Shaping device for carpet processing

Abstract

The utility model particularly relates to the technical field of carpet processing, and discloses a shaping device for carpet processing, which comprises a working table, two portal frames are symmetrically and fixedly arranged on the surface of the working table, sliding grooves are formed in the side walls of the two portal frames, sliding blocks are sequentially connected in the sliding grooves in a sliding mode, and second air cylinders are fixedly arranged on the side walls of the portal frames. The output end of the second air cylinder sequentially penetrates through the portal frame and is fixedly arranged on the side wall of the sliding block, a first air cylinder is fixedly arranged at the top end of the sliding block, a movable support is fixedly arranged at the output end of the first air cylinder, and first sawteeth are fixedly arranged at the bottom end of the movable support. By arranging the portal frame, the sliding block, the first air cylinder, the movable support, the second air cylinder, the first sawteeth and the third sawteeth, the second air cylinder is started to drive the first sawteeth to horizontally move along with the sliding block, so that knotted miscellaneous wool fibers on the surface of a carpet are combed, and the fibers are erected to make contact with the second sawteeth and the third sawteeth to complete horizontal trimming. Therefore, the carpet shaping efficiency and quality are improved.

Description

Technical Field

[0001] This utility model belongs to the field of carpet processing technology, and in particular relates to a shaping device for carpet processing. Background Technology

[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and grass yarn, or chemically synthesized fibers, through hand or machine processes of weaving, tufting, or spinning. Carpets are one of the world's oldest and most traditional categories of arts and crafts. They cover the floors of homes, hotels, conference rooms, entertainment venues, stadiums, exhibition halls, vehicles, ships, and airplanes, providing benefits such as noise reduction, heat insulation, decorative effects, improved foot comfort, slip prevention, and air pollution mitigation. The carpet manufacturing process requires workers to shape the carpet surface to improve its quality.

[0003] In the current carpet processing process, the carpet pile on the surface is prone to getting tangled and knotted, requiring combing and reshaping. During the combing process, the fibers on the carpet surface are often of different lengths, which affects the quality of carpet reshaping. Utility Model Content

[0004] This utility model provides a shaping device for carpet processing, which aims to solve the problem that in the existing carpet processing process, the carpet pile on the surface is easily messed up and knotted, requiring combing and shaping. During the combing process, the fibers on the carpet surface are easily of different lengths, thus affecting the quality of carpet shaping.

[0005] This utility model is implemented as follows: a carpet processing shaping device includes a worktable, on the surface of which two gantry frames are symmetrically fixed. Each gantry frame has a sliding groove on its side wall, and a slider is sequentially connected inside the groove. A second cylinder is fixed to the side wall of each gantry frame, and the output end of the second cylinder passes through the gantry frame and is fixed to the side wall of the slider. A first cylinder is fixed to the top of the slider, and a movable bracket is fixed to the output end of the first cylinder. A first sawtooth is fixed to the bottom of the movable bracket, and a seat plate is fixed to the bottom of the movable bracket near the first sawtooth. A second sawtooth is fixed to the side wall of the seat plate near the first sawtooth, and a third sawtooth is movably connected to the side wall of the seat plate above the second sawtooth.

[0006] Preferably, the slider is made of stainless steel, and two symmetrical slots are formed on the surface of the slider. The two ends of the slider are adapted to the internal dimensions of the slots, which improves the stability of the slider's horizontal movement.

[0007] Preferably, two uprights are symmetrically fixed at the top of the movable support, and the uprights pass through the slots in sequence. The external dimensions of the uprights are adapted to the internal dimensions of the slots, which improves the stability of the vertical movement of the movable support.

[0008] Preferably, the bottom of the movable support is rotatably connected to four rollers, which are symmetrically distributed. All rollers are made of rubber and have flush bottoms, which improves the stability of carpet shaping.

[0009] Preferably, the seat plate has a slot for the saw teeth to engage, the external dimensions of the saw teeth are adapted to the internal dimensions of the slot, and a connecting seat is fixed on the side wall of the saw teeth. The connecting seat is U-shaped, which improves the stability of the horizontal movement of the saw teeth.

[0010] Preferably, the seat plate has a second slot in the middle, which is connected to the first slot for the connecting seat to engage, thereby improving the stability of the connecting seat's movement.

[0011] Preferably, a servo motor is fixed on the side wall of the seat plate away from the second sawtooth, a turntable is fixed on the output end of the servo motor, a horizontal shaft is fixed on the side wall of the turntable, and the other end of the horizontal shaft is inserted into the interior of the connecting seat, thereby improving the efficiency of the horizontal movement of the third sawtooth.

[0012] Compared with the prior art, the embodiments of this application have the following main advantages:

[0013] Firstly, the system includes a gantry frame, slider, cylinder one, movable support, cylinder two, saw teeth one, and saw teeth three. Activating cylinder two causes saw teeth one to move horizontally along with the slider, thus combing through the knotted fibers on the carpet surface. The fibers stand up and come into contact with saw teeth two and three to complete the horizontal trimming, thereby improving the efficiency and quality of carpet shaping. Secondly, the system includes slots and columns, which improves the stability of the movable support's vertical movement, making it easy to adapt to carpets of different thicknesses. Attached Figure Description

[0014] Figure 1 This is a frontal three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a side view of the structural diagram of this utility model.

