Softening treatment device for gum dipping canvas

By combining water removal with squeegee and nozzle drying with brush roller friction treatment, the problem of incomplete drying of PVC-impregnated canvas is solved, improving the efficiency and quality of softening treatment and ensuring the softness and durability of the canvas.

CN223620641UActive Publication Date: 2025-12-02WEIFANG KELIDA IND FABRIC CO LTD +1
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Patent Information

Application Number
CN202422709187.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-12-02
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Existing resin-impregnated canvas softening devices are inefficient and incomplete during the drying process, resulting in residual moisture inside the canvas, which affects the softening effect and product quality.

Method used

The design employs a combination of a squeegee and multiple nozzles. The squeegee removes excess moisture from the surface of the glued canvas, while the nozzles spray hot air for even drying. Simultaneously, a brush roller provides physical friction to promote glue penetration and uniform distribution.

Benefits of technology

It significantly improves the efficiency and quality of the softening process for dipped canvas, ensuring the softness and durability of the canvas and avoiding quality problems caused by residual moisture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gum dipping canvas softening treatment device, which belongs to the technical field of gum dipping canvas softening, and comprises a treatment box and a cover body, the partition plate is arranged in the treatment box, a plurality of first guide rollers are rotationally connected into the treatment box located on one side of the partition plate, and a plurality of second guide rollers are rotationally connected into the treatment box located on the other side of the partition plate; according to the glue dipping canvas drying device, the water scraping plates are arranged on the two sides of the glue dipping canvas and matched with the multiple spray heads arranged on the two sides of the glue dipping canvas in a roundabout shape, the glue dipping canvas can be rapidly and thoroughly dried, the water scraping plates effectively scrape redundant water on the surface of the canvas, the spray heads evenly spray hot air, and the water scraping plates and the spray heads act synergistically; according to the softening treatment device for the gum dipping canvas, the softening treatment efficiency of the gum dipping canvas is remarkably improved, the softening treatment quality is ensured, the quality problem caused by water residue or non-uniform drying is avoided, and therefore the use practicability of the softening treatment device for the gum dipping canvas is better.
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Description

Technical Field

[0001] This utility model belongs to the field of resin-impregnated canvas softening technology, specifically relating to a resin-impregnated canvas softening treatment device. Background Technology

[0002] A PVC-coated canvas softening treatment device is a mechanical device used to soften PVC-coated canvas. Its working principle is mainly based on physical friction and chemical action to soften the PVC-coated canvas. By using the softening treatment device to soften the PVC-coated canvas, the bonding force between the PVC-coated canvas fibers can be adjusted, making the PVC-coated canvas softer overall, easier to fold, roll and transport. It also makes the PVC-coated canvas easier to process and cut, making it suitable for making various products that require softness and durability, such as tents, awnings, and sunshades, and better maintaining their shape and stability.

[0003] Chinese Patent Publication No. CN219410231U discloses a device for softening PVC-impregnated canvas, comprising a lower base, with support columns installed at the four corners of the lower end face of the lower base, and square grooves at the four corners of the upper end face of the lower base. A square block is installed inside each square groove, and an upper base is installed on the upper end face of each square block. A transverse groove is provided on one side of the outer surface of the lower and upper bases, with multiple high-pressure nozzles installed on one side of the inner surface of the transverse groove, and a strip-shaped groove on the other side of the inner surface of the transverse groove. A fan body is installed on the inner wall of the strip-shaped groove, and an electric heating plate is installed on one side of the two fan bodies facing each other. Two grooves are provided in the middle of the inner surface of the transverse groove, and two spray nozzles are installed on one side of the inner wall of each groove. This invention can simultaneously pat and soften the upper and lower surfaces of the PVC-impregnated canvas, improving the softening effect.

