Stirring device for cotton seed delinting

By designing a stirring brush and a horizontal stirring mechanism inside the cylinder, the problem of insufficient mixing of cottonseed and acid in existing cottonseed delinting methods has been solved, realizing a simple and efficient cottonseed delinting process and reducing operational complexity and cost.

CN223626324UActive Publication Date: 2025-12-05SHIHEZI FENGSHUO SEEDS MACHINERY MFG
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Patent Information

Application Number
CN202520248637.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-12-05
Estimated Expiration
2035-02-14

AI Technical Summary

Technical Problem

Existing cottonseed delinting methods are complex to operate, costly, or may damage the cottonseeds. In particular, acid delinting methods require the treatment of chemical waste liquids, and existing stirring devices cannot achieve sufficient mixing of cottonseeds and acid.

Method used

A stirring device comprising a cylinder, a stirring brush, and a horizontal stirring mechanism was designed. Through the interaction between the stirring brush and the protrusions on the inner surface of the cylinder, cottonseed and acid are thoroughly mixed. The combination of horizontal and vertical stirring mechanisms ensures uniform contact between cottonseed and acid solution.

Benefits of technology

This method achieves a simple and effective mixing of cottonseed and acid, avoiding the treatment of chemical waste liquid and reducing operational complexity and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a stirring device for cotton seed delinting, which comprises a barrel body and is characterized in that the upper part of the barrel body is provided with a material inlet, the lower part of the barrel body is provided with a material outlet B (20), the surface of the inner wall of the barrel body is provided with bulges (1), an inner cavity of the barrel body is provided with a stirring brush, and the stirring brush comprises a rotating shaft and bristles (3) arranged on the surface of the rotating shaft.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of seed processing machinery, specifically relates to a cotton seed processing device. BACKGROUND

[0002] Cotton seed processing is to remove the residual lint on the surface of cotton seed, so as to facilitate sowing and make the seed sprout more easily.

[0003] At present, the main cotton seed lint removal methods are dry grinding, flame and acid.

[0004] Dry grinding removes the short lint on the surface of cotton seed through mutual friction between seeds, which has the advantages of simple operation and low cost, but the disadvantage is that the lint removal effect is uneven and the cotton seed is easily damaged.

[0005] Flame removes the short lint on the surface of cotton seed by burning, which has the advantages of fast lint removal speed and suitability for large-scale production, but the disadvantage is that high temperature may damage the cotton seed and the energy consumption is high.

[0006] Acid removes the short lint on the surface of cotton seed by soaking the cotton seed in acid solution, then removing the acid on the surface of cotton seed by centrifuge, and finally drying the cotton seed by dryer, which has the advantages of complete lint removal and smooth surface of cotton seed, but the disadvantage is that chemical waste liquid needs to be treated, the operation is complex and the cost is high.

[0007] In the acid lint removal method, the short lint on the surface of cotton seed is fully contacted with acid, which can reduce the amount of acid used, therefore, a stirring device with simple structure, good use effect and full mixing of cotton seed and acid is proposed. SUMMARY

[0008] The utility model wants to solve the technical problem of providing a stirring device with simple structure, good use effect and full mixing of cotton seed and acid.

[0009] To achieve the above purpose, the utility model provides the following technical scheme:

[0010] A stirring device for cotton seed lint removal, comprising a cylinder, characterized in that: the upper part of the cylinder is a material inlet, the lower part is provided with a discharge port B (20), the surface of the inner wall of the cylinder is provided with a protrusion (1), the inner cavity of the cylinder is provided with a stirring brush, and the stirring brush comprises a rotating shaft and brush hairs (3) arranged on the surface of the rotating shaft.

[0011] As an improvement, the brush hairs (3) are one of nylon brush, steel brush and iron brush.

[0012] As an improvement, the distance between the end of the brush hairs (3) and the protrusion (1) is between 2mm and 30mm.

