Oil smoke purification unit

By combining a mechanical cyclone separator, a liquid film generator, a differential oil fume separator, and a UV photolysis purification and deodorization device, the problem of poor purification effect in existing oil fume purification systems has been solved, achieving highly efficient oil fume separation and purification.

CN223622973UActive Publication Date: 2025-12-02ANQING SANWEI ELECTRICAL
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Patent Information

Application Number
CN202423196629.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-12-02
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing fume purification systems are ineffective at removing particulate matter and odors from fumes, leading to environmental pollution.

Method used

It adopts a combination of mechanical cyclone separator, liquid film generator, differential speed oil fume separator, liquid film generator, UV photolysis purifier, and UV photolysis purifier and deodorizer, and is controlled by a control system to achieve multi-stage separation and purification.

Benefits of technology

It achieves multi-stage separation and purification of oil fumes, with a removal efficiency of 98%, effectively removing grease particles and odors, and significantly improving the purification effect.

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Abstract

The utility model provides an oil fume purification unit. The oil fume purification unit comprises a main body, a control system, a mechanical cyclone separator, a liquid film generator, a differential oil fume separator and a UV (ultraviolet) photolysis purification deodorizer, a control system is arranged on the main body, a mechanical cyclone separator, a liquid film generator, a differential type oil smoke separator and a UV photolysis purification deodorant are sequentially arranged in the main body according to the flowing sequence of oil smoke, a smoke outlet passage is formed in the position, close to the mechanical cyclone separator, of the main body, a smoke inlet passage is formed in the position, close to the UV photolysis purification deodorant, of the main body, and a smoke outlet passage is formed in the main body. And the control system is electrically connected with the liquid film generator, the differential oil fume separator and the UV photolysis purification deodorizer. Through the arrangement of the structure, the oil fume purification treatment effect can be improved, and the oil fume removal efficiency reaches 98%.
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Description

Technical Field

[0001] This utility model relates to the field of oil fume purification technology, specifically an oil fume purification unit. Background Technology

[0002] Conventional kitchen fumes are generally emitted directly without treatment. Some kitchens perform simple purification treatments before releasing the fumes, inevitably causing pollution and impact on the external environment.

[0003] For example, the prior art document CN209840228U discloses a composite system for purifying and treating kitchen fumes in the catering industry, belonging to the field of kitchen fume purification and fresh air treatment. This system includes a fume purification system and a fresh air treatment system: the fume purification system includes a mechanical-electrostatic composite unit, a UV photo-deodorization unit, and an activated carbon adsorption deodorization unit, an air-to-air heat exchanger, an exhaust fan, and a fume outlet, all connected sequentially to the fume inlet; the fresh air treatment system includes an air filter, the air-to-air heat exchanger, a heat exchange coil, a blower, and a fresh air outlet, all connected sequentially to the fresh air inlet. The fume purification system in this composite system can only perform simple purification of the fumes, and the purification effect is generally limited. Utility Model Content

[0004] The technical problem to be solved by this utility model is how to improve the effect of oil fume purification.

[0005] This utility model solves the above-mentioned technical problems through the following technical means:

[0006] An oil fume purification unit includes a main body (11), a control system (12), a mechanical cyclone separator (14), a liquid film generator (15), a differential oil fume separator (16), and a UV photolysis purification and deodorizing device (17). The main body (11) is equipped with a control system (12). The main body (11) is equipped with a mechanical cyclone separator (14), a liquid film generator (15), a differential oil fume separator (16), and a UV photolysis purification and deodorizing device (17) arranged in sequence according to the oil fume flow order. An exhaust passage (113) is opened on the main body (11) near the mechanical cyclone separator (14), and an inlet passage (114) is opened on the main body (11) near the UV photolysis purification and deodorizing device (17). The control system (12) is electrically connected to the liquid film generator (15), the differential oil fume separator (16), and the UV photolysis purification and deodorizing device (17).

