Metal take-up device with quick positioning and mounting functions

Abstract

The utility model discloses a metal take-up device with a quick positioning and mounting function, which belongs to the field of copper wire processing and comprises a base station and a winding workbench, and a linkage inner support mechanism for fixing a take-up reel to enable the take-up reel to rotate for take-up is mounted at the left end of the base station; the upper end of the winding workbench is provided with a double-station rapid reel replacing assembly used for rapidly replacing the take-up reel. A take-up driving mechanism used for providing power for rotation of the take-up reel is installed at the upper end of the base table. An outer shaft used for driving the take-up reel to rotate is installed at the left end of the linkage inner supporting mechanism, and the left end of the outer shaft is connected with the driving mechanism. By means of the mode, when the take-up reel is installed, the take-up reel is synchronously fixed through the linkage device, the take-up reel does not need to be fixed manually, the take-up reel is rapidly positioned and replaced through double stations, the time for replacing the take-up reel is shortened, and the take-up efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of copper wire processing, specifically to a metal wire take-up device with a quick positioning and installation function. Background Technology

[0002] Metal take-up devices are equipment used in the metal processing industry to collect and organize metal wires or strips. With the development of industrial automation, the automation level of metal take-up devices is constantly improving. Modern metal take-up devices are equipped with functions such as automatic adjustment of wire speed, automatic alignment, and automatic spool switching, which can realize continuous and stable take-up operations, improve production efficiency and product quality.

[0003] Chinese patent CN114044377A discloses a copper wire collecting device for machining, including a base, a wire roller rotatably disposed on the upper right of the base, and a back plate disposed on the upper left of the base. From right to left, the back plate is equipped with a feeding device for conveying copper wire and a cutting device for cutting copper wire. A guide box is disposed on the lower left of the cutting device, and a collection box is disposed on the lower left of the guide box. The collection box is slidably disposed on the upper part of a mounting base, which is mounted on the top of the base. The guide box is tilted upwards from left to right. A cleaning mechanism for cleaning copper wire pieces is slidably disposed inside the guide box, and the cleaning mechanism is electrically connected to a control panel. When the collection box is pulled out, the cleaning brush inside the guide box is driven downwards to sweep the remaining copper wire pieces in the guide box into the collection box, preventing the remaining copper wire pieces in the guide box from falling out after the collection box is pulled out, thereby improving the efficiency of copper wire collection. However, this device still has the following problems:

[0004] 1. The take-up reel is usually quite heavy after take-up is complete. When the take-up is completed and the take-up needs to be replaced, it is necessary to manually remove and replace the take-up reel, which requires stopping the machine and waiting for the replacement to be completed, thus reducing the take-up efficiency.

[0005] Based on this, the present invention designs a metal wire take-up device with a quick positioning and installation function to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a metal wire take-up device with a quick positioning and installation function.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A metal take-up device with rapid positioning and installation function includes a base and a winding worktable, and also includes a linkage internal support mechanism, a dual-station rapid reel changing assembly and a take-up drive mechanism.

[0009] The left end of the base is equipped with a linkage internal support mechanism for fixing the take-up reel so that it can rotate to take in the line.

[0010] The upper end of the winding workbench is equipped with a dual-station quick-change reel assembly for quickly replacing the take-up reel.

[0011] The dual-station quick reel changing assembly includes a horizontal upper reel assembly and a rotary positioning assembly. The lower end of the horizontal upper reel assembly is connected to the upper end of the winding worktable, the rotary positioning assembly is connected to the horizontal upper reel assembly, and the rotary positioning assembly is connected to the linkage inner support mechanism. The horizontal upper reel assembly is used to rotate and replace the upper and lower reels of the take-up reel after take-up is completed.

[0012] The left end of the linkage inner support mechanism is equipped with an outer shaft for driving the take-up reel to rotate, and the right end of the outer shaft is connected to the drive mechanism.

[0013] The upper end of the base is equipped with a take-up drive mechanism for providing power to rotate the outer shaft.

[0014] Furthermore, the transverse upper plate assembly includes a cylinder, rollers, and a support frame. The cylinder is fixedly connected to the winding worktable, the cylinder drive end is fixedly connected to the support frame, and multiple rollers are fixedly installed at the lower end of the support frame. The rollers are tactilely connected to the winding worktable through limiting grooves, and the support frame is connected to the rotary positioning assembly.