[0013] As an improvement, the rotating shaft of the stirring brush is coaxially arranged with the barrel.

[0014] As an improvement, a motor B (21) is arranged to drive the rotating shaft of the stirring brush to rotate.

[0015] As an improvement, a horizontal stirring mechanism (4) is arranged, which comprises a horizontal pipe body, a stirring shaft is arranged in the pipe body, an inlet and an outlet are arranged on the pipe body, the outlet is connected to the material inlet of the barrel, and an acid liquid spray head (10) is arranged on the horizontal stirring mechanism (4) to add acid liquid into the pipe body of the horizontal stirring mechanism (4).

[0016] In actual use, the cotton seeds preliminarily de-flocked are fed into the horizontal stirring mechanism (4), and acid is added in the horizontal stirring mechanism (4), the cotton seeds are preliminarily stirred and mixed in the horizontal stirring mechanism (4), then the cotton seeds are fed into the barrel of the stirring device from the outlet of the horizontal stirring mechanism (4), and the cotton seeds and the acid are fully mixed through the interaction of the rotating stirring brush and the protrusions on the inner surface of the barrel, and finally the cotton seeds are discharged from the discharge port B (20) at the lower end of the barrel to the drying roller for drying.

[0017] The cotton seeds preliminarily de-flocked refer to the cotton seeds with a lint content of about 16% de-flocked to a lint content of 5%-7% through a dry grinding method, that is, the cotton seeds after dry grinding are air separated in the air separation mechanism, the cotton seeds with a lint content of 5%-7% are obtained, the cotton seeds with a lint content of 5%-7% are fed into the horizontal stirring mechanism (4), and the acid liquid is sprayed to realize the mixing of the cotton seeds and the acid liquid.

[0018] Compared with the prior art, the cotton seeds and the acid are fully mixed, and the cotton seeds and the acid are fully mixed. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a cotton seed processing device structure schematic diagram.

[0020] Figure 2 is Figure 1 is a right view structure schematic diagram of part A in the figure.

[0021] Figure 3 is a cotton seed de-flocking device front view structure schematic diagram.

[0022] Figure 4 is an air duct structure schematic diagram.

[0023] Figure 5 is a cotton seed de-flocking device top view structure schematic diagram.

[0024] Figure 6 is Figure 4 is a structure schematic diagram of A-A direction in the figure.

[0025] As shown in the figure: 1 is a convex, 2 is a vertical stirring mechanism, 3 is a brush, 4 is a horizontal stirring mechanism, 5 is a feeding port, 6 is an air duct, 61 is an air duct arc segment, 62 is an air duct horizontal segment, 63 is a fan A, 7 is an air outlet, 8 is a material box, 9 is an air inlet, 10 is an acid liquid spray head, 11 is a flattening plate, 12 is a conveying hinge dragon, 13 is a discharge port A, 14 is a conveying belt, 15 is a baffle, 16 is an adjusting plate, 17 is a waste collection hopper, 18 is a hot air outlet, 19 is a drying roller, 20 is a discharge port B, 21 is a motor B. DETAILED DESCRIPTION

[0026] The above content of the present application is further described in detail through the following examples. Obviously, the described examples are only a part of the examples of the present application, but not all the examples. Based on the examples in the present application, all the other examples obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0027] Example 1: The present example discloses a cotton seed processing device, characterized in that: comprising a material box (8), a winnowing mechanism, a horizontal stirring mechanism (6) and a vertical stirring mechanism (2), the material box (8) is provided below with a discharge port A (13),

[0028] The winnowing mechanism comprises a "J" type air duct (6), the air duct (6) comprises an air duct arc segment (61) and an air duct horizontal segment (62), that is, one end of the air duct horizontal segment (62) is connected to one end of the air duct arc segment (61), and the other end can be connected with a fan A (63), the air duct arc segment (61) is a semicircular ring, the other end of the air duct arc segment (61) is provided with an air outlet (7), and the air outlet (7) is arranged below the discharge port A (13),