[0016] Figure 3 This is a frontal three-dimensional structural diagram of the movable support of this utility model.

[0017] Figure 4 This is a side sectional view of the mounting base of this utility model.

[0018] The attached diagram is labeled as follows: 1. Workbench; 2. Gantry frame; 3. Slide rail; 4. Slider; 5. Cylinder 1; 6. Movable support; 7. Cylinder 2; 8. Sawtooth 1; 9. Seat plate; 10. Sawtooth 2; 11. Sawtooth 3; 12. Roller; 13. Servo motor; 14. Hole / slot; 15. Column; 16. Slot 1; 17. Connecting seat; 18. Slot 2; 19. Turntable; 20. Horizontal shaft. Detailed Implementation

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used herein in the specification of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and foregoing drawings of this application are intended to cover non-exclusive inclusion. The terms "first," "second," etc., in the specification, claims, or foregoing drawings of this application are used to distinguish different objects, not to describe a particular order.

[0020] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0021] Please see Figure 1-4The present invention provides an embodiment of a carpet processing shaping device, comprising a workbench 1, on which two gantry frames 2 are symmetrically fixed by welding. Each gantry frame 2 has a sliding groove 3 on its side wall, and a slider 4, made of stainless steel, is slidably connected inside the sliding groove 3. The two ends of the slider 4 are adapted to the internal dimensions of the sliding groove 3, improving the stability of the slider 4's horizontal movement. A second cylinder 7 is fixed to the side wall of each gantry frame 2, and the output end of the second cylinder 7 passes through the gantry frame 2 and is fixed to the side wall of the slider 4. Activating the second cylinder 7 drives the slider 4 to move horizontally, thereby improving the stability of the slider 4's horizontal movement. To improve the efficiency and stability of block 4's movement, a cylinder 5 is bolted to the top of block 4. A movable bracket 6 is fixed to the output end of cylinder 5. A serration 8 is fixed to the bottom of the movable bracket 6. A seat plate 9 is fixed to the bottom of the movable bracket 6 near the serration 8. A serration 10 is fixed to the side wall of the seat plate 9 near the serration 8. A serration 3 11 is movably connected to the side wall of the seat plate 9 above the serration 2 10. A slot 16 is provided inside the seat plate 9 for the serration 3 11 to engage. The external dimensions of the serration 3 11 are adapted to the internal dimensions of the slot 16. A connecting seat 17 is fixed to the side wall of the serration 3 11. The connecting seat 17 is U-shaped, which improves the stability of the horizontal movement of the sawtooth 11. A slot 18 is provided in the middle of the seat plate 9, which connects to slot 16 for the connecting seat 17 to engage, improving the stability of the connecting seat 17's movement. A servo motor 13 is fixed on the side wall of the seat plate 9 away from the sawtooth 10. A turntable 19 is fixed at the output end of the servo motor 13. A horizontal shaft 20 is fixed on the side wall of the turntable 19, and the other end of the horizontal shaft 20 is inserted into the interior of the connecting seat 17, improving the efficiency of the horizontal movement of the sawtooth 11. When the starting cylinder 2 7 drives the slider 4 to move horizontally, the movable bracket 6 and sawtooth 8... The seat plate 9 moves horizontally in the same direction. The L-shaped saw teeth 8 can lift the knotted limit on the carpet surface, thereby making the fibers stand up. The servo motor 13 is started to drive the turntable 19 to rotate. When the horizontal shaft 20 rotates synchronously with the turntable 19, the horizontal shaft 20 moves in a circular motion inside the connecting seat 17, thereby driving the connecting seat 17 and the saw teeth 11 to move horizontally back and forth in the slots 18 and 16 in sequence. When the saw teeth 11 and 10 are displaced alternately, they can generate shearing force, thereby cutting the combed fibers shorter, thus making the carpet surface flat, thereby improving the carpet shaping efficiency and shaping quality.

[0022] Two slots 14 are symmetrically opened on the surface of the slider 4. Two columns 15 are symmetrically fixed at the top of the movable bracket 6. The columns 15 pass through the slots 14 in sequence. The external dimensions of the columns 15 are adapted to the internal dimensions of the slots 14, which improves the stability of the vertical movement of the movable bracket 6.

[0023] The bottom of the movable support 6 is rotatably connected to four rollers 12. The four rollers 12 are symmetrically distributed. All rollers 12 are made of rubber and have flat bottoms. The rollers 12 support the carpet surface and generate pressure, thereby limiting the carpet displacement. The rollers 12 roll on the carpet surface, thereby improving the stability of the saw teeth 8 in combing and shaping the carpet surface.