[0015] Furthermore, the rotary positioning assembly includes a rotary cylinder, a rotary platform, a rotating shaft, and a partition. The lower end of the rotary cylinder is fixedly connected to the support frame, and the drive end of the rotary cylinder is fixedly connected to the rotary platform. The lower end of the rotary platform is rotatably connected to the upper end of the support frame via a rotating shaft. Two sets of rotating shafts symmetrically arranged on the left and right are rotatably connected to the rotary platform via connectors. Each set of rotating shafts includes two rotating shafts symmetrically arranged front and back, and the rotating shafts are horizontally arranged in the left and right directions. The middle position of the upper end of the rotary platform is fixedly connected to the lower end of the partition. The upper end of the rotary platform is connected to the linkage inner support mechanism.

[0016] Furthermore, the linkage internal support mechanism includes a linkage component and an internal support component. The linkage component is connected to the left end of the base, the linkage component is connected to the internal support component, and the internal support component is connected to the outer shaft.

[0017] Furthermore, the linkage assembly includes a push block, a driving rack, a driven rack, a gear, a baffle, and a spring. The push block is fixedly installed on the left and right sides of the upper end of the rotating platform. The driving rack is slidably connected to the base through a limiting groove one opened on the upper left side of the base. A baffle is fixedly connected to the lower end of the driving rack. The right end of the baffle is fixedly connected to the spring. The end of the spring away from the baffle is fixedly connected to the left end of the base. The gear is located above the driving rack, and the driving rack meshes with the gear. The gear is rotatably connected to the base through a rotating shaft. The driven rack is located above the gear, and the driven rack meshes with the gear. The gear is slidably connected to the base through a limiting groove two opened on the upper left side of the base. The left end of the gear is connected to the inner support assembly through a rotating shaft.

[0018] Furthermore, the inner support assembly includes an inner shaft, connecting rod one, connecting rod two, and an inner support plate; the right end of the inner shaft is rotatably connected to the left end of the driven rack via a rotating shaft, the left end of the inner shaft is hinged to multiple connecting rods one arranged in a circumferential array, the end of connecting rod one away from the inner shaft is hinged to the inner support plate, the middle position of connecting rod one is rotatably connected to connecting rod two via a rotating shaft, the left end of connecting rod two is hinged to the outer shaft, the right end of connecting rod two is hinged to the inner support plate, the outer shaft is sleeved on the outer wall of the inner shaft, and the outer shaft is slidably connected to the inner shaft.

[0019] Furthermore, the take-up drive mechanism includes a motor and a transmission assembly; the lower end of the motor is fixedly connected to the upper end of the base, and the drive end of the motor is connected to the outer shaft via the transmission assembly.

[0020] Furthermore, the transmission assembly adopts a belt and pulley structure.

[0021] Compared with the prior art, the advantages of this utility model are as follows: 1. When installing the take-up reel, a linkage device is used to fix the take-up reel synchronously, eliminating the need for manual fixation of the take-up reel;

[0022] 2. The dual-station quick positioning and take-up reel replacement is adopted, which reduces the time for changing the take-up reel and increases take-up efficiency. Attached Figure Description

[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This utility model provides a three-dimensional metal wire take-up device with rapid positioning and installation function. Figure 1 ;

[0025] Figure 2 This is a front view of a metal wire take-up device with a quick positioning and installation function according to this utility model;

[0026] Figure 3 This is a left view of a metal wire take-up device with a quick positioning and installation function according to this utility model;

[0027] Figure 4 For along Figure 3 A sectional view with a portion removed along the AA direction;

[0028] Figure 5 For along Figure 3 A partial 3D view with a portion removed along the AA direction.

[0029] The labels in the diagram represent:

[0030] 1. Base; 2. Winding worktable; 3. Linkage internal support mechanism; 31. Linkage component; 311. Push block; 312. Driving rack; 313. Driven rack; 314. Gear; 315. Baffle; 316. Spring; 317. Limiting slide groove one; 318. Limiting slide groove two; 32. Internal support component; 321. Inner shaft; 322. Connecting rod one; 323. Connecting rod two; 324. Internal support plate; 4. Dual-station quick-change plate component; 41. Horizontal upper plate component; 411. Cylinder; 412. Roller; 413. Support frame; 414. Limiting groove; 42. Rotary positioning component; 421. Rotary cylinder; 422. Rotary platform; 423. Rotating shaft; 424. Partition; 5. Take-up drive mechanism; 51. Motor; 52. Transmission component; 6. Outer shaft. Detailed Implementation

[0031] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0032] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.

[0033] Example 1: In some embodiments, please refer to the accompanying drawings. Figures 1-5 A metal take-up device with rapid positioning and installation function includes a base (1) and a winding worktable (2).

