Diode support feeding device for diode production
By designing an automated diode bracket loading device, which employs a ring array mounting box and turntable structure, the inconvenience of traditional manual loading methods has been solved, enabling efficient and stable assembly of diode brackets and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423151260.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional manual feeding methods are difficult to achieve efficient and stable assembly of diode brackets and diodes, especially due to the small size of electronic components, which makes operation inconvenient.
Design a diode bracket loading device for diode production, which adopts a ring array of mounting boxes and turntable structure, combined with elastic clamping and automated rotation, to realize automated division of labor and transfer of diode brackets.
It improved production efficiency, reduced the heavy labor of manual assembly, improved the working environment, enhanced safety, adapted to the assembly needs of different heights, and improved product quality and production continuity.
Smart Images

Figure CN223624957U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic component processing technology, and in particular to a diode support feeding device for diode production. Background Technology
[0002] A diode holder is a structure used to fix and support a diode, ensuring that the diode is processed and assembled in a fixed position. The diode holder is connected to the diode chip through contact points, playing the roles of conduction, support, and connection. The material, shape, and structure of the diode holder will affect the heat transfer and dissipation, thereby affecting the overall thermal stability and performance of the diode.
[0003] In the process of assembling diodes and diode brackets, it is necessary to feed the diode brackets. The traditional feeding method is to feed them manually and assemble them with the diodes. However, because electronic components are small in size, manual assembly is inconvenient. Therefore, we propose a diode bracket feeding device for diode production to solve the existing problems. Utility Model Content
[0004] The purpose of this invention is to address the problems existing in the background technology by proposing a diode support feeding device for diode production.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a diode support feeding device for diode production, comprising a base, a mounting frame, a support frame, a travel frame, a mounting box, a motor, and clamping rods. A motor is mounted on the upper end of the base, a turntable is mounted on the upper end of the motor, and mounting boxes arranged in a circular array are mounted above the turntable. Symmetrically distributed sliding sleeves are arranged inside the upper end of the mounting boxes, and clamping rods are slidably inserted into the sliding sleeves. A clamping block is mounted on one end of each clamping rod, and a limiting ring is sleeved on the outer wall of the clamping rod. A spring is fixedly connected to the mounting box and sleeved on the outside of the clamping rod at one end of the limiting ring.
[0006] Preferably, one end of the clamping rod is provided with a handle, and the opposite end of the clamping block is provided with a rubber pad. Gripping the handle facilitates applying a pulling force to the clamping rod, while the rubber pad provides flexible clamping of the diode bracket.
[0007] Preferably, the upper end of the turntable is provided with symmetrically distributed support frames, the lower end of the mounting box is provided with a travel frame, and symmetrically distributed springs are provided between the support frames and the travel frame. The support frames and the travel frame are elastically installed together by the springs, thereby elastically supporting the mounting box above the turntable.
[0008] Preferably, a guide sleeve is embedded inside the support frame, and a guide rod located inside the second spring and connected at its upper end to the travel frame is slidably mounted inside the guide sleeve. The guide sleeve provides sliding support for the guide rod, thereby guiding the travel frame when it moves, preventing the second spring from deviating outward, and improving the stability of the second spring during its extension and contraction.
[0009] Preferably, the upper end of the base is provided with an annular guide rail, and the lower end of the turntable is provided with a rotating ring rotatably installed inside the guide rail. When the turntable rotates, the rotating ring rotates inside the guide rail, improving the stability of the turntable during rotation.
[0010] Preferably, the lower end of the rotating ring is rotatably fitted with a ring-shaped array of balls, and the upper end of the guide rail has a ring-shaped groove, in which the balls are rotatably mounted. The rotating ring achieves smooth rotation through the sliding engagement of the balls and the groove, thereby improving the smoothness of rotation and reducing wear between rotating components.
[0011] Preferably, the base has a cable routing hole at its lower end, and mounting brackets are provided on both sides of the lower end of the base. Each mounting bracket has mounting holes inside. The cable routing hole is used for arranging electrical connection cables for power equipment. The mounting brackets are used to install the base in a designated position, and the mounting holes are used for inserting fasteners.