[0004] In practical use, this utility model typically requires wetting and softening the PVC-impregnated canvas before drying it. However, existing PVC-impregnated canvas softening devices generally employ simple drying structures, often relying on traditional hot air drying of a fixed position on the canvas. This results in a lengthy drying process, making it difficult to meet the demands of high-efficiency production. If the drying time is shortened to improve drying efficiency, the canvas is often not thoroughly dried, leaving a significant amount of moisture inside. This not only affects the softening effect of the canvas but may also lead to mold, deformation, and other defects during subsequent use, thus compromising the practicality and efficiency of the PVC-impregnated canvas softening device. Utility Model Content

[0005] This invention proposes a device for softening PVC-impregnated canvas to address the problem of poor drying effect of PVC-impregnated canvas in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for softening impregnated canvas, comprising:

[0007] Processing box and lid;

[0008] A partition plate is disposed inside a processing box. Multiple first guide rollers are rotatably connected inside the processing box located on one side of the partition plate, and multiple second guide rollers are rotatably connected inside the processing box located on the other side of the partition plate.

[0009] The dipped canvas body is set inside the processing box. The dipped canvas body passes through the partition plate. Both ends of the dipped canvas body are respectively wrapped around the outside of multiple first guide rollers and multiple second guide rollers, and all extend to the outside.

[0010] The drain pipe is located on one side of the bottom of the treatment box. The dipped canvas body on one side of the treatment box is arranged in a "U" shape, while the dipped canvas body on the other side of the treatment box is arranged in a meandering shape.

[0011] To remove excess water from the PVC-impregnated canvas, two squeegees are rotatably connected to one side of the treatment box. The two squeegees abut against both sides of the PVC-impregnated canvas body. Two positioning plates are provided on one side of the treatment box. Two positioning grooves that match the positioning plates are opened on both sides of the inner wall of the treatment box. The two ends of the two positioning plates are located in the two positioning grooves on both sides and are slidably connected to the side walls of the positioning grooves.

[0012] In a preferred embodiment, each of the two positioning plates is provided with an abutment plate on one side of its opposite side. One end of each of the two abutment plates is arc-shaped and abuts against one side of the two wiper blades respectively.

[0013] In a preferred embodiment, both ends of the two positioning plates are provided with limiting springs, and the other ends of the two limiting springs on both sides are respectively provided on one side of the two positioning grooves on both sides.

[0014] In a preferred embodiment, a U-shaped ventilation plate is provided on one side of the treatment box, and multiple nozzles are provided on both sides of the inner wall of the ventilation plate. The multiple nozzles are located on both sides of the impregnated canvas body. A heater is provided on one side of the treatment box, and the air outlet of the heater is connected to the ventilation plate.

[0015] In a preferred embodiment, a ventilation pipe is provided on one side of the processing box, the bottom end of the ventilation pipe extends through the bottom of the partition plate to the other side of the processing box and is arranged in a meandering shape, multiple air outlets are provided at the upper end of the ventilation pipe, and an exhaust pipe is provided on one side of the upper end of the processing box.

[0016] To ensure the softening effect on the PVC-impregnated canvas, two mounting shafts are rotatably connected to one side of the treatment box. Brush rollers are provided on the outer side of each of the two mounting shafts, and the two brush rollers abut against both sides of the PVC-impregnated canvas body.

[0017] In a preferred embodiment, one end of each of the two mounting shafts extends through one side of the processing box to the outside and is provided with mounting wheels. The two mounting wheels are meshed together. A drive motor is provided on one side of the processing box, and one end of the mounting shaft at the bottom is located on the output end of the drive motor.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention, through the use of squeegees on both sides of the PVC-impregnated canvas and multiple spray nozzles arranged in a meandering pattern on both sides of the canvas, can quickly and thoroughly dry the PVC-impregnated canvas. The squeegees effectively remove excess water from the canvas surface, while the spray nozzles evenly spray hot air. The synergistic effect of the two not only significantly improves the efficiency of the PVC-impregnated canvas softening process but also ensures the quality of the softening process, avoiding quality problems caused by residual moisture or uneven drying. This makes the PVC-impregnated canvas softening device more practical.