[0034] The base (1) is equipped with a linkage internal support mechanism (3) on the left end for fixing the take-up reel so that it can rotate to take up the line;

[0035] The upper end of the winding workbench (2) is equipped with a dual-station quick reel changer assembly (4) for quickly changing the take-up reel;

[0036] The dual-station quick reel changer assembly (4) includes a horizontal upper reel assembly (41) and a rotary positioning assembly (42); the lower end of the horizontal upper reel assembly (41) is connected to the upper end of the winding worktable (2), the rotary positioning assembly (42) is connected to the horizontal upper reel assembly (41), and the rotary positioning assembly (42) is connected to the linkage inner support mechanism (3). The horizontal upper reel assembly (41) is used for the upper and lower reels of the take-up reel, and the rotary positioning assembly (42) is used for rotating and changing the take-up reel after take-up is completed.

[0037] The left end of the linkage inner support mechanism (3) is equipped with an outer shaft (6) for driving the take-up reel to rotate; the right end of the outer shaft (6) is connected to the drive mechanism (5);

[0038] The upper end of the base (1) is equipped with a take-up drive mechanism (5) for providing power to rotate the outer shaft (6);

[0039] In this invention, when a take-up reel that is currently taking up copper wire finishes taking up the wire and needs to be replaced, the take-up drive mechanism (5) stops transmitting power, and the horizontal upper plate assembly (41) drives the take-up reel and the rotary positioning assembly (42) to move to the left. Simultaneously, as the take-up reel moves to the left, the internal support mechanism (3) releases the internal support fixing inside the take-up reel. Then, the rotary positioning assembly (42) starts, causing the take-up reel that has finished taking up the wire to rotate from the take-up station to the waiting station; at the same time, the take-up reels that have not yet taken up wire at the waiting station rotate to the take-up station. Then the horizontal upper plate assembly (41) drives the take-up reel and the rotary positioning assembly (42) to move to the right. At the same time, the linkage inner support mechanism (3) fixes the inner support of the take-up reel in the take-up station. Then the take-up drive mechanism (5) starts to drive the take-up reel to take up the line. At this time, while the operator is taking up the line in the take-up station, the take-up reel that has been taken up is removed from the waiting station, and the take-up reel that has not been taken up is moved to the waiting station. The problem of the long downtime caused by the heavy take-up reel that has been taken up is solved.

[0040] The transverse upper plate assembly (41) includes a cylinder (411), rollers (412) and a support frame (413). The cylinder (411) is fixedly connected to the winding worktable (2). The driving end of the cylinder (411) is fixedly connected to the support frame (413). Multiple rollers (412) are fixedly installed at the lower end of the support frame (413). The rollers (412) are tumblingly connected to the winding worktable (2) through the limiting groove (414). The support frame (413) is connected to the rotary positioning assembly (42).

[0041] The rotary positioning assembly (42) includes a rotary cylinder (421), a rotary platform (422), a rotating shaft (423), and a partition (424). The lower end of the rotary cylinder (421) is fixedly connected to the support frame (413), and the driving end of the rotary cylinder (421) is fixedly connected to the rotary platform (422). The lower end of the rotary platform (422) is rotatably connected to the upper end of the support frame (413) via a rotating shaft. Two sets of rotating shafts (423) are symmetrically connected to the rotary platform (422) via connectors. Each set of rotating shafts (423) includes two rotating shafts (423) symmetrically arranged front and back. The rotating shafts (423) are horizontally arranged in the left and right directions. The middle position of the upper end of the rotary platform (422) is fixedly connected to the lower end of the partition (424). The upper end of the rotary platform (422) is connected to the linkage inner support mechanism (3).

[0042] In this utility model, when a take-up reel that is currently taking up copper wire finishes taking up the wire and needs to be replaced, the cylinder (411) drives the support frame (413) to slide to the left under the action of the roller (412) and the limiting groove (414). Then, the rotating cylinder (421) drives the rotating platform (422) to rotate, switching the take-up station from the waiting station. Then, the cylinder (411) pushes the support frame (413) to reset to the right. At the same time, the linkage inner support mechanism (3) fixes the inner support of the take-up reel in the take-up station. Then, the take-up drive mechanism (5) starts to drive the take-up reel in the take-up station to take up the wire. At this time, the operator removes the take-up reel in the waiting station from the rotating shaft (423) and replaces it with a new take-up reel. The problem of the long downtime caused by the heavy take-up reel after taking up the wire is solved.

[0043] The linkage inner support mechanism (3) includes a linkage component (31) and an inner support component (32). The linkage component (31) is connected to the left end of the base (1), the linkage component (31) is connected to the inner support component (32), and the inner support component (32) is connected to the wire take-up drive mechanism (5).