[0012] Preferably, a light is provided on one side above the base, a hydraulic rod is provided at the upper end of the base, and a docking seat is provided at the lower end of the travel frame. The turntable has travel holes arranged in a circular array, corresponding to the extension and retraction ends of the hydraulic rods and the docking seats. The light provides a bright assembly environment for the assembly workers, facilitating the assembly of small electronic components. The extension and retraction ends of the hydraulic rods move longitudinally within the turntable through the travel holes and dock with the extension and retraction ends of the hydraulic rods via the docking seats.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. This utility model features several mounting boxes arranged in a circular array on the top of a turntable. Each mounting box has an elastic clamping structure. Two or more workstations are located on both sides of the mounting turntable. One person is responsible for clamping and fixing the diode bracket inside the mounting box. The diode bracket is transported to the assembly workstation via a rotating turntable. This achieves division of labor in the diode bracket assembly process, avoiding the need for the same person to assemble multiple diodes simultaneously. The small structure between the diode and the diode bracket makes it difficult to observe the stability of the assembly. By pre-positioning the diode bracket and continuously feeding it by rotation, division of labor is achieved. Multiple diode brackets can be fixed and transported at the same time, ensuring the continuity of the production process, reducing idle time, and improving production efficiency. Attached Figure Description
[0015] Figure 1This is a front-view three-dimensional structural diagram of the present invention;
[0016] Figure 2 This is a side sectional three-dimensional structural schematic diagram of the present invention;
[0017] Figure 3 This is a bottom-view three-dimensional structural diagram of the present invention;
[0018] Figure 4 This is a top-view perspective view of the mounting box of this utility model.
[0019] Figure 5 This is a partial main sectional view of the three-dimensional structure of the guide rail of this utility model.
[0020] Reference numerals in the attached diagram: 1. Base; 2. Mounting bracket; 3. Guide rail; 4. Support frame; 5. Travel bracket; 6. Mounting box; 7. Lighting lamp; 8. Hydraulic rod; 9. Motor; 10. Turntable; 11. Cable routing hole; 12. Handle; 13. Clamping rod; 14. Limit ring; 15. Clamping block; 16. Spring 1; 17. Sliding sleeve; 18. Ball bearing; 19. Spring 2; 20. Connecting seat; 21. Guide sleeve; 22. Guide rod; 23. Groove; 24. Rotating ring. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] like Figures 1-5 As shown, the present invention proposes a diode support feeding device for diode production, including a base 1, a mounting frame 2, a support frame 4, a travel frame 5, a mounting box 6, a motor 9, and a clamping rod 13. The base 1 is provided with a motor 9 at its upper end, and a turntable 10 is provided at the upper end of the motor 9. The mounting boxes 6 are arranged in a circular array above the turntable 10. The upper end of the mounting box 6 is provided with symmetrically distributed sliding sleeves 17. The clamping rod 13 is slidably inserted into the sliding sleeves 17. One end of the clamping rod 13 is provided with a clamping block 15. The outer wall of the clamping rod 13 is sleeved with a limiting ring 14. One end of the limiting ring 14 is provided with a spring 16 that is fixedly connected to the mounting box 6 and sleeved on the outside of the clamping rod 13.
[0023] One end of the clamping rod 13 is provided with a handle 12, and the opposite end of the clamping block 15 is provided with a rubber pad.
[0024] The upper end of the base 1 is provided with a ring-shaped guide rail 3, and the lower end of the turntable 10 is provided with a rotating ring 24 that is rotatably installed inside the guide rail 3.
[0025] The lower end of the rotating ring 24 is rotatably mounted with balls 18 arranged in a ring array, and the upper end of the guide rail 3 is provided with a ring groove 23, in which the balls 18 are rotatably mounted.
[0026] A light 7 is provided on one side above the base 1. A cable routing hole 11 is provided at the lower end of the base 1. Mounting brackets 2 are provided on both sides of the lower end of the base 1. Mounting brackets 2 are provided inside each of the mounting brackets 2.
[0027] Based on the implementation steps of Embodiment 1: The turntable 10 is provided with multiple workstations on its side, which are distributed for the feeding and assembly of diode brackets. The motor 9 drives the turntable 10 to rotate. During the rotation of the turntable 10, the rotating ring 24 slides inside the roller groove 23 through the ball 18 to support the rotation of the lower end of the turntable 10. The rotation process of the turntable 10 is controlled by the motor 9 to perform staged rotation, stopping for 20 seconds each time, for the assembly of individual diode brackets.
[0028] By gripping the handle and applying force to both sides of the clamping rod 13, the diode bracket is clamped between the clamping blocks 15. It is worth noting that the mating end of the diode bracket faces upward, which facilitates the mating of the diode. The positioned diode bracket is easy to assemble, avoiding the situation where the staff has to perform positioning and assembly at the same time.
