Guide mechanism for shuttlecock processing crocheting

By using the magnetic connection between the magnetic block and the guide block, along with the cooperation of the stepper motor, the problem of guide cylinder position offset was solved, achieving stability and automation in the badminton shuttlecock hooking process, and ensuring hooking quality and flexibility.

CN223619935UActive Publication Date: 2025-12-02ANHUI QIANXINGZAN SPORTS PRODUCTS CO LTD
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Patent Information

Application Number
CN202520070318.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-02
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In current badminton shuttlecock manufacturing processes, the small contact area between the guide cylinder and the shuttlecock causes the shuttlecock to easily shift position during its fall, affecting the stability of the lining area and the lining effect.

Method used

By employing the magnetic connection between the magnetic block and the guide block, and the sliding fit of the guide groove, combined with the coordinated operation of the stepper motor and the switching motor, the badminton shuttlecock fixing plate can be precisely rotated and positioned, improving stability and automation.

Benefits of technology

It significantly improves the stability of the badminton shuttlecock stringing process, avoids angle distortion, enhances stringing quality, and increases the automation and flexibility of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shuttlecock processing crocheting guiding mechanism which comprises a guiding support, a switching disc, a shuttlecock fixing disc, a horizontal support, a fixing support, a thread hooking machine and an air cylinder, the switching disc is connected to the outer surface of the guiding support in a sliding mode, the shuttlecock fixing disc is annularly distributed on the outer surface of the switching disc, and the horizontal support is located at one end of the switching disc. The fixing support is located at the other end of the horizontal support, the air cylinders are arranged on the outer surfaces of one ends of the guide support and the fixing support respectively, the wire hooking machines are symmetrically distributed at the front end and the rear end of the fixing support, a stepping motor is arranged at the bottom of the horizontal support, and the output end of the stepping motor is connected with a positioning disc. According to the guide mechanism for shuttlecock processing and crocheting, through magnetic connection of the magnetic attraction block and the guide block and sliding fit of the guide block and the guide groove, the stability of the shuttlecock fixing disc in the switching process is remarkably improved, and thread hooking angle distortion caused by position deviation is avoided, so that the thread hooking quality of shuttlecocks is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of badminton processing technology, specifically a guiding mechanism for badminton shuttlecock processing and weaving. Background Technology

[0002] The feather stringing and reinforcement process is a key step in ensuring the lifespan and performance of badminton shuttlecocks. In this process, by tightly winding the string around the base of the feather and ensuring that the string is firmly bonded to the feather, the connection strength between the feather and the shuttlecock head is significantly enhanced. This process not only ensures the stability of the feather on the shuttlecock head, but also helps to maintain the flight characteristics and overall performance of the badminton shuttlecock, and avoids the problem of the feather becoming loose during use.

[0003] In existing badminton shuttlecock processing technology, the stringing step is usually implemented using a mechanical device. The traditional method is to set up a guide cylinder, which guides the shuttlecock to fall into the designated stringing area. After the shuttlecock is stringed and reinforced, a cylinder pushes the stringed shuttlecock to the next processing position. Although this position switching method can realize the automatic transfer of the shuttlecock, its stability is insufficient and it has certain limitations.

[0004] Specifically, the existing guide cylinder plus cylinder position switching method has the following problems: due to the small contact area between the guide cylinder and the shuttlecock, the shuttlecock is prone to positional displacement during the fall, resulting in instability in the hooking area. When the shuttlecock is offset from the fixed plate, the winding angle of the line during the hooking process is prone to distortion, which in turn affects the fixing effect of the feather and the quality of the shuttlecock. Utility Model Content

[0005] The purpose of this invention is to provide a guiding mechanism for badminton shuttlecock processing and knitting, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a guide mechanism for badminton shuttlecock processing and knitting, comprising a guide bracket, a switching plate, a badminton shuttlecock fixing plate, a horizontal bracket, a fixed bracket, a hooking machine, and cylinders. The switching plate is slidably connected to the outer surface of the guide bracket. The badminton shuttlecock fixing plates are distributed in a ring on the outer surface of the switching plate. The horizontal bracket is located at one end of the switching plate, and the fixed bracket is located at the other end of the horizontal bracket. Cylinders are respectively disposed on the outer surface of one end of the guide bracket and the fixed bracket. The hooking machines are symmetrically distributed at the front and rear ends of the fixed bracket. A stepper motor is disposed at the bottom of the horizontal bracket, and the output end of the stepper motor is connected to a positioning plate. The positioning plate and the badminton shuttlecock fixing plate are concentrically located on the same vertical line. Clamping plates are symmetrically disposed on the outer surface of the switching plate, and guide grooves are opened inside the clamping plates. Guide blocks are symmetrically disposed on the outer surface of the badminton shuttlecock fixing plate and slide in cooperation with the guide grooves. Positioning blocks are distributed in a ring at the bottom of the badminton shuttlecock fixing plate, and positioning grooves are distributed in a ring on the outer surface of the positioning plate and are movably connected to the positioning blocks.