[0044] The linkage component (31) includes a push block (311), a driving rack (312), a driven rack (313), a gear (314), a baffle (315), and a spring (316). The push block (311) is fixedly installed on the left and right sides of the upper end of the rotating platform (422). The driving rack (312) is slidably connected to the base (1) through a limiting slide groove (317) opened on the upper left side of the base (1). The lower end of the driving rack (312) is fixedly connected to the baffle (315). The right end of the baffle (315) is fixedly connected to the spring (316). The spring (316) is away from the baffle (314). 15) One end of the connection is fixedly connected to the left end of the base (1). The gear (314) is located above the active rack (312). The active rack (312) meshes with the gear (314). The gear (314) is rotatably connected to the base (1) through a rotating shaft. The driven rack (313) is located above the gear (314). The driven rack (313) meshes with the gear (314). The gear (314) is limited and slidably connected to the base (1) through the limiting slide groove 2 (318) opened on the upper side of the left end of the base (1). The left end of the gear (314) is connected to the inner support assembly (32) through a rotating shaft.

[0045] The inner support assembly (32) includes an inner shaft (321), a first connecting rod (322), a second connecting rod (323), and an inner support plate (324). The right end of the inner shaft (321) is rotatably connected to the left end of the driven rack (313) via a rotating shaft. The left end of the inner shaft (321) is hinged to a plurality of first connecting rods (322) arranged in a circular array. The end of the first connecting rod (322) away from the inner shaft (321) is hinged to the inner support plate (324). The middle position of the first connecting rod (322) is rotatably connected to the second connecting rod (323) via a rotating shaft. The left end of the second connecting rod (323) is hinged to the outer shaft (6), and the right end of the second connecting rod (323) is hinged to the inner support plate (324). The outer shaft (6) is sleeved on the outer wall of the inner shaft (321), and the outer shaft (6) is slidably connected to the inner shaft (321). The inner support assembly (32) and the outer shaft (6) are connected.

[0046] In this invention, when the cylinder (411) pushes the rotating platform (422) to move to the right, the push block (311) pushes the active rack (312) to slide to the right through the limiting slide groove (317) at the left end of the active rack (312). The active rack (312) drives the gear (314) to rotate, and the gear (314) drives the driven rack (313) to slide to the left. The driven rack (313) pushes the inner shaft (321) to the left inside the outer shaft (6). Sliding, the inner shaft (321) pushes the connecting rod 1 (322) on the right end closer to the position where the connecting rod 2 (323) is connected to the outer shaft (6). At this time, the inner support plate (324) opens to fix the inside of the take-up reel. When the cylinder (411) pushes the rotating platform (422) to move to the left, the spring (316) pushes the active rack (312) to reset, so that the inner support mechanism can be opened and retracted in linkage when the take-up reel is replaced, which facilitates the installation and disassembly of the take-up reel.

[0047] The take-up drive mechanism (5) includes a motor (51) and a transmission assembly (52); the lower end of the motor (51) is fixedly connected to the upper end of the base (1), and the drive end of the motor (51) is connected to the outer shaft (6) through the transmission assembly (52).

[0048] The transmission assembly (52) adopts a belt and pulley structure.

[0049] In this utility model, when the take-up reel needs to be replaced, the motor (51) stops outputting power. After the replacement is completed, the motor (51) drives the take-up reel to take up the line through the transmission assembly (52).

[0050] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A metal take-up device with rapid positioning and installation function, comprising a base (1) and a winding worktable (2), characterized in that: It also includes a linkage internal support mechanism (3), a dual-station quick-change plate assembly (4), a take-up drive mechanism (5), and an outer shaft (6); The base (1) is equipped with a linkage internal support mechanism (3) on the left end for fixing the take-up reel so that it can rotate to take up the line; The upper end of the winding workbench (2) is equipped with a dual-station quick reel changer assembly (4) for quickly changing the take-up reel; The dual-station quick reel changer assembly (4) includes a horizontal upper reel assembly (41) and a rotary positioning assembly (42); the lower end of the horizontal upper reel assembly (41) is connected to the upper end of the winding worktable (2), the rotary positioning assembly (42) is connected to the horizontal upper reel assembly (41), and the rotary positioning assembly (42) is connected to the linkage inner support mechanism (3). The horizontal upper reel assembly (41) is used for the upper and lower reels of the take-up reel, and the rotary positioning assembly (42) is used for rotating and changing the take-up reel after take-up is completed. The left end of the linkage inner support mechanism (3) is equipped with an outer shaft (6) for driving the take-up reel to rotate, and the right end of the outer shaft (6) is connected to the drive mechanism (5). The upper end of the base (1) is equipped with a take-up drive mechanism (5) for providing power to rotate the outer shaft (6).