[0007] Beneficial effects: Through the coordinated operation of the control system, mechanical cyclone separator, liquid film generator, differential speed oil fume separator, and UV photolysis purification and deodorization device; the control system can comprehensively control the mechanical cyclone separator, liquid film generator, differential speed oil fume separator, and UV photolysis purification and deodorization device according to actual working conditions; the mechanical cyclone separator uses the generated centrifugal force to perform the first-stage separation and purification of oil fumes, which can intercept larger particulate impurities and oil fumes, achieving oil fume separation and filtering oil particles with a particle size of 3-10um; the liquid film generator further filters small and medium-sized particulate impurities and oil fumes. It separates and absorbs fumes, and can cool them down, filtering grease particles with a diameter of 0.01um to 10um; the differential speed fume separator achieves oil and gas separation and purification, filtering grease and water particles with a diameter of 1um or larger; the UV photolysis purification and deodorizing device can generate a large amount of ultraviolet light to irradiate odor gases, degrading and transforming them into low-molecular-weight compounds, such as CO2 and H2O, to effectively remove odors, filtering grease particles with a diameter of less than 3um; with comprehensive four-stage purification, the fume removal efficiency reaches 98%.

[0008] Furthermore, the main body (11) includes a first substrate (111) and a second substrate (112). The first substrate (111) is located above the second substrate (112) and the first substrate (111) and the second substrate (112) are connected. A smoke outlet passage (113) is opened on the side wall of the first substrate (111), and a smoke inlet passage (114) is opened on the bottom wall of the second substrate (112). A mechanical cyclone separator (14) and a liquid film generator (15) are arranged in sequence in the second substrate (112) according to the flow sequence of the oil fumes. A differential oil fume separator (16) and a UV photolysis purification deodorizer (17) are arranged in sequence in the first substrate (111) according to the flow sequence of the oil fumes.

[0009] Furthermore, an operating component (13) is fixed on the second substrate (112), and the operating component (13) is electrically connected to the control system (12).

[0010] Beneficial effects: By setting up the operating components, it is possible to achieve manual interaction in conjunction with the control system.

[0011] Furthermore, a control system (12) is fixed on the first substrate (111).

[0012] Furthermore, a waterproof guide plate (115) is fixed inside the main body (11) between the smoke inlet passage (114) and the mechanical cyclone separator (14), and the output end of the waterproof guide plate (115) is connected to the circulating water tank (152) of the liquid film generator (15).

[0013] Beneficial effect: The waterproof baffle plate can block and recover the water mist from the liquid film generator.

[0014] Furthermore, the mechanical cyclone separator (14) is provided with multiple cyclone centrifugal air channels (141) running through it, and the output end of the mechanical cyclone separator (14) is connected to the circulating water tank (152) of the liquid film generator (15).

[0015] Beneficial effects: The centrifugal force generated by the swirling centrifugal air duct can perform the first-stage separation and purification of oil fumes, intercepting larger particulate impurities and oil fumes, thus achieving oil fume separation.

[0016] Furthermore, the mechanical cyclone separator (14) is configured as a rectangular plate.

[0017] Furthermore, the liquid film generator (15) includes a water pump (151), a circulating water tank (152), and nozzles (153). The input end of the water pump (151) is fixed with the circulating water tank (152), and the output end of the water pump (151) is fixed with multiple nozzles (153). The multiple nozzles (153) form a uniformly distributed liquid film layer above the mechanical cyclone separator (14).

[0018] Beneficial effects: Through the cooperation of water pump, circulating water tank and nozzle, a uniform liquid film layer can be formed above the mechanical hydrocyclone separator for secondary separation and purification. The liquid film contains an oil fume purifier, which separates and absorbs small and medium particulate impurities and oil fumes, and can also cool the oil fumes.

[0019] Furthermore, the differential oil fume separator (16) adopts a double-layer oil fume separation disc with upper and lower layers and a differential structure.

[0020] Beneficial effects: The differential speed setting of the double-layer oil fume separation disc forms an airflow wall to intercept oil fumes, and the centrifugal force generated by high-speed rotation throws the oil out, which is then recovered by a mechanical cyclone separator.

[0021] Furthermore, the UV photolysis purification and deodorizing device (17) is equipped with multiple UV lamps (171) that can generate a large number of ultraviolet light beams.

