Ash removal device of quench tower
By designing a cleaning mechanism consisting of a brush plate, a toothed ring, gears, and a servo motor, the problem of ash accumulation on the inner wall of the quench tower was solved, achieving automatic ash removal and improving cooling efficiency and system stability.
Patent Information
- Application Number
- CN202423138664.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Dust buildup on the inner wall of the quench tower can affect normal operation, reduce cooling efficiency, and may even cause blockages, affecting system stability.
A cleaning mechanism including a brush plate, a toothed ring, a gear, and a servo motor is designed. The servo motor drives the gear to rotate, and the toothed ring slides along the sliding groove to drive the brush plate to move circumferentially, thereby achieving automatic dust removal. The dust is collected in the collection groove. The design of the clamping component and auxiliary components is also included.
Automatic ash removal of the inner wall of the quench tower is achieved, avoiding the impact of ash accumulation on cooling efficiency and system stability, and improving the operational reliability of the system.
Smart Images

Figure CN223623478U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of quench tower technology, and in particular relates to a ash removal device for quench towers. Background Technology
[0002] A quench tower is a device used for rapidly cooling high-temperature gases and is widely used in various industrial fields such as chemical, electronics, and metallurgy. Its main functions include rapidly cooling high-temperature gases, inhibiting the formation of harmful substances, and purifying and removing dust from the gases.
[0003] After use, the quench tower cleaning devices commonly found on the market will generate a large amount of dust on the inner wall of the quench tower. If it is not cleaned in time, the dust accumulation will affect the normal operation of the quench tower, reduce its cooling efficiency, and may even cause blockage, affecting the stability of the entire system. Utility Model Content
[0004] To address the problems existing in the prior art, this utility model provides a ash removal device for a quench tower, which has the advantage of automatically cleaning the inner wall of the quench tower. This solves the problem that if the inner wall of the quench tower is not cleaned in time, the accumulated ash will affect the normal operation of the quench tower, reduce its cooling efficiency, and may even cause blockage, affecting the stability of the entire system.
[0005] This utility model is implemented as follows: a ash removal device for a quench tower, comprising:
[0006] tower body;
[0007] Cleaning mechanism: The cleaning mechanism is disposed inside the tower body, and the cleaning mechanism includes:
[0008] Brush plates: Two brush plates are provided, and both brush plates are disposed inside the tower body;
[0009] Toothed ring: The toothed ring is disposed on the upper surface of the brush plate;
[0010] Gear: The outer surface of the gear and the inner side of the gear ring are in a meshing relationship;
[0011] Servo motor: The output end of the servo motor is fixedly connected to the upper surface of the gear.
[0012] As a preferred embodiment of this invention, the inner wall of the tower body is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected to the outer surface of the toothed ring.
[0013] In a preferred embodiment of this utility model, the toothed ring is provided with a locking component, and two locking components are provided, the two locking components comprising:
[0014] Clamping groove: The clamping groove is formed on the upper surface of the brush plate;
[0015] Clamping blocks: Two clamping blocks are provided, and the outer surfaces of the two clamping blocks are in contact with the inner wall of the clamping groove.
[0016] In a preferred embodiment of this invention, the toothed ring is provided with auxiliary components, and two auxiliary components are provided, the two auxiliary components comprising:
[0017] Slide rail: The slide rail is formed on the surface of the toothed ring, and the inner wall of the slide rail is slidably connected to the outer surface of the clamping block;
[0018] Telescopic spring: Both ends of the telescopic spring are fixedly connected to the opposite side of the clamping block.
[0019] As a preferred embodiment of this invention, a fixing sleeve is fixedly connected to the outer surface of the servo motor, and the left end face of the fixing sleeve is fixedly connected to the inner wall of the tower body.
[0020] As a preferred embodiment of this invention, a storage groove is provided on the lower surface of the brush plate, and the inner wall of the storage groove is fixedly connected to the lower surface of the brush plate.
[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0022] 1. This utility model, by setting up a cleaning mechanism, a sliding groove, a fixing sleeve, and a collection groove, can drive a gear to rotate through the output end of a servo motor. The rotating gear meshes with the gear ring, causing the gear ring to slide circumferentially along the inner wall of the sliding groove. The gear ring can indirectly drive the brush plate to move circumferentially, so that the brush plate cleans the inner wall of the tower. The dust falls into the collection groove, achieving the effect of automatic dust cleaning of the inner wall of the quench tower.
