Clamping and sampling equipment for refractory brick processing
By designing an automatic clamping and height-adjustable clamping and sampling device, the problem of low efficiency in manual sampling was solved, achieving efficient sampling of refractory bricks and meeting the needs of large-scale production.
Patent Information
- Application Number
- CN202423123393.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-18
AI Technical Summary
In the current refractory brick production process, manual sampling is inefficient and cannot meet the high-efficiency sampling requirements of large-scale production.
A clamping and sampling device comprising a drive motor, gears, clamping plates, and a dual-axis motor was designed to achieve automatic clamping and height adjustment, reduce manual intervention, and improve the convenience and flexibility of the device.
It enables automatic clamping and height adjustment of refractory bricks, improves sampling efficiency, reduces labor costs, and meets the high-efficiency sampling needs of large-scale production.
Smart Images

Figure CN223623888U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of refractory brick processing equipment, specifically a clamping and sampling device for refractory brick processing. Background Technology
[0002] Refractory bricks are a type of building material with high-temperature resistance, and they have advantages such as good fire resistance, high mechanical strength, and good chemical stability.
[0003] In the production and processing of refractory bricks, in order to ensure product quality, it is necessary to sample and test the refractory bricks at intervals or after a certain number of processing times. Currently, the traditional sampling method mostly uses manual hand tools. However, this method has many drawbacks, such as low efficiency of manual operation, requiring staff to constantly calculate time and quantity in order to prepare for sampling on time. It cannot meet the high-efficiency sampling requirements in large-scale production, so it needs to be improved. Utility Model Content
[0004] The purpose of this invention is to address the above problems by providing a clamping and sampling device for refractory brick processing, which has the advantage of automatic clamping.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a clamping and sampling device for refractory brick processing, comprising a base, a rectangular box movably connected to the top of the base, a disc movably connected to the top of the rectangular box, a connecting rod fixedly connected to the top of the disc, a pneumatic cylinder fixedly connected to the left side of the top of the connecting rod, the bottom of the pneumatic cylinder penetrating the connecting rod and extending into the interior of the connecting rod and fixedly connected to a connecting frame, a drive motor fixedly connected to the top of the inner cavity of the connecting frame, a drive shaft fixedly sleeved at the other end of the output shaft of the drive motor, a gear fixedly sleeved on the outer surface of the drive shaft, the bottom of the gear movably connected to the bottom of the inner cavity of the connecting frame, a first toothed plate and a second toothed plate meshing with the outer surface of the gear, the bottoms of both the first toothed plate and the second toothed plate movably connected to the bottom of the inner cavity of the connecting frame, and a first clamping plate and a second clamping plate fixedly connected to the bottoms of the first toothed plate and the second toothed plate, respectively.
[0006] As a preferred technical solution of this utility model, the bottom of the connecting frame is provided with a sliding groove, and there are two sliding grooves. The inner surfaces of the two sliding grooves are respectively movably connected to the outer surfaces of the first clamping plate and the second clamping plate.
[0007] As a preferred technical solution of this utility model, a rotary motor is fixedly connected to the bottom of the inner cavity of the rectangular box, and a rotary shaft is fixedly sleeved at the other end of the output shaft of the rotary motor. The top of the rotary shaft passes through the rectangular box and extends to the top of the rectangular box and is fixedly sleeved with the inner surface of the disc.
[0008] As a preferred embodiment of this utility model, a dual-axis motor is fixedly connected to the bottom of the inner cavity of the base, and a rotating shaft is fixedly sleeved at the other end of the output shaft of the dual-axis motor, and a rotating rod is fixedly sleeved on the outer surface of the rotating shaft.
[0009] As a preferred embodiment of this utility model, a round shaft is fixedly sleeved inside the other end of the rotating rod, a connecting plate is movably connected to the outer surface of the round shaft, the outer surface of the connecting plate is movably connected to the inner surface of the base, and the top of the connecting plate is fixedly connected to the bottom of the rectangular box.
[0010] As a preferred embodiment of this utility model, the number of connecting plates is two, the two connecting plates are of the same size, and the two connecting plates are symmetrical about the center of the base.
[0011] As a preferred embodiment of this utility model, a limiting plate is movably sleeved inside the base, and the top of the limiting plate is fixedly connected to the bottom of the rectangular box.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model, by setting up a transmission motor, transmission shaft, gear, first toothed plate and second toothed plate, will cause the transmission shaft to drive the gear to rotate when the transmission motor is running. This will cause the gear to mesh with the first toothed plate and the second toothed plate respectively and drive the first clamping plate and the second clamping plate to move towards each other, thereby achieving the purpose of automatic clamping of refractory bricks, solving the problem of low efficiency of manual clamping, improving the convenience of the device, and reducing labor costs.
[0014] 2. This utility model, by setting up a dual-axis motor, rotating shafts, rotating rods, round shafts and connecting plates, will cause the two rotating shafts to rotate when the dual-axis motor is running, which in turn will cause the two round shafts to rotate and drive the two connecting plates to move upward, thereby driving the rectangular box as a whole to move upward, realizing the purpose of adjusting the height of the rectangular box, solving the problem of the limited applicability of the sampling equipment, and improving the flexibility of the device.