[0022] Beneficial effects: By using UV lamps, a large number of ultraviolet light beams can be generated to irradiate odor gases, degrading and transforming them into low-molecular-weight compounds, thus effectively removing odors. Attached Figure Description

[0023] Figure 1 This is a perspective view of the fume purification unit according to Embodiment 1 of this utility model;

[0024] Figure 2This is a front view of the fume purification unit according to Embodiment 1 of this utility model;

[0025] Figure 3 for Figure 2 BB section sectional view;

[0026] Figure 4 for Figure 2 CC section sectional view;

[0027] Figure 5 This is a perspective view of the mechanical cyclone separator in the fume purification unit of Embodiment 1 of this utility model;

[0028] Figure 6 This is a schematic diagram of the liquid film generator in the fume purification unit of Embodiment 1 of this utility model. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below in conjunction with the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0030] Example 1

[0031] like Figure 1 , Figure 2 , Figure 3 As shown, this embodiment provides an oil fume purification unit, including a main body 11, a control system 12, an operating component 13, a mechanical cyclone separator 14, a liquid film generator 15, a differential oil fume separator 16, and a UV photolysis purification and deodorizing device 17.

[0032] like Figure 1 , Figure 2 , Figure 3 As shown, the main body 11 includes a first substrate 111 and a second substrate 112. Both the first substrate 111 and the second substrate 112 are hollow. The first substrate 111 is located above the second substrate 112 and is connected to the second substrate 112. A control system 12 is fixed on the first substrate 111, and an operating component 13 is fixed on the second substrate 112. A smoke outlet passage 113 is opened on the side wall of the first substrate 111, and a smoke inlet passage 114 is opened on the bottom wall of the second substrate 112. The control system 12 is electrically connected to the operating component 13, and the control system 12 is electrically connected to the liquid film generator 15, the differential oil fume separator 16, and the UV photolysis purification and deodorizing device 17.

[0033] like Figure 1, Figure 3 As shown, a waterproof guide plate 115 is fixed inside the second substrate 112 between the smoke inlet passage 114 and the mechanical cyclone separator 14. The output end of the waterproof guide plate 115 is connected to the circulating water tank 152 of the liquid film generator 15.

[0034] like Figure 1 , Figure 3 , Figure 5 As shown, the mechanical cyclone separator 14 is fixed inside the second base 112. The mechanical cyclone separator 14 is a rectangular plate with multiple cyclone centrifugal air slots 141 running through it. The output end of the mechanical cyclone separator 14 is connected to the circulating water tank 152 of the liquid film generator 15. It uses the centrifugal force generated to perform the first stage of separation and purification of oil fumes. It can intercept larger particulate impurities and oil fumes, achieve oil fume separation, filter oil particles with a particle size of 3-10 μm, and achieve a removal rate of 90% for larger particulate oil fumes.

[0035] like Figure 1 , Figure 3 , Figure 6 As shown, the liquid film generator 15 includes a water pump 151, a circulating water tank 152, and nozzles 153. The liquid film generator 15 is fixed inside the second substrate 112. The circulating water tank 152 is fixed at the input end of the water pump 151, and multiple nozzles 153 are fixed at the output end of the water pump 151. The multiple nozzles 153 form a uniformly distributed liquid film layer above the mechanical cyclone separator 14 for second-stage separation and purification. An oil fume purifying agent is added to the liquid film to separate and absorb small and medium-sized particulate impurities and oil fumes, and to cool the oil fumes. The filtered oil particles have a particle size of 0.01um to 10um, with a small and medium-sized oil particle removal rate of 90% and an odor removal rate of 70%.

[0036] like Figure 3 , Figure 4 As shown, the differential oil fume separator 16 has multiple components fixed along the X-axis within the first base 111. The first base 111 and the second base 112 are connected between the mechanical cyclone separator 14 and the differential oil fume separator 16. The differential oil fume separator 16 adopts a double-layer oil fume separation disc with two layers and a differential structure. The oil fume separation disc is driven by a motor to rotate at a speed of 1420 revolutions per minute. The differential oil fume separator 16 is a prior art technology, forming an airflow wall to intercept oil fumes. Then, through the centrifugal force generated by the high-speed rotation, the oil is thrown out and recovered by the mechanical cyclone separator 14. The high-speed rotating fan blades form a physical shield, effectively intercepting oil vapor particles, water vapor particles, fibrous materials, and colloidal substances. The gas can pass freely for third-stage separation and purification, achieving oil and gas separation and purification. The filtered oil and water particles have a particle size of 1μm or larger, and the oil and water particle removal rate reaches 93.7%.