[0007] As a preferred technical solution of this utility model, a magnetic block is provided inside the guide groove and magnetically connected to the guide block.

[0008] As a preferred technical solution of this utility model, the badminton shuttlecock fixing plate is movably connected to the positioning plate and the clamping plate respectively.

[0009] As a preferred technical solution of this utility model, a guide rail is provided on the outer surface of one end of the fixed bracket, and the guide rail slides in cooperation with the horizontal bracket.

[0010] As a preferred technical solution of this utility model, the bottom of the guide bracket is connected to the output end of the switching motor.

[0011] Compared with the prior art, the beneficial effects of the guide mechanism for badminton shuttlecock processing and knitting of this utility model are:

[0012] The magnetic connection between the magnetic block and the guide block, and the sliding engagement between the guide block and the guide groove, significantly improve the stability of the badminton shuttlecock fixing plate during the switching process, avoiding the distortion of the hooking angle caused by positional offset, thus ensuring the hooking quality of the badminton shuttlecock. The coordinated operation of the stepper motor and the switching motor enables precise rotation and positioning of the badminton shuttlecock fixing plate, reducing manual intervention and improving the degree of production automation. The movable connection between the badminton shuttlecock fixing plate, the positioning plate, and the clamping plate allows the mechanism to flexibly switch between two positions, improving processing flexibility and adapting to different processing needs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the overall three-dimensional four-dimensional structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the overall three-dimensional five-dimensional structure of this utility model.

[0018] In the diagram: 1. Guide bracket; 2. Switching plate; 3. Switching motor; 4. Cylinder; 5. Clamping plate; 6. Guide groove; 7. Badminton shuttlecock fixing plate; 8. Horizontal bracket; 9. Fixed bracket; 10. String hook; 11. Guide rail; 12. Stepper motor; 13. Positioning plate; 14. Positioning groove; 15. Positioning block; 16. Guide block. Detailed Implementation

[0019] Please see Figure 1-5 This utility model provides a technical solution: a guide mechanism for badminton shuttlecock processing and knitting, comprising a guide bracket 1, a switching plate 2, a shuttlecock fixing plate 7, a horizontal bracket 8, a fixed bracket 9, a hooking machine 10, and a cylinder 4. The switching plate 2 is slidably connected to the outer surface of the guide bracket 1. The shuttlecock fixing plates 7 are arranged in a ring on the outer surface of the switching plate 2. The horizontal bracket 8 is located at one end of the switching plate 2, and the fixed bracket 9 is located at the other end of the horizontal bracket 8. The cylinders 4 are respectively disposed on the outer surface of one end of the guide bracket 1 and the fixed bracket 9. The hooking machines 10 are symmetrically distributed on the fixed bracket 9. The front and rear ends are characterized in that: a stepper motor 12 is provided at the bottom of the horizontal support 8, and a positioning plate 13 is connected to the output end of the stepper motor 12. The positioning plate 13 and the badminton fixing plate 7 are located on the same vertical line with the same concentric axis. A clamping plate 5 is symmetrically arranged on the outer surface of the switching plate 2. A guide groove 6 is opened inside the clamping plate 5. A guide block 16 is symmetrically arranged on the outer surface of the badminton fixing plate 7 and slides with the guide groove 6. A positioning block 15 is distributed in a ring at the bottom of the badminton fixing plate 7. A positioning groove 14 is distributed in a ring on the outer surface of the positioning plate 13 and is movably connected to the positioning block 15.

[0020] The guide groove 6 is equipped with a magnetic block that is magnetically connected to the guide block 16. The magnetic block in the guide groove 6 can not only play a positioning role, but also prevent the badminton fixing plate 7 from sliding inside the clamping plate 5 during the rotation of the switching plate 2, thereby increasing the stability of the badminton fixing plate 7 during the switching process.