[0015] 3. This utility model reduces the degree of human involvement through mechanical design. Sampling can be completed at regular intervals through mechanical operation, without the need for operators to run back and forth and constantly think about sampling. This allows them to focus their energy on other specialized tasks. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0018] Figure 3 This is a cross-sectional view of the dual-axis motor of this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of this utility model from below;
[0020] Figure 5 This is a cross-sectional structural diagram of the gear of this utility model.
[0021] In the diagram: 1. Base; 2. Rectangular box; 3. Disc; 4. Connecting rod; 5. Pneumatic cylinder; 6. Connecting frame; 7. Drive motor; 8. Drive shaft; 9. Gear; 10. First toothed plate; 11. Second toothed plate; 12. First clamping plate; 13. Second clamping plate; 14. Slide groove; 15. Rotary motor; 16. Rotating shaft; 17. Dual-axis motor; 18. Rotating shaft; 19. Rotating rod; 20. Round shaft; 21. Connecting plate; 22. Limiting plate. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 5 As shown, this utility model provides a clamping and sampling device for refractory brick processing, including a base 1, a rectangular box 2 movably connected to the top of the base 1, a disc 3 movably connected to the top of the rectangular box 2, a connecting rod 4 fixedly connected to the top of the disc 3, a pneumatic cylinder 5 fixedly connected to the left side of the top of the connecting rod 4, the bottom of the pneumatic cylinder 5 penetrating the connecting rod 4 and extending into the interior of the connecting rod 4 and fixedly connected to a connecting frame 6, a drive motor 7 fixedly connected to the top of the inner cavity of the connecting frame 6, a drive shaft 8 fixedly sleeved at the other end of the output shaft of the drive motor 7, a gear 9 fixedly sleeved on the outer surface of the drive shaft 8, the bottom of the gear 9 movably connected to the bottom of the inner cavity of the connecting frame 6, a first toothed plate 10 and a second toothed plate 11 meshing with the outer surface of the gear 9, the bottoms of the first toothed plate 10 and the second toothed plate 11 movably connected to the bottom of the inner cavity of the connecting frame 6, and a first clamping plate 12 and a second clamping plate 13 fixedly connected to the bottoms of the first toothed plate 10 and the second toothed plate 11, respectively.
[0024] When the drive motor 7 is running, the drive shaft 8 will drive the gear 9 to rotate, which in turn causes the gear 9 to mesh with the first toothed plate 10 and the second toothed plate 11 respectively, and drive the first clamping plate 12 and the second clamping plate 13 to move towards each other, thereby achieving the purpose of automatically clamping the refractory brick.
[0025] The bottom of the connecting frame 6 is provided with two sliding grooves 14. The inner surfaces of the two sliding grooves 14 are movably connected to the outer surfaces of the first clamping plate 12 and the second clamping plate 13, respectively.
[0026] The design of the two slides 14 serves to limit the movement of the first clamping plate 12 and the second clamping plate 13.
[0027] The bottom of the inner cavity of the rectangular box 2 is fixedly connected to a rotary motor 15, and the other end of the output shaft of the rotary motor 15 is fixedly sleeved with a rotary shaft 16. The top of the rotary shaft 16 passes through the rectangular box 2 and extends to the top of the rectangular box 2 and is fixedly sleeved with the inner surface of the disc 3.
[0028] When the rotary motor 15 is running, the rotary shaft 16 will drive the disk 3 to rotate, which in turn will drive the connecting rod 4 to rotate as a whole, making it easier to place the sampled refractory bricks onto the testing platform.
[0029] The bottom of the inner cavity of the base 1 is fixedly connected to a dual-axis motor 17, and the other end of the output shaft of the dual-axis motor 17 is fixedly sleeved with a rotating shaft 18. A rotating rod 19 is fixedly sleeved on the outer surface of the rotating shaft 18.
[0030] When the dual-axis motor 17 is running, it will cause the rotating shaft 18 to drive the rotating rod 19 to rotate.
[0031] Among them, a round shaft 20 is fixedly sleeved inside the other end of the rotating rod 19, and a connecting plate 21 is movably connected to the outer surface of the round shaft 20. The outer surface of the connecting plate 21 is movably connected to the inner surface of the base 1, and the top of the connecting plate 21 is fixedly connected to the bottom of the rectangular box 2.
[0032] The rotation of the round shaft 20 will compress and drive the connecting plate 21 to move upward, thereby driving the rectangular box 2 to move upward as a whole, thus achieving the purpose of adjusting the height of the rectangular box 2.
[0033] There are two connecting plates 21, and the two connecting plates 21 are the same size and are symmetrical about the center of the base 1.
[0034] The design of the two connecting plates 21 provides a better overall lifting effect for the rectangular box 2.
