Electrode copper strip assembling equipment of power socket
By designing a power socket electrode copper strip assembly equipment, and utilizing components such as conveyor rails, vibratory feeders, and rolling conveyor tables, the assembly of electrode copper strips is automated, solving the problem of low assembly efficiency in traditional power sockets and improving production efficiency and product qualification rate.
Patent Information
- Application Number
- CN202423024838.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-09
AI Technical Summary
The assembly process of copper strip electrodes in traditional power sockets involves many steps, resulting in low overall work efficiency and easy damage to components.
Design a copper strip electrode assembly device for a power socket, including components such as an assembly table, a conveyor track, a vibratory plate, a rolling conveyor table, a positioning seat, and a material gripper. The device achieves automated assembly through operations such as rolling conveying, positioning, cutting, and riveting.
It improved the efficiency and pass rate of power socket electrode assembly, reduced component damage, and improved the stability of the production process.
Smart Images

Figure CN223625396U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrode copper strip assembly technology, and in particular to an electrode copper strip assembly device for a power socket. Background Technology
[0002] The assembly of the copper electrode strips in a power socket is a critical manufacturing process. Its main purpose is to install the copper strips as conductive components inside the socket to ensure that current can be safely and effectively transmitted when electrical appliances are connected.
[0003] Traditionally, this process can be completed manually, but in mass production, manual production is inefficient. To improve efficiency and ensure consistency, more automated or semi-automated assembly methods are used. However, since the assembly process involves many steps and each operation is performed independently, the overall work efficiency is low. Furthermore, some splicing components are easily damaged during the transfer process. To improve the overall work efficiency, it is necessary to design an electrode copper strip assembly device for power sockets to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide an electrode copper strip assembly device for a power socket, so as to solve the problem mentioned in the background art that the assembly process involves many steps, each operation is performed independently, and the overall work efficiency is low.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an electrode copper strip assembly device for a power socket, comprising an assembly table, a conveyor track on the upper surface of the assembly table, a rolling conveyor table and a vibratory feeder respectively arranged on both sides of the upper surface of the assembly table, a positioning seat on the upper surface of the conveyor track, the positioning seat being located between the rolling conveyor table and the vibratory feeder, a material gripping seat on the upper surface of the assembly table, the material gripping seat being located on the side of the vibratory feeder away from the positioning seat, the conveyor track sequentially passing through the interior of the rolling conveyor table and the material gripping seat, two sets of vibratory feeders arranged symmetrically about the conveyor track, and two sets of feeding platforms arranged opposite each other about the conveyor track on the upper surface of the assembly table. The feeders are located inside the two sets of vibrating discs. The conveying track has a conveying trough inside, and the electrode copper strip body is slidably connected inside the conveying trough. The upper surface of the rolling conveyor is equipped with two sets of mounting brackets, and the two ends of the inner side of the two sets of mounting brackets are respectively rotatably connected to an upper rolling roller and a lower rolling roller. Gears are fixed on the outer sides of the upper rolling roller and the two sets of gears are meshed. A drive motor is provided on one side of the rolling conveyor, and the output shaft of the drive motor is fixedly connected to one side of the lower rolling roller. The lower surface of the upper rolling roller is in contact with the upper surface of the electrode copper strip body, and the upper surface of the lower rolling roller is in contact with the lower surface of the electrode copper strip body. An electric cutter is provided on the upper surface of the rolling conveyor.
[0006] Preferably, each of the two sets of vibratory feeders is provided with a conveying platform on the side near the conveying track, and rivets are slidably installed inside the two sets of conveying platforms. An electromagnetic slide rail B is provided on the upper surface of the gripping seat, and an electromagnetic slider B is slidably connected inside the electromagnetic slide rail B. A movable seat is fixed on the upper surface of the electromagnetic slider B, and a cylinder is provided on the upper surface of the movable seat. A suction pump is fixed to the telescopic end of the cylinder, and a suction nozzle is provided on the lower surface of the suction pump. Feeding blocks and electric telescopic rods are respectively provided on both sides of the upper surface of the two sets of feeding platforms. The two sets of feeding blocks are slidably connected to the two sets of feeding platforms, and the telescopic ends of the two sets of electric telescopic rods are fixedly connected to one side of the two sets of feeding blocks.