[0029] By setting up multiple workstations and an installation structure arranged in a ring array, the division of labor is realized, allowing for the simultaneous fixing and transfer of multiple diode brackets. The combination of turntable 10 and workstations can continuously transport diode brackets to the assembly station, ensuring the continuity of the production process and reducing idle time. Workers only need to clamp and fix the diode brackets inside the mounting box 6, avoiding heavy manual assembly operations and reducing manpower burden. Due to the clear division of labor, fatigue and operational inconvenience caused by one person being responsible for the entire assembly process are avoided, improving work comfort. The improved diode bracket feeding method increases production efficiency, improves the working environment, enhances product quality, saves costs, and enhances safety.
[0030] like Figures 1-5 As shown, compared with Embodiment 1, the diode bracket feeding device for diode production proposed in this utility model further includes: a symmetrically distributed support frame 4 at the upper end of the turntable 10, a stroke frame 5 at the lower end of the mounting box 6, and symmetrically distributed springs 19 between the support frame 4 and the stroke frame 5.
[0031] A guide sleeve 21 is embedded inside the support frame 4. A guide rod 22 located inside the spring 19 and connected to the stroke frame 5 at its upper end is slidably installed inside the guide sleeve 21.
[0032] The upper end of the base 1 is provided with a hydraulic rod 8, the lower end of the stroke frame 5 is provided with a docking seat 20, and the turntable 10 has stroke holes arranged in a ring array that correspond to the extension and retraction ends of the hydraulic rod 8 and the docking seat 20.
[0033] In this embodiment, during the assembly process, the hydraulic rod 8 drives the telescopic end to rise and fits with the docking seat 20 through the stroke hole, thereby applying a lifting force to the stroke frame 5. The stroke frame 5 slides inside the guide sleeve 21 through the guide rod 22, positioning the stretched spring 19 and guiding it. The stroke frame 5 is raised, and the diode bracket clamped inside the mounting box 6 is also raised, thereby adjusting the height of the diode bracket to accommodate the needs of assembly personnel of different heights, improving work comfort and efficiency, and enabling rapid adaptation to different production needs.
[0034] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A diode support feeding device for diode production, comprising a base (1), a mounting bracket (2), a support bracket (4), a travel bracket (5), a mounting box (6), a motor (9), and a clamping rod (13), characterized in that: A motor (9) is provided on the upper end of the base (1), a turntable (10) is provided on the upper end of the motor (9), and a mounting box (6) arranged in a ring array is provided above the turntable (10). A sliding sleeve (17) is symmetrically distributed inside the upper end of the mounting box (6). A clamping rod (13) is slidably inserted inside the sliding sleeve (17). A clamping block (15) is provided at one end of the clamping rod (13). A limiting ring (14) is sleeved on the outer wall of the clamping rod (13). A spring (16) is provided at one end of the limiting ring (14) and is fixedly connected to the mounting box (6) and sleeved on the outside of the clamping rod (13).
2. The diode support feeding device for diode production according to claim 1, characterized in that: One end of the clamping rod (13) is provided with a handle (12), and the opposite end of the clamping block (15) is provided with a rubber pad.
3. The diode support feeding device for diode production according to claim 1, characterized in that: The turntable (10) is provided with symmetrically distributed support frames (4) at its upper end, and the mounting box (6) is provided with a travel frame (5) at its lower end. A pair of symmetrically distributed springs (19) are provided between the support frame (4) and the travel frame (5).
4. The diode support feeding device for diode production according to claim 1, characterized in that: The support frame (4) has a guide sleeve (21) embedded inside, and a guide rod (22) located inside the second spring (19) and connected to the stroke frame (5) at its upper end is slidably installed inside the guide sleeve (21).
5. The diode support feeding device for diode production according to claim 1, characterized in that: The upper end of the base (1) is provided with a ring-shaped guide rail (3), and the lower end of the turntable (10) is provided with a rotating ring (24) rotatably installed inside the guide rail (3).
6. The diode support feeding device for diode production according to claim 5, characterized in that: The lower end of the rotating ring (24) is rotatably mounted with balls (18) arranged in a ring array, and the upper end of the guide rail (3) is provided with a ring groove (23), and the balls (18) are rotatably mounted inside the groove (23).
7. The diode support feeding device for diode production according to claim 1, characterized in that: The base (1) has a cable routing hole (11) at its lower end, and mounting brackets (2) are provided on both sides of the lower end of the base (1). The mounting brackets (2) have mounting holes inside.
8. A diode support feeding device for diode production according to claim 3, characterized in that: A lighting lamp (7) is provided on one side above the base (1), a hydraulic rod (8) is provided at the upper end of the base (1), a docking seat (20) is provided at the lower end of the travel frame (5), and travel holes are provided inside the turntable (10) in a circular array, corresponding to the extension end of the hydraulic rod (8) and the docking seat (20).