[0037] like Figure 4 As shown, the UV photolysis purification and deodorizing device 17 is fixed inside the first substrate 111. The UV photolysis purification and deodorizing device 17 is a prior art technology. The photolysis technology of the UV photolysis purification and deodorizing device 17 is used as the fourth stage of purification and deodorization. The flue gas that has been separated by the first three stages of purification enters the UV photolysis purification and deodorizing device 17 for the fourth stage of purification. After the UV lamp tube 171 is turned on, it can generate a large number of ultraviolet light beams to irradiate the odor gas, degrade and transform the odor gas into low molecular weight compounds, such as CO2, H2O and other harmless gases, to achieve an effective removal of odors. The filtered oil particles are less than 3μm in size, and the deodorization efficiency is more than 90%. With the combination of four stages of purification, the oil fume removal efficiency reaches 98%.

[0038] In use, the external click operation component 13 transmits the data to the control system 12. Under the control of the control system 12, the kitchen fumes are drawn into chamber ① by the negative pressure generated by the external exhaust fan. Then, after being purified by the mechanical cyclone separator 14, the fumes enter chamber ②. After being purified by the water film generated by the liquid film generator 15 in chamber ②, the fumes enter chamber ③. After being purified by the differential speed fume separator 16, the fumes enter chamber ④. Finally, after being purified by the UV photolysis deodorizer 17, the fumes are discharged.

[0039] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An oil fume purification unit, characterized in that, Includes main body (11), control system (12), mechanical cyclone separator (14), liquid film generator (15), differential oil fume separator (16), and UV photolysis purification deodorizer (17). The main body (11) is equipped with a control system (12). The main body (11) is equipped with a mechanical cyclone separator (14), a liquid film generator (15), a differential oil fume separator (16), and a UV photolysis purification and deodorizing device (17) in sequence according to the oil fume flow order. A smoke outlet passage (113) is opened on the main body (11) near the mechanical cyclone separator (14), and a smoke inlet passage (114) is opened on the main body (11) near the UV photolysis purification and deodorizing device (17). The control system (12) is electrically connected to the liquid film generator (15), the differential oil fume separator (16), and the UV photolysis purification and deodorizing device (17).

2. The fume purification unit according to claim 1, characterized in that: The main body (11) includes a first substrate (111) and a second substrate (112). The first substrate (111) is located above the second substrate (112) and the first substrate (111) and the second substrate (112) are connected. A smoke outlet passage (113) is opened on the side wall of the first substrate (111), and a smoke inlet passage (114) is opened on the bottom wall of the second substrate (112). A mechanical cyclone separator (14) and a liquid film generator (15) are arranged in the second substrate (112) in sequence according to the flow order of the oil fumes. A differential oil fume separator (16) and a UV photolysis purification deodorizer (17) are arranged in the first substrate (111) in sequence according to the flow order of the oil fumes.

3. The fume purification unit according to claim 2, characterized in that: An operating component (13) is fixed on the second base (112), and the operating component (13) is electrically connected to the control system (12).

4. The fume purification unit according to claim 2, characterized in that: A control system (12) is fixed on the first substrate (111).

5. The fume purification unit according to claim 1, characterized in that: Inside the main body (11), a waterproof guide plate (115) is fixed between the smoke inlet passage (114) and the mechanical cyclone separator (14). The output end of the waterproof guide plate (115) is connected to the circulating water tank (152) of the liquid film generator (15).

6. The fume purification unit according to claim 1, characterized in that: The mechanical cyclone separator (14) has multiple cyclone centrifugal air channels (141) extending through it, and the output end of the mechanical cyclone separator (14) is connected to the circulating water tank (152) of the liquid film generator (15).

7. The fume purification unit according to claim 6, characterized in that: The mechanical cyclone separator (14) is configured as a rectangular plate.

8. The fume purification unit according to claim 1, characterized in that: The liquid film generator (15) includes a water pump (151), a circulating water tank (152), and nozzles (153). The input end of the water pump (151) is fixed with the circulating water tank (152), and the output end of the water pump (151) is fixed with multiple nozzles (153). The multiple nozzles (153) form a uniformly distributed liquid film layer above the mechanical cyclone separator (14).

9. The fume purification unit according to claim 1, characterized in that: The differential oil fume separator (16) adopts a double-layer oil fume separation disc with upper and lower layers and a differential structure.

10. The fume purification unit according to claim 1, characterized in that: The UV photolysis purification and deodorizing device (17) is equipped with multiple UV lamps (171) that can generate a large number of ultraviolet light beams.

Citation Information

Patent Citations

  • Catering industry lampblack purification and fresh air treatment composite system

    CN209840228U