[0007] Preferably, the lower surfaces of both sets of feeding blocks are fixed with connecting sleeves, and the upper surfaces of both sets of feeding platforms are fixed with limiting blocks, and the two sets of limiting blocks are slidably connected to the two sets of connecting sleeves respectively.
[0008] Preferably, the upper surface of both sets of feeding blocks is provided with a receiving groove, and both sets of receiving grooves are on the same vertical plane as the suction nozzle.
[0009] Preferably, the positioning seat is provided with a mounting seat on the side near the vibratory plate, and the mounting seat is provided with a guide groove A inside. Guide blocks B are slidably connected to both sides inside the guide groove A. Limiting plates are fixed on the side of the two sets of guide blocks B away from the mounting seat, and semi-circular grooves are provided at the adjacent ends of the two sets of limiting plates. The cross-section of the semi-circular grooves is semi-circular.
[0010] Preferably, electromagnetic sliders A are fixed on the lower surfaces of both sets of guide blocks B, and electromagnetic slide rails A are provided at the bottom of the inner wall of the guide groove A. The electromagnetic slide rails A are located inside the mounting base and are slidably connected to the electromagnetic sliders A.
[0011] Preferably, the upper surface of the conveying track is provided with multiple sets of guide rollers, and the guide rollers extend into the interior of the conveying groove, and the lower surface of each guide roller is in contact with the upper surface of the electrode copper strip body.
[0012] Compared with the prior art, the technical solution provided by this utility model has the following advantages:
[0013] The electrode copper strip body inside the conveying trough is calibrated and conveyed by the rolling conveyor table. Multiple sets of guide rollers above the conveying track position the electrode copper strip body inside the conveying trough. The cutting distance is set by the electric cutter, and the distance between the semi-circular grooves is adjusted by the opposite movement of two sets of limit plates on the positioning seat, which facilitates the positioning and installation of rivets of different specifications. By adjusting the electromagnetic slide rail, electromagnetic slider and suction pump, the electrode copper strip body is cut and the electrode copper strip body is inserted with rivets of different specifications. This effectively improves the assembly efficiency of multiple power socket electrodes, reduces the transfer process of workpieces, protects the electrode copper strip body to a certain extent, and improves the pass rate of the power socket production process. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0016] Figure 2 This is a three-dimensional structural diagram of the compaction conveyor table of this utility model;
[0017] Figure 3 This is a three-dimensional structural diagram of the material gripper of this utility model;
[0018] Figure 4 This is a three-dimensional structural diagram of the feeding platform of this utility model;
[0019] Figure 5 This is a three-dimensional structural diagram of the positioning seat distribution of this utility model.