[0023] 2. By setting up a clamping component and an auxiliary component, the clamping block can be pressed to the opposite side, causing it to slide along the slide rail to the opposite side until the distance between the clamping blocks is less than the length of the clamping groove. Then the clamping block can be pulled out from the clamping groove, allowing the brush plate to separate from the toothed ring. This achieves the effect of quickly disassembling and installing the brush plate and cleaning the brush plate separately. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural schematic diagram provided in an embodiment of the present utility model;
[0025] Figure 2 This is a three-dimensional structural diagram of the cleaning mechanism provided in this embodiment of the utility model;
[0026] Figure 3 This is an exploded view of the sliding groove, fixing sleeve, and storage groove provided in this embodiment of the utility model;
[0027] Figure 4This is an exploded view of the clamping assembly and auxiliary assembly provided in an embodiment of the present invention.
[0028] In the diagram: 1. Tower body; 2. Cleaning mechanism; 201. Brush plate; 202. Gear ring; 203. Gear; 204. Servo motor; 3. Sliding groove; 4. Clamping assembly; 401. Clamping groove; 402. Clamping block; 5. Auxiliary assembly; 501. Slide rail; 502. Telescopic spring; 6. Fixing sleeve; 7. Storage slot. Detailed Implementation
[0029] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.
[0030] The structure of this utility model will now be described in detail with reference to the accompanying drawings.
[0031] like Figures 1 to 4 As shown in the figure, an embodiment of the present invention provides a ash removal device for a quench tower, comprising:
[0032] Tower body 1;
[0033] Cleaning mechanism 2: Cleaning mechanism 2 is located inside tower body 1, and includes:
[0034] Brush plate 201: There are two brush plates 201, and both brush plates 201 are located inside the tower body 1;
[0035] Toothed ring 202: Toothed ring 202 is disposed on the upper surface of brush plate 201;
[0036] Gear 203: The outer surface of gear 203 is meshed with the inner side of gear ring 202;
[0037] Servo motor 204: The output end of servo motor 204 is fixedly connected to the upper surface of gear 203.
[0038] refer to Figure 3 As shown, a sliding groove 3 is provided on the inner wall of the tower body 1, and the inner wall of the sliding groove 3 is slidably connected to the outer surface of the toothed ring 202.
[0039] Using the above scheme: the output end of the servo motor 204 can drive the gear 203 to rotate. The rotation of the gear 203 meshes with the gear ring 202, so that the gear ring 202 slides circumferentially along the inner wall of the sliding groove 3. The gear ring 202 can indirectly drive the brush plate 201 to move circumferentially, so that the brush plate 201 cleans the inner wall of the tower body 1.
[0040] refer to Figure 4 As shown, the toothed ring 202 is internally provided with a clamping component 4. There are two clamping components 4, and the two clamping components 4 include:
[0041] Clamping groove 401: Clamping groove 401 is formed on the upper surface of brush plate 201;
[0042] Clamping block 402: There are two clamping blocks 402, and the outer surfaces of the two clamping blocks 402 are in contact with the inner wall of the clamping groove 401.
[0043] Using the above scheme: In order to connect the brush plate 201 and the toothed ring 202, the clamping block 402 is moved to the opposite side until the distance between the clamping blocks 402 is less than the length of the clamping groove 401. Then the clamping block 402 is inserted into the clamping groove 401. Then the clamping block 402 is moved back until the outer surface of the clamping block 402 is in close contact with the inner wall of the clamping groove 401.
[0044] refer to Figure 4 As shown, the toothed ring 202 has two auxiliary components 5 inside. The two auxiliary components 5 include:
[0045] Slide rail 501: Slide rail 501 is formed on the surface of toothed ring 202, and the inner wall of slide rail 501 is slidably connected to the outer surface of clamping block 402;
[0046] Telescopic spring 502: Both ends of the telescopic spring 502 are fixedly connected to the opposite side of the clamping block 402.
[0047] Using the above scheme: when the clamping block 402 moves to the opposite side, the clamping block 402 can squeeze the telescopic spring 502, causing the telescopic spring 502 to generate elastic force. When the clamping block 402 enters the clamping groove 401, the telescopic spring 502 can release the elastic force, pushing the clamping block 402 to move back. The slide rail 501 mainly serves to provide movement space for the clamping block 402.