[0020] This invention utilizes rotatable brush rollers positioned on both sides of the PVC-impregnated canvas to achieve a highly efficient physical friction treatment method. During operation, the two brush rollers gently and evenly contact and rub the entire surface of the PVC-impregnated canvas, effectively promoting the penetration and uniform distribution of adhesive in the canvas fibers. This not only enhances the adhesion and flexibility of the PVC-impregnated canvas surface but also significantly improves the softening effect, ensuring the stability and durability of the PVC-impregnated canvas in subsequent processing and use. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the main appearance of the structure of this utility model;

[0022] Figure 2 This is a schematic front cross-sectional view of the structure of this utility model;

[0023] Figure 3 This is a side sectional view of the structure of this utility model;

[0024] Figure 4 for Figure 2 Enlarged structural diagram at point A;

[0025] Figure 5 for Figure 2 Enlarged schematic diagram of the structure at point B.

[0026] In the diagram: 1. Processing box; 2. Cover; 3. Divider plate; 4. First guide roller; 5. Second guide roller; 6. Impregnated canvas body; 7. Drain pipe; 8. Squeegee; 9. Positioning plate; 10. Contact plate; 11. Limiting spring; 12. Ventilation plate; 13. Nozzle; 14. Warm air blower; 15. Ventilation pipe; 16. Air outlet; 17. Exhaust pipe; 18. Mounting shaft; 19. Brush roller; 20. Mounting wheel; 21. Drive motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Example 1:

[0029] Please see Figure 1-5 This utility model provides a device for softening impregnated canvas, comprising:

[0030] Processing box 1 and cover 2;

[0031] A partition plate 3 is disposed inside the processing box 1. Multiple first guide rollers 4 are rotatably connected inside the processing box 1 located on one side of the partition plate 3, and multiple second guide rollers 5 are rotatably connected inside the processing box 1 located on the other side of the partition plate 3.

[0032] The dipped canvas body 6 is set inside the processing box 1. The dipped canvas body 6 passes through the partition plate 3. Both ends of the dipped canvas body 6 are respectively wrapped around the outside of multiple first guide rollers 4 and multiple second guide rollers 5, and all extend to the outside.

[0033] The drain pipe 7 is located on one side of the bottom of the treatment box 1. The dipped canvas body 6 on one side of the treatment box 1 is arranged in a "U" shape, and the dipped canvas body 6 on the other side of the treatment box 1 is arranged in a meandering shape.

[0034] Specifically, such as Figure 2 and Figure 4 As shown, two squeegee blades 8 are rotatably connected to one side of the treatment box 1. The two squeegee blades 8 abut against both sides of the dipped canvas body 6. Two positioning plates 9 are provided on one side of the treatment box 1. Two positioning grooves that are adapted to the positioning plates 9 are opened on both sides of the inner wall of the treatment box 1. The two ends of the two positioning plates 9 are located in the two positioning grooves on both sides and are slidably connected to the side wall of the positioning groove.

[0035] Through its design, the squeegees 8 on both sides of the dipped canvas body 6 can remove excess water from the dipped canvas body 6 after water comes out, thereby enabling the subsequent drying process of the dipped canvas body 6 to be completed more quickly.

[0036] Specifically, such as Figure 2 and Figure 4 As shown, each of the two positioning plates 9 has a contact plate 10 on one side. One end of each contact plate 10 is arc-shaped and rests against one side of each of the two wiper blades 8. The two contact plates 10 with arc-shaped ends can better push the two wiper blades 8 to rotate, so that the two wiper blades 8 can effectively remove excess water from the dipped canvas body 6.

[0037] Specifically, such as Figure 2 and Figure 5 As shown, both ends of the two positioning plates 9 are provided with limiting springs 11, and the other ends of the two limiting springs 11 on both sides are respectively set on one side of the two positioning grooves on both sides. The limiting springs 11 at both ends of the two positioning plates 9 can ensure that the two abutting plates 10 can always abut against one side of the two wiper blades 8, and that the two wiper blades 8 can always abut against the outside of the dipped canvas body 6, thereby ensuring the effect of removing water from the dipped canvas body 6.