[0035] Among them, the base 1 is movably fitted with a limiting plate 22, and the top of the limiting plate 22 is fixedly connected to the bottom of the rectangular box 2.
[0036] The design of the limiting plate 22 serves to limit the upward movement of the rectangular box 2, ensuring the stability of the upward movement of the rectangular box 2.
[0037] Working principle and usage process of this utility model:
[0038] When sampling refractory bricks, the pneumatic cylinder 5 is first activated, which will drive the connecting frame 6 to move downwards. When the first clamping plate 12 and the second clamping plate 13 move to the bottom of the placement platform, the transmission motor 7 is then activated, which will cause the transmission shaft 8 to drive the gear 9 to rotate. This will cause the gear 9 to mesh with the first toothed plate 10 and the second toothed plate 11 respectively, and drive the first clamping plate 12 and the second clamping plate 13 to move towards each other, thereby achieving the purpose of automatically clamping the refractory bricks. Then, the pneumatic cylinder 5 is activated again to reset the first clamping plate 12 and the second clamping plate 13. At this time, the rotary motor 15 is activated, which will cause the rotary shaft 16 to drive the disc 3 to rotate, and then drive the connecting rod 4 to rotate, transporting the refractory bricks to the testing platform.
[0039] When the height of the placement platform is higher than the first clamping plate 12 and the second clamping plate 13, the sampling equipment will not be able to be used normally. At this time, starting the dual-axis motor 17 will cause the two rotating shafts 18 to drive the two rotating rods 19 to rotate, which in turn causes the two round shafts 20 to rotate and drive the two connecting plates 21 to move upward, thereby driving the rectangular box 2 to move upward as a whole, achieving the purpose of adjusting the height of the rectangular box 2 and improving the applicability of the sampling equipment.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A clamping and sampling device for refractory brick processing, comprising a base (1), characterized in that: A rectangular box (2) is movably connected to the top of the base (1), and a disc (3) is movably connected to the top of the rectangular box (2). A connecting rod (4) is fixedly connected to the top of the disc (3). A pneumatic cylinder (5) is fixedly connected to the left side of the top of the connecting rod (4). The bottom of the pneumatic cylinder (5) passes through the connecting rod (4) and extends into the interior of the connecting rod (4) and is fixedly connected to a connecting frame (6). A drive motor (7) is fixedly connected to the top of the inner cavity of the connecting frame (6). The other end of the output shaft of the drive motor (7) is fixed... A drive shaft (8) is sleeved on the outside of the drive shaft (8), and a gear (9) is fixedly sleeved on the outside of the drive shaft (8). The bottom of the gear (9) is movably connected to the bottom of the inner cavity of the connecting frame (6). The outer surface of the gear (9) is meshed with a first tooth plate (10) and a second tooth plate (11). The bottoms of the first tooth plate (10) and the second tooth plate (11) are movably connected to the bottom of the inner cavity of the connecting frame (6). The bottoms of the first tooth plate (10) and the second tooth plate (11) are respectively fixedly connected with a first clamping plate (12) and a second clamping plate (13).
2. The clamping and sampling device for refractory brick processing according to claim 1, characterized in that: The bottom of the connecting frame (6) is provided with a sliding groove (14), and there are two sliding grooves (14). The inner surfaces of the two sliding grooves (14) are movably connected to the outer surfaces of the first clamping plate (12) and the second clamping plate (13), respectively.
3. The clamping and sampling device for refractory brick processing according to claim 1, characterized in that: A rotary motor (15) is fixedly connected to the bottom of the inner cavity of the rectangular box (2). A rotary shaft (16) is fixedly sleeved at the other end of the output shaft of the rotary motor (15). The top of the rotary shaft (16) passes through the rectangular box (2) and extends to the top of the rectangular box (2) and is fixedly sleeved with the inner surface of the disc (3).
4. The clamping and sampling device for refractory brick processing according to claim 1, characterized in that: A dual-axis motor (17) is fixedly connected to the bottom of the inner cavity of the base (1). A rotating shaft (18) is fixedly sleeved at the other end of the output shaft of the dual-axis motor (17). A rotating rod (19) is fixedly sleeved on the outer surface of the rotating shaft (18).
5. The clamping and sampling device for refractory brick processing according to claim 4, characterized in that: A round shaft (20) is fixedly sleeved inside the other end of the rotating rod (19). A connecting plate (21) is movably connected to the outer surface of the round shaft (20). The outer surface of the connecting plate (21) is movably connected to the inner surface of the base (1). The top of the connecting plate (21) is fixedly connected to the bottom of the rectangular box (2).
6. The clamping and sampling device for refractory brick processing according to claim 5, characterized in that: The number of connecting plates (21) is two, the two connecting plates (21) are the same size, and the two connecting plates (21) are symmetrical about the center of the base (1).
7. The clamping and sampling device for refractory brick processing according to claim 1, characterized in that: The base (1) is internally fitted with a limiting plate (22), and the top of the limiting plate (22) is fixedly connected to the bottom of the rectangular box (2).