipe 4 through the conveying hose 7. The water entering the annular water pipe 4 is sprayed downward through the spray nozzle 10 to suppress the dust generated during the stacking process. By setting a height adjustment component, the height of the annular water pipe can be adjusted according to the actual distance between the material discharge end of the stacker and the ground, so that the water on the annular water pipe... The spray nozzle can better suppress dust generated during the material stacking process. When it is necessary to move the moving base 1, simply push the moving base 1 to the appropriate position via the roller 9. Then, start the servo motor 19 to drive the lead screw 20 to rotate. Since the lead screw 20 is threadedly connected to the mounting base 16, when the lead screw 20 rotates, it simultaneously drives the drill bit 21 to rotate and move downwards until the drill bit 21 drills into the soil and limits and fixes the moving base 1. The rollers and anti-slip components make it easy to move the dust suppression device, making it more flexible and convenient to use. The anti-slip components can limit and fix the dust suppression device after it is moved to the appropriate position, preventing the dust suppression device from moving automatically during the dust suppression process.
[0028] In summary, by means of the above-mentioned technical solution of this utility model, the height of the annular water pipe can be adjusted according to the actual distance between the material discharge end of the stacker and the ground by setting a height adjustment component, so that the spray nozzles on the annular water pipe can better suppress dust generated during the material stacking process. The dust suppression device can be moved easily by setting rollers and anti-slip components, making it more flexible and convenient to use. The anti-slip components can limit and fix the dust suppression device after it is moved to a suitable position, preventing the dust suppression device from moving automatically during the dust suppression process.
[0029] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dust suppression device for a stacker, characterized in that, The device includes a movable seat (1), a lifting column (2) on one side of the top of the movable seat (1), an installation ring (3) on one side of the lifting column (2), the installation ring (3) being connected to the lifting column (2) via a height adjustment component, an annular water pipe (4) in the installation ring (3), the annular water pipe (4) being connected to the installation ring (3) via a connecting block (5), a number of evenly distributed spray nozzles (10) at the bottom of the annular water pipe (4), a water tank (6) on the side of the top of the movable seat (1) away from the lifting column (2), the water tank (6) being connected to the annular water pipe (4) via a delivery hose (7), a delivery pump (8) on the delivery hose (7), a number of evenly distributed rollers (9) at the bottom of the movable seat (1), and anti-slip components on both sides of the movable seat (1).
2. A dust suppression device for a stacker according to claim 1, characterized in that, The height adjustment assembly includes an adjustment groove (11) on one side of the lifting column (2), a lead screw (12) is provided in the adjustment groove (11), and a moving block (13) matching the adjustment groove (11) is sleeved on the outer wall of the lead screw (12). One side of the moving block (13) extends to the outside of the adjustment groove (11) and is connected to the mounting ring (3).
3. A dust suppression device for a stacker according to claim 2, characterized in that, The lead screw (12) is connected to the lifting column (2) through a bearing. The top end of the lead screw (12) extends to the outside of the lifting column (2) and is connected to the drive end of the servo motor (14). The moving block (13) has a threaded hole that matches the lead screw (12).
4. A dust suppression device for a stacker according to claim 1, characterized in that, The water tank (6) is provided with a matching tank cover (15) at the top, and the top of the tank cover (15) is provided with symmetrically arranged handles.
5. A dust suppression device for a stacker according to claim 1, characterized in that, The anti-slip component includes symmetrically arranged mounting seats (16) on both sides of the movable seat (1). The mounting seats (16) away from the movable seat (1) have symmetrically arranged adjustment grooves (17). The adjustment grooves (17) have mounting plates (18). The bottom of the mounting plates (18) has a servo motor (19). The driving end of the servo motor (19) has a lead screw (20). The bottom end of the lead screw (20) extends to the outside of the mounting seats (16) and connects to the drill bit (21).
6. A dust suppression device for a stacker according to claim 5, characterized in that, The mounting base (16) is provided with symmetrically arranged guide blocks (22) on both sides, and the mounting base (16) is provided with guide grooves (23) that match the guide blocks (22).
7. A dust suppression device for a stacker according to claim 6, characterized in that, The mounting base (16) has a threaded hole that matches the lead screw (20).