[0029] The horizontal stirring mechanism (6) comprises a horizontal pipe body, a stirring shaft is arranged in the pipe body, an inlet and an outlet are arranged on the pipe body, the inlet is arranged below the discharge port A (13) and can collect the materials winnowed by the air outlet (7), an acid liquid spray head (10) is arranged on the horizontal stirring mechanism (4), and the acid liquid spray head (10) adds acid liquid into the pipe body of the horizontal stirring mechanism (4),

[0030] The vertical stirring mechanism comprises a cylinder body, a material inlet is arranged at the upper part of the cylinder body, and a discharge port B (20) is arranged at the lower part, a convex (1) is arranged on the surface of the inner wall of the cylinder body, a stirring brush is arranged in the inner cavity of the cylinder body, the stirring brush comprises a rotating shaft and a brush (3) arranged on the surface of the rotating shaft,

[0031] After the material is discharged from the discharge port A (13) of the material box (8), the material is collected into the horizontal stirring mechanism (6) by the air force of the air outlet (7), mixed with the acid liquid, and then enters the vertical stirring mechanism to be fully mixed with the acid, and finally is discharged from the discharge port B (20) of the vertical stirring mechanism.

[0032] As an improvement, a drying roller (19) is provided, and the material in the vertical stirring mechanism enters the drying roller (19) through the discharge port B (20).

[0033] In actual use, the cotton seeds produced by the ginning factory are first subjected to pre-doffing treatment, and the cotton seeds with a down content of about 16% are defatted to cotton seeds with a down content of 5-7% by dry grinding, and the cotton seeds with a down content of 5-7% are stored in the material box.

[0034] The collected full cotton seeds enter the horizontal stirring mechanism (4), and the acid liquid is sprayed in the horizontal stirring mechanism (4) to realize the mixing of the cotton seeds and the acid liquid, and then enters the cylinder of the vertical stirring mechanism from the outlet of the horizontal stirring mechanism (4), and then is fully mixed with the acid through the rotation of the stirring brush and the interaction of the protrusions on the inner surface of the cylinder, and finally is discharged from the discharge port B (20) at the lower end of the cylinder to the drying roller for drying.

[0035] As an improvement, the air outlet direction of the air outlet (7) is parallel to the horizontal section (62) of the air duct, and the horizontal section (62) of the air duct is horizontally arranged.

[0036] As an improvement, the brush (3) is one of a nylon brush, a steel brush and an iron brush.

[0037] As an improvement, the distance between the end of the brush (3) and the protrusion (1) is 2-30 mm.

[0038] As an improvement, the rotating shaft of the stirring brush is coaxially arranged with the cylinder.

[0039] As an improvement, the air outlet (7) is a rectangular strip-shaped opening.

[0040] The utility model has the advantages of simple structure, good use effect and the like.

[0041] The cotton seeds subjected to pre-doffing are discharged from the discharge port of the material box, vertically fall, pass through the air outlet of the air duct, and are blown to a far place by the air force of the air outlet to realize the collection of the relatively heavy cotton seeds, so that the cotton seeds are air selected.

[0042] The pre-doffed cotton seed refers to the cotton seed with a lint content of about 16% after being defibred by dry milling to a lint content of 5-7%. That is, the wind selection mechanism is used to perform wind selection on the dry-milled cotton seed, and the wind selection is performed to obtain a lint content of 5-7%.

[0043] Due to the fact that the front part of the air outlet of the air duct is provided with a semicircular arc-shaped track, the air flow changes when passing through the horizontal section of the air duct and entering the arc-shaped section, and finally the air flow out of the air outlet has different flow rates at different horizontal layers, so that better wind selection effect is achieved.

[0044] In this embodiment, the brush (3) is one of a nylon brush, a steel brush and an iron brush.

[0045] In this embodiment, the brush (3) is one of a nylon brush, a steel brush and an iron brush.