[0038] Specifically, such as Figure 3 As shown, a U-shaped ventilation plate 12 is provided on one side of the treatment box 1. Multiple nozzles 13 are provided on both sides of the inner wall of the ventilation plate 12. The multiple nozzles 13 are located on both sides of the dipped canvas body 6. The multiple nozzles 13 located on both sides of the dipped canvas body 6 in a meandering arrangement can ensure the drying effect of the dipped canvas body 6. A heater 14 is provided on one side of the treatment box 1. The heater 14 is existing technology and will not be described in detail here. The air outlet of the heater 14 is connected to the ventilation plate 12.

[0039] Specifically, such as Figure 2 As shown, a ventilation pipe 15 is provided on one side of the treatment box 1. The ventilation pipe 15 can introduce the warm air sprayed from multiple nozzles 13 to the other side of the treatment box 1. The bottom end of the ventilation pipe 15 extends through the bottom of the partition plate 3 to the other side of the treatment box 1 and is arranged in a meandering shape. Multiple air outlets 16 are provided through the upper end of the ventilation pipe 15. The meandering ventilation pipe 15 can evenly introduce warm air to the other side of the treatment box 1. When the bubbles rise in the water, they will drive the surrounding water flow and form a local stirring effect, which helps to remove the dirt and impurities loosened and attached to the surface of the dipped canvas body 6, thereby improving the cleaning effect. An exhaust pipe 17 is provided on one side of the upper end of the treatment box 1.

[0040] See Figure 1-5When using the PVC-impregnated canvas softening treatment device to soften the PVC-impregnated canvas body 6, the PVC-impregnated canvas body 6 is first wrapped around the outside of multiple first guide rollers 4 and multiple second guide rollers 5. Then, softening liquid is added to one side of the treatment box 1. When the PVC-impregnated canvas body 6 moves inside the treatment box 1, it will pass through the softening liquid. When the PVC-impregnated canvas body 6 leaves the softening liquid, two squeegees 8 will remove excess water from the PVC-impregnated canvas body 6. The squeegeed PVC-impregnated canvas body 6 will enter the other side of the treatment box 1. When drying the PVC-impregnated canvas body 6, the heater 14 needs to be turned on. The air outlet of the heater 14 will introduce warm air into the ventilation plate 12, which will be evenly sprayed onto the PVC-impregnated canvas body 6 through multiple nozzles 13, thereby quickly and thoroughly drying the PVC-impregnated canvas body 6 and ensuring the softening effect of the PVC-impregnated canvas softening treatment device on the PVC-impregnated canvas body 6.

[0041] Example 2:

[0042] Please see Figure 1-5 This utility model provides a device for softening impregnated canvas, comprising:

[0043] Processing box 1 and cover 2;

[0044] A partition plate 3 is disposed inside the processing box 1. Multiple first guide rollers 4 are rotatably connected inside the processing box 1 located on one side of the partition plate 3, and multiple second guide rollers 5 are rotatably connected inside the processing box 1 located on the other side of the partition plate 3.

[0045] The dipped canvas body 6 is set inside the processing box 1. The dipped canvas body 6 passes through the partition plate 3. Both ends of the dipped canvas body 6 are respectively wrapped around the outside of multiple first guide rollers 4 and multiple second guide rollers 5, and all extend to the outside.

[0046] The drain pipe 7 is located on one side of the bottom of the treatment box 1. The dipped canvas body 6 on one side of the treatment box 1 is arranged in a "U" shape, and the dipped canvas body 6 on the other side of the treatment box 1 is arranged in a meandering shape.

[0047] Specifically, such as Figure 2 As shown, two mounting shafts 18 are rotatably connected to one side of the processing box 1. Brush rollers 19 are provided on the outer side of the two mounting shafts 18, and the two brush rollers 19 respectively abut against the two sides of the dipped canvas body 6.

[0048] Through its design, the two rotatable brush rollers 19 can gently and evenly contact and rub the entire surface of the dipped canvas body 6, effectively promoting the penetration and uniform distribution of glue in the canvas fibers. This not only enhances the adhesion and flexibility of the dipped canvas body 6 surface, but also significantly improves the softening effect.