[0020] The reference numerals in the diagram are explained as follows: 1. Assembly table; 2. Conveyor track; 21. Conveyor trough; 22. Guide roller; 3. Rolling conveyor table; 31. Mounting frame; 32. Upper rolling roller; 33. Gear; 34. Drive motor; 35. Lower rolling roller; 36. Electric cutter; 4. Positioning seat; 41. Mounting seat; 411. Guide groove A; 4111. Electromagnetic slide rail A; 42. Guide block B; 421. Electromagnetic slider A; 422. Limiting plate; 4221, semi-circular groove; 5, vibratory feeder; 51, conveyor table; 52, rivet; 6, material gripper; 61, electromagnetic slide rail B; 62, electromagnetic slider B; 63, moving seat; 631, cylinder; 632, suction pump; 633, suction nozzle; 7, feeding table; 71, feeding block; 711, receiving groove; 712, connecting sleeve; 72, electric telescopic rod; 73, limiting block; 8, electrode copper strip body; 81, connecting groove. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0023] Combination Figure 1 and Figure 2This utility model discloses an electrode copper strip assembly device for a power socket, comprising an assembly table 1, a conveyor track 2 on the upper surface of the assembly table 1, a rolling conveyor table 3 and a vibrating plate 5 on both sides of the upper surface of the assembly table 1, a positioning seat 4 on the upper surface of the conveyor track 2, and the positioning seat 4 being located between the rolling conveyor table 3 and the vibrating plate 5, and a material gripping seat 6 on the upper surface of the assembly table 1, located on the side of the vibrating plate 5 away from the positioning seat 4, the conveyor track 2 passing sequentially through the interior of the rolling conveyor table 3 and the material gripping seat 6, two sets of vibrating plates 5, each containing rivets of different specifications, the two sets of vibrating plates 5 being symmetrically arranged about the conveyor track 2, and two sets of feeding platforms 7 on the upper surface of the assembly table 1, the two sets of feeding platforms 7 being symmetrically arranged about the conveyor track 2, the two sets of feeding platforms 7 being located between the two sets of vibrating plates 5. Inside the moving plate 5, the conveying track 2 is provided with a conveying groove 21, and the electrode copper strip body 8 is slidably connected inside the conveying groove 21. The upper surface of the rolling conveyor table 3 is provided with two sets of mounting brackets 31, and the two ends of the inner side of the two sets of mounting brackets 31 are respectively rotatably connected to the upper rolling roller 32 and the lower rolling roller 35. Gears 33 are fixed on the outer sides of the upper rolling roller 32 and the lower rolling roller 35, and the two sets of gears 33 are meshed. A drive motor 34 is provided on one side of the rolling conveyor table 3, and the output shaft of the drive motor 34 is fixedly connected to one side of the lower rolling roller 35. The lower surface of the upper rolling roller 32 is in contact with the upper surface of the electrode copper strip body 8. Multiple connecting grooves 81 are opened on the electrode copper strip body 8. The upper surface of the lower rolling roller 35 is in contact with the lower surface of the electrode copper strip body 8. An electric cutter 36 is provided on the upper surface of the rolling conveyor table 3.
[0024] The present invention will be further described below with reference to the embodiments.
[0025] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5Both sets of vibratory feeders 5 have a conveyor platform 51 on one side near the conveyor track 2, and rivets 52 are slidably installed inside both sets of conveyor platforms 51. The rivets inside the two sets of vibratory feeders 5 are of different lengths, and the conveying direction is selected according to needs. An electromagnetic slide rail B61 is provided on the upper surface of the gripper seat 6, and an electromagnetic slider B62 is slidably connected inside the electromagnetic slide rail B61. A movable seat 63 is fixed on the upper surface of the electromagnetic slider B62, and a cylinder 631 is provided on the upper surface of the movable seat 63. The telescopic end of the cylinder 631 is fixed with... A suction pump 632 is provided, and a suction nozzle 633 is provided on the lower surface of the suction pump 632. Feeding blocks 71 and electric telescopic rods 72 are respectively provided on both sides of the upper surface of the two sets of feeding platforms 7. The two sets of feeding blocks 71 are slidably connected to the two sets of feeding platforms 7. The telescopic ends of the two sets of electric telescopic rods 72 are respectively fixedly connected to one side of the two sets of feeding blocks 71. A connecting sleeve 712 is fixed to the lower surface of each set of feeding blocks 71. A limit block 73 is fixed to the upper surface of each set of feeding platforms 7, and the two sets of limit blocks 73 are slidably connected to the two sets of connecting sleeves 712. The upper surfaces of both sets of feeding blocks 71 are provided with receiving grooves 711, and both sets of receiving grooves 711 are on the same vertical plane as the suction nozzle 633. A mounting base 41 is provided on the side of the positioning seat 4 near the vibrating plate 5, and a guide groove A411 is provided inside the mounting base 41. Guide blocks B42 are slidably connected to both sides inside the guide groove A411. Limit plates 422 are fixed on the side of both sets of guide blocks B42 away from the mounting base 41, and semi-circular grooves 4221 are provided at adjacent ends of both sets of limit plates 422. The cross-section of 4221 is semi-circular. Electromagnetic sliders A421 are fixed on the lower surface of both sets of guide blocks B42. Electromagnetic slide rails A4111 are provided at the bottom of the inner wall of the guide groove A411. The electromagnetic slide rails A4111 are located inside the mounting base 41 and are slidably connected to the electromagnetic sliders A421. Multiple sets of guide rollers 22 are provided on the upper surface of the conveying track 2. The guide rollers 22 extend into the interior of the conveying groove 21. The lower surface of the guide rollers 22 is in contact with the upper surface of the electrode copper strip body 8.