[0046] In this embodiment, the distance between the end of the brush (3) and the protrusion (1) is 2-30 mm.

[0047] In this embodiment, the shaft of the stirring brush is coaxially arranged with the cylinder.

[0048] In this embodiment, a motor B (21) is arranged, which drives the shaft of the stirring brush to rotate.

[0049] In this embodiment, a horizontal stirring mechanism (4) is arranged, which comprises a horizontal pipe body, a stirring shaft arranged in the pipe body, an inlet and an outlet arranged on the pipe body, the outlet being connected to the material inlet of the cylinder, and an acid liquid nozzle (10) arranged on the horizontal stirring mechanism (4) and adding acid liquid into the pipe body of the horizontal stirring mechanism (4).

[0050] In actual use, the cotton seed after preliminary defibering is fed into the horizontal stirring mechanism (4), and acid is added in the horizontal stirring mechanism (4), and the cotton seed is preliminarily stirred and mixed in the horizontal stirring mechanism (4), and then is fed into the cylinder of the stirring device from the outlet of the horizontal stirring mechanism (4), and finally is discharged from the discharge port B (20) at the lower end of the cylinder to the drying drum for drying.

[0051] Cottonseed that has undergone preliminary delinting refers to cottonseed with a down content of about 16% that has been delinted to a down content of 5%-7% by dry grinding. That is, this air separation mechanism performs air separation on the dry-ground cottonseed, and the down content obtained by air separation is between 5%-7%. The cottonseed with a down content between 5%-7% is sent into the horizontal stirring mechanism (4) and acid is sprayed to mix the cottonseed and the acid.

[0052] Example 3: This example discloses a cotton seed delinting and air separation mechanism, which includes an air duct (6). The air duct (6) is "J" shaped, that is, the air duct (6) includes an arc section (61) and a horizontal section (62). One end of the horizontal section (62) is connected to one end of the arc section (61), and the other end can be connected to a fan A (63). The arc section (61) is a semi-circular ring. The other end of the arc section (61) is provided with an air outlet (7). The air outlet (7) is parallel to the air horizontal section (62).

[0053] In this embodiment, the horizontal section (62) of the air duct is set horizontally.

[0054] In this embodiment, the air outlet (7) is a rectangular strip-shaped outlet.

[0055] In this embodiment, a material box (8) is also provided. The material box is provided with a discharge port A (13). The discharge port A (13) is located above the air outlet (7). After the material in the material box (8) is discharged from the discharge port A (13), it can be air-separated by the wind force of the air outlet (7).

[0056] In actual use, the pre-delinted cottonseeds are discharged from the outlet of the feed box and fall vertically through the air outlet of the air duct. Under the action of the air force at the air outlet, the lighter impurities or cotton hulls are blown to a farther distance for collection, while the heavier cottonseeds are collected at a closer distance, thus achieving cottonseed air separation.

[0057] Pre-delinted cottonseed refers to cottonseed with a down content of approximately 16% that has been delinted to 5%-7% through a dry milling process. In other words, this air-separation mechanism performs air separation on the dry-milled cottonseed, resulting in a down content between 5% and 7%.

[0058] Because the air outlet of the air duct has a semi-circular arc track at the front, the airflow changes when it enters the arc section after passing through the horizontal section of the air duct. As a result, the airflow velocity at different horizontal levels is different when it exits the air outlet, thus achieving a better air separation effect.

[0059] Embodiment 4: The embodiment discloses a cotton seed de-fuzzing method, characterized by using the cotton seed processing device, and the specific de-fuzzing method is as follows: cotton seeds are subjected to dry grinding de-fuzzing treatment, and cotton seeds with a floss content of 5-8% are collected into the material box (8), then the cotton seeds are subjected to air separation by the air separation mechanism, the cotton seeds are collected in the horizontal stirring mechanism, and acid is added according to a mass ratio of 5-8:100, that is, 5-8 kg of acid is added to 100 kg of cotton seeds, the cotton seeds are preliminarily mixed in the horizontal stirring mechanism, and the cotton seeds are fully mixed in the vertical stirring mechanism, and then the cotton seeds are dried in the drying roller.