[0021] The badminton shuttlecock fixing plate 7 is movably connected to the positioning plate 13 and the clamping plate 5 respectively. The badminton shuttlecock fixing plate 7 can switch between two positions by movably connecting to the positioning plate 13 or the clamping plate 5. When connected to the clamping plate 5, the position is switched by rotation. When connected to the positioning plate 13, it is convenient to correspond to the position of the hooking machine 10 and to perform the hooking operation.

[0022] A guide rail 11 is provided on the outer surface of one end of the fixed bracket 9. The guide rail 11 slides with the horizontal bracket 8. The guide rail 11 is movably inserted inside the horizontal bracket 8. A support rod is provided at the bottom of the other end of the guide rail 11 to ensure the sliding stability of the horizontal bracket 8 and prevent tilting.

[0023] The bottom of the guide bracket 1 is connected to the output end of the switching motor 3. Both the switching motor 3 and the stepper motor 12 are stepping rotation structures and work together to rotate the switching disk 2 at a fixed angle.

[0024] Working principle: The switching motor 3 drives the switching disk 2 to rotate and align with the horizontal support 8. The cylinder 4 at the top of the guide support 1 extends and retracts the switching disk 2, causing the positioning block 15 at the bottom of the switching disk 2 to insert into the positioning groove 14 of the positioning disk 13. Then, the cylinder 4 of the fixing support 9 resets the horizontal support 8, causing the shuttlecock fixing disk 7 to separate from the guide groove 6 of the clamping plate 5 and align with the hooking machine 10 for hooking. The stepper motor 12 controls the rotation of the positioning disk 13 to adjust the hooking angle of the shuttlecock. After hooking is completed, the cylinder 4 of the fixing support 9 pushes the horizontal support 8 forward again, causing the guide block 16 of the shuttlecock fixing disk 7 to engage with the guide groove 6 and connect with the magnetic block inside the guide groove 6. Then, the cylinder 4 of the guide support 1 extends and retracts upward, causing the shuttlecock fixing disk 7 to separate from the positioning disk 13. Then, the shuttlecock can be switched to another shuttlecock.

Claims

1. A guide mechanism for badminton shuttlecock processing and knitting, comprising a guide bracket (1), a switching plate (2), a shuttlecock fixing plate (7), a horizontal bracket (8), a fixed bracket (9), a hooking machine (10), and a cylinder (4), wherein the switching plate (2) is slidably connected to the outer surface of the guide bracket (1), the shuttlecock fixing plate (7) is distributed in a ring on the outer surface of the switching plate (2), the horizontal bracket (8) is located at one end of the switching plate (2), the fixed bracket (9) is located at the other end of the horizontal bracket (8), the cylinder (4) is respectively disposed on the outer surface of one end of the guide bracket (1) and the fixed bracket (9), and the hooking machine (10) is symmetrically distributed at the front and rear ends of the fixed bracket (9), characterized in that: A stepper motor (12) is installed at the bottom of the horizontal support (8). The output end of the stepper motor (12) is connected to a positioning plate (13). The positioning plate (13) and the badminton fixing plate (7) are located on the same vertical line with the same concentric axis. A clamping plate (5) is symmetrically arranged on the outer surface of the switching plate (2). A guide groove (6) is opened inside the clamping plate (5). A guide block (16) is symmetrically arranged on the outer surface of the badminton fixing plate (7) and slides with the guide groove (6). A positioning block (15) is distributed in a ring at the bottom of the badminton fixing plate (7). A positioning groove (14) is distributed in a ring on the outer surface of the positioning plate (13) and is movably connected with the positioning block (15).

2. The guide mechanism for badminton shuttlecock processing and knitting according to claim 1, characterized in that: The guide groove (6) is equipped with a magnetic block that is magnetically connected to the guide block (16).

3. The guide mechanism for badminton shuttlecock processing and knitting according to claim 1, characterized in that: The badminton shuttlecock fixing plate (7) is movably connected to the positioning plate (13) and the clamping plate (5) respectively.

4. The guide mechanism for badminton shuttlecock processing and knitting according to claim 1, characterized in that: A guide rail (11) is provided on the outer surface of one end of the fixed bracket (9), and the guide rail (11) slides in conjunction with the horizontal bracket (8).

5. The guide mechanism for badminton shuttlecock processing and knitting according to claim 1, characterized in that: The bottom of the guide bracket (1) is connected to the output end of the switching motor (3).