[0026] In this embodiment, when the electrode copper strip assembly equipment needs to be set up, the drilled electrode copper strip body 8 is inserted into the inside of the conveying trough 21. By starting the drive motor 34, the lower rolling roller 35 is driven to rotate. Under the action of the meshing connection of the gear 33, the copper strip is corrected and conveyed inside the conveying trough 21 by the rolling action of the upper rolling roller 32 and the lower rolling roller 35. The multiple sets of guide rollers 22 above the conveying track 2 are used to position the electrode copper strip body 8 inside the conveying trough 21. The electric cutter 36 is set to cut the electrode copper strip body 8 by setting the cutting distance. The electromagnetic slide rail A4111 and electromagnetic slider A421 on the positioning seat 4 drive the two sets of limiting plates 422 to move in opposite directions to adjust the distance between the semicircular grooves 4221, facilitating the positioning and installation of rivets 52 of different specifications. The position of the moving seat 63 is adjusted by the electromagnetic slide rail B61 and electromagnetic slider B62, driving the vibratory plate 5 to vibrate and screen the rivets 52, ensuring they are neatly arranged on the conveyor belt. Inside the platform 51, the reciprocating motion of the electric telescopic rod 72 transports the rivet 52 to the receiving groove 711. Under the action of the electric telescopic rod 72, the receiving groove 711, the rivet 52, the suction nozzle 633, and the semi-circular groove 4221 are positioned on the same vertical plane. Then, the suction pump 632 is activated, causing the suction nozzle 633 to pick up the rivet 52. Under the action of the electromagnetic slide rail B61 and the electromagnetic slider B62, the rivet 52 moves onto the guide block B42, completing the assembly of the rivet 52 with the electrode copper strip body 8. It should be noted that the vibratory feeder 5 and the electric cutter 36 in the equipment are existing technologies. The two sets of vibratory feeders 5 respectively vibrate and transport 3mm and 5mm rivets 52. By adjusting the electromagnetic slide rail B61, electromagnetic slider B62 and suction pump 632, the cutting of the electrode copper strip body 8 and the assembly of the electrode copper strip body 8 with rivets 52 of different specifications are completed, which effectively improves the overall assembly efficiency, reduces the workpiece transfer process, protects the electrode copper strip body 8 to a certain extent, and improves the pass rate in the power socket production process.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An electrode copper strip assembly device for a power socket, comprising an assembly table (1), characterized in that: The upper surface of the assembly table (1) is provided with a conveying track (2). A rolling conveyor (3) and a vibrating plate (5) are respectively provided on both sides of the upper surface of the assembly table (1). A positioning seat (4) is provided on the upper surface of the conveying track (2), and the positioning seat (4) is located between the rolling conveyor (3) and the vibrating plate (5). A material gripping seat (6) is provided on the upper surface of the assembly table (1), and the material gripping seat (6) is located on the side of the vibrating plate (5) away from the positioning seat (4). The conveying track (2) passes sequentially through the interior of the rolling conveyor (3) and the material gripping seat (6). Two sets of vibrating plates (5) are provided, and the two sets of vibrating plates (5) are symmetrically arranged about the conveying track (2). Two sets of feeding platforms (7) are provided on the upper surface of the assembly table (1), and the two sets of feeding platforms (7) are symmetrically arranged about the conveying track (2). The two sets of feeding platforms (7) are located inside the two sets of vibrating plates (5). The conveying track (2) is provided with a conveying groove (21), and the electrode copper strip body (8) is slidably connected inside the conveying groove (21). The upper surface of the rolling conveyor table (3) is provided with two sets of mounting brackets (31), and the two ends of the inner side of the two sets of mounting brackets (31) are respectively rotatably connected to the upper rolling roller (32) and the lower rolling roller (35). Gears (33) are fixed on the outer sides of the upper rolling roller (32) and the lower rolling roller (35), and the two sets of gears ( 33) Engaging connection, a drive motor (34) is provided on one side of the rolling conveyor (3), and the output shaft of the drive motor (34) is fixedly connected to one side of the lower rolling roller (35). The lower surface of the upper rolling roller (32) is in contact with the upper surface of the electrode copper strip body (8), the upper surface of the lower rolling roller (35) is in contact with the lower surface of the electrode copper strip body (8), and an electric cutter (36) is provided on the upper surface of the rolling conveyor (3).