[0048] refer to Figure 3 As shown, a fixing sleeve 6 is fixedly connected to the outer surface of the servo motor 204, and the left end face of the fixing sleeve 6 is fixedly connected to the inner wall of the tower body 1.
[0049] Using the above scheme: the fixing sleeve 6 mainly serves to fix and support the motor.
[0050] refer to Figure 3 As shown, a storage groove 7 is provided on the lower surface of the brush plate 201, and the inner wall of the storage groove 7 is fixedly connected to the lower surface of the brush plate 201.
[0051] Using the above solution: The main function of the storage slot 7 is to collect the dust swept down by the brush plate 201.
[0052] The working principle of this utility model:
[0053] In use, the output of the servo motor 204 can drive the gear 203 to rotate. The rotation of the gear 203 meshes with the gear ring 202, causing the gear ring 202 to slide circumferentially along the inner wall of the sliding groove 3. The gear ring 202 can indirectly drive the brush plate 201 to move circumferentially, so that the brush plate 201 cleans the inner wall of the tower body 1, and the dust falls into the collection groove 7.
[0054] After cleaning, the clamping block 402 can be pressed to the opposite side to slide along the slide rail 501 to the opposite side until the distance between the clamping blocks 402 is less than the length of the clamping groove 401. Then the clamping block 402 can be pulled out from the clamping groove 401, so that the brush plate 201 can be separated from the toothed ring 202 and the brush plate 201 can be cleaned separately.
[0055] It should be noted that the servo motor 204 is a device or equipment existing in the prior art, or a device or equipment that can be implemented by the prior art, and the specific composition and principle of the power supply of the servo motor 204 are clear to those skilled in the art, so they will not be described in detail here.
[0056] In summary, this ash removal device for a quench tower, through the tower body 1, cleaning mechanism 2, sliding groove 3, clamping component 4, auxiliary component 5, fixing sleeve 6, and collection groove 7, solves the problem that if the inner wall of the quench tower is not cleaned in time, the accumulated ash will affect the normal operation of the quench tower, reduce its cooling efficiency, and may even cause blockage, affecting the stability of the entire system.
[0057] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0058] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ash removal device for a quench tower, characterized in that, include: Tower body(1); Cleaning mechanism (2): The cleaning mechanism (2) is disposed inside the tower body (1), and the cleaning mechanism (2) includes: Brush plate (201): Two brush plates (201) are provided, and both brush plates (201) are provided inside the tower body (1); Toothed ring (202): The toothed ring (202) is disposed on the upper surface of the brush plate (201); Gear (203): The outer surface of the gear (203) is meshed with the inner side of the gear ring (202); Servo motor (204): The output end of the servo motor (204) is fixedly connected to the upper surface of the gear (203).
2. The ash removal device for a quench tower as described in claim 1, characterized in that: The inner wall of the tower body (1) is provided with a sliding groove (3), and the inner wall of the sliding groove (3) is slidably connected to the outer surface of the toothed ring (202).
3. The ash removal device for a quench tower as described in claim 1, characterized in that: The toothed ring (202) is provided with a clamping assembly (4) inside. There are two clamping assemblies (4), and the two clamping assemblies (4) include: Clamping groove (401): The clamping groove (401) is formed on the upper surface of the brush plate (201); Clamping block (402): Two clamping blocks (402) are provided, and the outer surfaces of the two clamping blocks (402) are in contact with the inner wall of the clamping groove (401).
4. The ash removal device for a quench tower as described in claim 3, characterized in that: The toothed ring (202) is provided with an auxiliary component (5), and there are two auxiliary components (5). The two auxiliary components (5) include: Slide rail (501): The slide rail (501) is formed on the surface of the toothed ring (202), and the inner wall of the slide rail (501) is slidably connected to the outer surface of the clamping block (402); Telescopic spring (502): Both ends of the telescopic spring (502) are fixedly connected to the opposite side of the clamping block (402).
5. The ash removal device for a quench tower as described in claim 1, characterized in that: The outer surface of the servo motor (204) is fixedly connected to a fixing sleeve (6), and the left end face of the fixing sleeve (6) is fixedly connected to the inner wall of the tower body (1).
6. The ash removal device for a quench tower as described in claim 1, characterized in that: The brush plate (201) has a storage groove (7) on its lower surface, and the inner wall of the storage groove (7) is fixedly connected to the lower surface of the brush plate (201).