[0060] The acid is dilute sulfuric acid.

[0061] The stirring time of the horizontal stirring mechanism is 10s-600s, the stirring time of the vertical stirring mechanism is 10s-600s, and the drying time in the drying roller is 10s-600s.

[0062] In actual use, the cotton seeds subjected to preliminary de-fuzzing enter the horizontal stirring mechanism (4), acid is added in the horizontal stirring mechanism (4), the cotton seeds are preliminarily stirred and mixed in the horizontal stirring mechanism (4), the cotton seeds are discharged from the outlet of the horizontal stirring mechanism (4) into the cylinder of the stirring device, the cotton seeds are fully mixed with the acid under the interaction of the rotation of the stirring brush and the protrusions on the inner surface of the cylinder, and finally the cotton seeds are discharged from the discharge port B (20) at the lower end of the cylinder to the drying roller for drying.

[0063] The cotton seeds subjected to preliminary de-fuzzing refer to cotton seeds with a floss content of 5%-7% obtained by dry grinding de-fuzzing of cotton seeds with a floss content of about 16%. That is, the air separation mechanism is used to air separate the cotton seeds after dry grinding, and the cotton seeds with a floss content of 5%-7% are obtained.

[0064] The cotton seeds subjected to preliminary de-fuzzing are discharged from the discharge port of the material box, vertically fall, pass through the air outlet of the air duct, and are blown to a far place for hand collection under the action of the air flow of the air outlet, and the heavier cotton seeds are collected at a close place, so that the cotton seeds are air separated.

[0065] The cotton seeds subjected to preliminary de-fuzzing refer to cotton seeds with a floss content of 5%-7% obtained by dry grinding de-fuzzing of cotton seeds with a floss content of about 16%.

[0066] Since the front part of the air outlet of the air duct is provided with a semicircular arc-shaped track, the air flow changes when passing through the horizontal section of the air duct and entering the arc-shaped section, and the air flow out of the air outlet has different flow rates at different horizontal layers, so that better air separation effect is achieved.

Claims

1. A stirring device for use in cotton seed ginning, comprising a barrel, characterized in that: The upper part of the barrel is a material inlet, the lower part is provided with a discharge port B (20), the surface of the inner wall of the barrel is provided with a protrusion (1), the inner cavity of the barrel is provided with a stirring brush, and the stirring brush comprises a rotating shaft and brush hairs (3) arranged on the surface of the rotating shaft.

2. The stirring device for use in ginning cotton seeds according to claim 1, characterized in that: The brush hairs (3) are one of nylon brushes, steel brushes and iron brushes.

3. The stirring device for use in ginning cotton seeds as claimed in claim 1, wherein: The distance between the end of the brush hairs (3) and the protrusion (1) is 2mm-30mm.

4. The stirring device for use in ginning cotton seeds as claimed in claim 1, wherein: The rotating shaft of the stirring brush is coaxially arranged with the barrel.

5. The cotton seed ginning and mixing apparatus of claim 1, wherein: A motor B (21) is arranged, and the motor B (21) drives the rotating shaft of the stirring brush to rotate.

6. The cotton seed ginning and conditioning apparatus of claim 1 wherein: A horizontal stirring mechanism (4) is arranged, the horizontal stirring mechanism (4) comprises a horizontal pipe body, a stirring shaft is arranged in the pipe body, an inlet and an outlet are arranged on the pipe body, the outlet is connected to the material inlet of the barrel, an acid liquid spray head (10) is arranged on the horizontal stirring mechanism (4), and the acid liquid spray head (10) adds acid liquid into the pipe body of the horizontal stirring mechanism (4).