2. The electrode copper strip assembly equipment for a power socket according to claim 1, characterized in that: Both sets of vibratory feeders (5) are equipped with conveyor platforms (51) on the side near the conveyor track (2), and rivets (52) are slidably installed inside both sets of conveyor platforms (51). An electromagnetic slide rail B (61) is provided on the upper surface of the gripper seat (6), and an electromagnetic slider B (62) is slidably connected inside the electromagnetic slide rail B (61). A movable seat (63) is fixed on the upper surface of the electromagnetic slider B (62), and a cylinder is provided on the upper surface of the movable seat (63). 631), the cylinder (631) has a suction pump (632) fixed at its telescopic end, and a suction nozzle (633) is provided on the lower surface of the suction pump (632). The upper surfaces of the two sets of feeding platforms (7) are respectively provided with feeding blocks (71) and electric telescopic rods (72). The two sets of feeding blocks (71) are slidably connected to the two sets of feeding platforms (7), and the telescopic ends of the two sets of electric telescopic rods (72) are respectively fixedly connected to one side of the two sets of feeding blocks (71).
3. The electrode copper strip assembly equipment for a power socket according to claim 2, characterized in that: The lower surfaces of both sets of feeding blocks (71) are fixed with connecting sleeves (712), and the upper surfaces of both sets of feeding tables (7) are fixed with limiting blocks (73), and the two sets of limiting blocks (73) are slidably connected to the two sets of connecting sleeves (712).
4. The electrode copper strip assembly equipment for a power socket according to claim 2, characterized in that: The upper surface of both sets of feeding blocks (71) is provided with receiving grooves (711), and both sets of receiving grooves (711) are on the same vertical plane as the suction nozzle (633).
5. The electrode copper strip assembly equipment for a power socket according to claim 1, characterized in that: The positioning seat (4) is provided with a mounting seat (41) on the side near the vibrating plate (5), and a guide groove A (411) is provided inside the mounting seat (411). Guide blocks B (42) are slidably connected to both sides inside the guide groove A (411). Limiting plates (422) are fixed on the side of the two sets of guide blocks B (42) away from the mounting seat (41), and semi-circular grooves (4221) are provided at the adjacent ends of the two sets of limiting plates (422). The cross-section of the semi-circular grooves (4221) is semi-circular.
6. The electrode copper strip assembly equipment for a power socket according to claim 5, characterized in that: Electromagnetic sliders A (421) are fixed on the lower surface of both sets of guide blocks B (42). Electromagnetic slide rails A (4111) are provided at the bottom of the inner wall of the guide groove A (4111). The electromagnetic slide rails A (4111) are located inside the mounting base (41), and the electromagnetic slide rails A (4111) are slidably connected to the electromagnetic sliders A (421).
7. The electrode copper strip assembly equipment for a power socket according to claim 1, characterized in that: The upper surface of the conveying track (2) is provided with multiple sets of guide rollers (22), and the guide rollers (22) extend into the interior of the conveying groove (21). The lower surface of the guide rollers (22) is in contact with the upper surface of the electrode copper strip body (8).