[0024] Working Principle: When using this carpet processing shaping device, the operator first connects to an external power supply, lays the carpet to be shaped flat on the surface of the workbench 1, and starts the cylinder 2 7 to drive the slider 4 to move horizontally. At the same time, the movable bracket 6, saw teeth 1 8, and seat plate 9 move horizontally in the same direction. The saw teeth 1 8 are L-shaped and can lift the knotted limit on the carpet surface, thereby making the fibers stand up. The four rollers 12 support the carpet surface, thereby limiting the displacement of the carpet and improving the stability of carpet combing and shaping. Start the servo motor 13 to drive the turntable 19 to rotate. When the horizontal shaft 20 rotates synchronously with the turntable 19, it moves in a circular motion inside the connecting seat 17, thereby driving the connecting seat 17 and saw teeth 3 11 to move horizontally in sequence inside the slots 2 18 and 16. When saw teeth 3 11 and saw teeth 2 10 move alternately, they can generate shearing force, thereby cutting the combed fibers shorter, making the carpet surface flat, thereby improving the carpet shaping efficiency and shaping quality.

[0025] Secondly, when the cylinder 5 is started to drive the movable bracket 6 to move vertically, the column 15 is inserted into the groove 14 in sequence, thereby limiting the lateral displacement at both ends of the movable bracket 6 and improving the stability of the vertical movement of the movable bracket 6. The saw teeth 1 8, seat plate 9, saw teeth 2 10, saw teeth 3 11 and roller 12 move synchronously, which makes it easy to adapt and shape carpets of different thicknesses.

[0026] It should be noted that, for the sake of simplicity, the foregoing embodiments are all described as a series of actions. However, those skilled in the art should understand that the present invention is not limited to the described order of actions, as some steps may be performed in other orders or simultaneously according to the present invention. Furthermore, those skilled in the art should also understand that the embodiments described in the specification are preferred embodiments, and the actions and modules involved are not necessarily essential to the present invention.

[0027] It should be understood that the disclosed apparatus can be implemented in other ways, given the several embodiments provided in this application. For example, the apparatus embodiments described above are merely illustrative. For instance, the division of units described above may be implemented in other ways in practice. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or communication connections shown or discussed may be through some interfaces; indirect coupling or communication connections between devices or units may be telecommunications or other forms.

[0028] The units described above as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0029] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Although this utility model has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add, delete, or otherwise adjust the features of the various embodiments of this utility model according to the circumstances without conflict or creative effort, thereby obtaining different technical solutions that do not fundamentally depart from the concept of this utility model. These technical solutions are also within the scope of protection of this utility model.

Claims

1. A shaping device for carpet processing, characterized in that, The system includes a workbench (1): two gantry frames (2) are symmetrically fixed on the surface of the workbench (1). Each of the two gantry frames (2) has a sliding groove (3) on its side wall. A slider (4) is slidably connected inside the sliding groove (3). A cylinder (7) is fixed on the side wall of each gantry frame (2). The output end of each cylinder (7) passes through the gantry frame (2) and is fixed on the side wall of the slider (4). The top of the slider (4) is fixed... A cylinder (5) is provided, and a movable bracket (6) is fixedly provided at the output end of the cylinder (5). A sawtooth (8) is fixedly provided at the bottom end of the movable bracket (6). A seat plate (9) is fixedly provided at the bottom end of the movable bracket (6) near the sawtooth (8). A sawtooth (10) is fixedly provided on the side wall of the seat plate (9) near the sawtooth (8). A sawtooth (11) is movably connected on the side wall of the seat plate (9) above the sawtooth (10).

2. The carpet shaping device according to claim 1, characterized in that: The slider (4) is made of stainless steel. Two holes (14) are symmetrically opened on the surface of the slider (4). The two ends of the slider (4) are adapted to the internal dimensions of the groove (3).

3. The carpet shaping device according to claim 1, characterized in that: The top of the movable support (6) is symmetrically fixed with two columns (15), which pass through the slots (14) in sequence. The external dimensions of the columns (15) are all adapted to the internal dimensions of the slots (14).

4. The carpet shaping device according to claim 3, characterized in that: The bottom of the movable support (6) is rotatably connected to four rollers (12). The four rollers (12) are symmetrically distributed. All rollers (12) are made of rubber and have their bottom ends flush.

5. A carpet shaping device according to claim 1, characterized in that: The seat plate (9) has a slot (16) inside for the saw teeth (11) to engage. The external dimensions of the saw teeth (11) are adapted to the internal dimensions of the slot (16). A connecting seat (17) is fixed on the side wall of the saw teeth (11). The connecting seat (17) is U-shaped.

6. A carpet shaping device according to claim 5, characterized in that: The seat plate (9) has a second slot (18) in the middle, which is connected to the first slot (16) for the connecting seat (17) to engage.

7. A carpet shaping device according to claim 6, characterized in that: A servo motor (13) is fixed on the side wall away from the second sawtooth (10) of the seat plate (9). A turntable (19) is fixed on the output end of the servo motor (13). A horizontal shaft (20) is fixed on the side wall of the turntable (19). The other end of the horizontal shaft (20) is inserted into the interior of the connecting seat (17).

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