2. The metal take-up device with rapid positioning and installation function according to claim 1, characterized in that, The transverse upper plate assembly (41) includes a cylinder (411), rollers (412) and a support frame (413). The cylinder (411) is fixedly connected to the winding worktable (2). The driving end of the cylinder (411) is fixedly connected to the support frame (413). Multiple rollers (412) are fixedly installed at the lower end of the support frame (413). The rollers (412) are tumblingly connected to the winding worktable (2) through the limiting groove (414). The support frame (413) is connected to the rotary positioning assembly (42).

3. The metal take-up device with rapid positioning and installation function according to claim 2, characterized in that, The rotary positioning assembly (42) includes a rotary cylinder (421), a rotary platform (422), a rotating shaft (423), and a partition (424). The lower end of the rotary cylinder (421) is fixedly connected to the support frame (413), and the driving end of the rotary cylinder (421) is fixedly connected to the rotary platform (422). The lower end of the rotary platform (422) is rotatably connected to the upper end of the support frame (413) via a rotating shaft. Two sets of rotating shafts (423) are symmetrically connected to the rotary platform (422) via connectors. Each set of rotating shafts (423) includes two rotating shafts (423) symmetrically arranged front and back. The rotating shafts (423) are horizontally arranged in the left and right directions. The middle position of the upper end of the rotary platform (422) is fixedly connected to the lower end of the partition (424). The upper end of the rotary platform (422) is connected to the linkage inner support mechanism (3).

4. The metal take-up device with rapid positioning and installation function according to claim 1, characterized in that, The linkage inner support mechanism (3) includes a linkage component (31) and an inner support component (32). The linkage component (31) is connected to the left end of the base (1), the linkage component (31) is connected to the inner support component (32), and the inner support component (32) is connected to the outer shaft (6).

5. The metal take-up device with rapid positioning and installation function according to claim 4, characterized in that, The linkage component (31) includes a push block (311), a driving rack (312), a driven rack (313), a gear (314), a baffle (315), and a spring (316). The push block (311) is fixedly installed on the left and right sides of the upper end of the rotating platform (422). The driving rack (312) is slidably connected to the base (1) through a limiting slide groove (317) opened on the upper left side of the base (1). The lower end of the driving rack (312) is fixedly connected to the baffle (315). The right end of the baffle (315) is fixedly connected to the spring (316). The spring (316) is away from the baffle (314). 15) One end of the connection is fixedly connected to the left end of the base (1). The gear (314) is located above the active rack (312). The active rack (312) meshes with the gear (314). The gear (314) is rotatably connected to the base (1) through a rotating shaft. The driven rack (313) is located above the gear (314). The driven rack (313) meshes with the gear (314). The gear (314) is limited and slidably connected to the base (1) through the limiting slide groove 2 (318) opened on the upper side of the left end of the base (1). The left end of the gear (314) is connected to the inner support assembly (32) through a rotating shaft.

6. The metal take-up device with rapid positioning and installation function according to claim 5, characterized in that, The inner support assembly (32) includes an inner shaft (321), a first connecting rod (322), a second connecting rod (323), and an inner support plate (324). The right end of the inner shaft (321) is rotatably connected to the left end of the driven rack (313) via a rotating shaft. The left end of the inner shaft (321) is hinged to a plurality of first connecting rods (322) arranged in a circular array. The end of the first connecting rod (322) away from the inner shaft (321) is hinged to the inner support plate (324). The middle position of the first connecting rod (322) is rotatably connected to the second connecting rod (323) via a rotating shaft. The left end of the second connecting rod (323) is hinged to the outer shaft (6). The right end of the second connecting rod (323) is hinged to the inner support plate (324). The outer shaft (6) is sleeved on the outer wall of the inner shaft (321). The outer shaft (6) is slidably connected to the inner shaft (321).

7. The metal take-up device with rapid positioning and installation function according to claim 1, characterized in that, The take-up drive mechanism (5) includes a motor (51) and a transmission assembly (52); the lower end of the motor (51) is fixedly connected to the upper end of the base (1), and the drive end of the motor (51) is connected to the outer shaft (6) through the transmission assembly (52).

8. The metal take-up device with rapid positioning and installation function according to claim 7, characterized in that, The transmission assembly (52) adopts a belt and pulley structure.

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