[0049] Specifically, such as Figure 1 and Figure 3As shown, one end of each of the two mounting shafts 18 extends through one side of the processing box 1 to the outside and is provided with mounting wheels 20. The two mounting wheels 20 are meshed and connected, and the two mounting wheels 20 can make the two mounting shafts 18 and the two brush rollers 19 rotate in opposite directions. A drive motor 21 is provided on one side of the processing box 1. The drive motor 21 is existing technology and will not be described in detail here. One end of the mounting shaft 18 at the bottom is set on the output end of the drive motor 21.

[0050] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for softening impregnated canvas, characterized in that, include: Processing box (1) and cover (2); A partition plate (3) is disposed inside the processing box (1). Multiple first guide rollers (4) are rotatably connected inside the processing box (1) located on one side of the partition plate (3), and multiple second guide rollers (5) are rotatably connected inside the processing box (1) located on the other side of the partition plate (3). The dipped canvas body (6) is set inside the processing box (1). The dipped canvas body (6) passes through the partition plate (3). The two ends of the dipped canvas body (6) are respectively wrapped around the outside of multiple first guide rollers (4) and multiple second guide rollers (5), and both extend to the outside. The drain pipe (7) is located on one side of the bottom of the treatment box (1). The dipped canvas body (6) on one side of the treatment box (1) is arranged in a "U" shape, and the dipped canvas body (6) on the other side of the treatment box (1) is arranged in a meandering shape.

2. The apparatus for softening impregnated canvas according to claim 1, characterized in that: Two squeegee blades (8) are rotatably connected to one side of the treatment box (1). The two squeegee blades (8) abut against both sides of the impregnated canvas body (6). Two positioning plates (9) are provided on one side of the treatment box (1). Two positioning grooves that are adapted to the positioning plates (9) are opened on both sides of the inner wall of the treatment box (1). The two ends of the two positioning plates (9) are located in the two positioning grooves on both sides and are slidably connected to the side wall of the positioning groove.

3. The apparatus for softening impregnated canvas according to claim 2, characterized in that: Each of the two positioning plates (9) has a contact plate (10) on one side opposite to the other. One end of each of the two contact plates (10) is arc-shaped and abuts against one side of the two wiper blades (8).

4. The apparatus for softening impregnated canvas according to claim 2, characterized in that: Both ends of the two positioning plates (9) are provided with limiting springs (11), and the other ends of the two limiting springs (11) on both sides are respectively set on one side of the two positioning grooves on both sides.

5. The apparatus for softening impregnated canvas according to claim 1, characterized in that: The processing box (1) has a U-shaped ventilation plate (12) on one side. Multiple nozzles (13) are provided on both sides of the inner wall of the ventilation plate (12). The multiple nozzles (13) are located on both sides of the impregnated canvas body (6). A heater (14) is provided on one side of the processing box (1). The air outlet of the heater (14) is connected to the ventilation plate (12).

6. The apparatus for softening impregnated canvas according to claim 1, characterized in that: The processing box (1) is provided with a ventilation pipe (15) on one side. The bottom end of the ventilation pipe (15) extends through the bottom of the partition plate (3) to the other side of the processing box (1) and is arranged in a meandering manner. The upper end of the ventilation pipe (15) is provided with multiple air outlets (16). The upper side of the processing box (1) is provided with an exhaust pipe (17).

7. The apparatus for softening impregnated canvas according to claim 1, characterized in that: The processing box (1) is rotatably connected to two mounting shafts (18) on one side. Each of the two mounting shafts (18) is provided with a brush roller (19) on its outer side. The two brush rollers (19) respectively abut against both sides of the dipped canvas body (6).

8. The apparatus for softening impregnated canvas according to claim 7, characterized in that: Both of the mounting shafts (18) extend through one side of the processing box (1) to the outside and are provided with mounting wheels (20). The two mounting wheels (20) are meshed together. A drive motor (21) is provided on one side of the processing box (1). One end of the mounting shaft (18) at the bottom is set on the output end of the drive motor (21).

Citation Information

Patent Citations

  • Impregnated canvas softening device

    CN219410231U