Compound herba ardisiae japonicae production system

By designing an automated compound dwarf tea production system, the problems of scum blockage and manual feeding were solved, achieving continuous production and stable drug quality, and improving production efficiency.

CN223627829UActive Publication Date: 2025-12-05CHONGQING PEIDU PHARMA
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Patent Information

Application Number
CN202520593284.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-31
Publication Date
2025-12-05
Estimated Expiration
2035-03-31

AI Technical Summary

Technical Problem

The existing compound dwarf tea preparation process suffers from problems such as scum clogging pipes, inability to achieve continuous production, excessive microbial levels or impurity residues due to manual feeding, and low automation.

Method used

An automated production system was designed, comprising a cooking tank, a concentration tank, a mixing tank, and a pulverizer. A baffle is used to prevent scum from entering the concentration tank. Metering pumps and electric valves are used to control the flow of materials, and mixing is achieved by combining a stirring rod, thus realizing the automated cooking, concentration, and mixing process.

Benefits of technology

It has improved the automation level of the production system, reduced scum blockage, saved manpower, improved work efficiency, and ensured drug quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a compound herba ardisiae japonicae production system which comprises a decoction tank, a heating layer is arranged on the outer side of the decoction tank, a water inlet end at the top end of the decoction tank is communicated with a decoction liquid storage tank through a water pipeline, a metering pump and an electric valve are arranged on the water pipeline, and a first feeding hopper is arranged at a medicinal material inlet of the decoction tank. A partition plate is arranged at the position, close to the bottom, in the decoction tank, leakage holes are formed in the partition plate, the decoction tank is communicated with a concentration tank through a transfer pipeline, the initial end of the transfer pipeline extends to the position below the partition plate, the concentration tank is communicated with a paste storage tank through a paste pipeline, electric pumps are arranged on the transfer pipeline and the paste pipeline, and the paste storage tank is connected with a mixing tank through a feeding pipeline. A metering pump and an electric valve are also arranged on the feeding pipeline, a stirring rod is arranged in the mixing tank, a powder inlet is formed in the top of the mixing tank, and a Japanese ardisia powder preparation subsystem is arranged at the powder inlet. The automation degree is high, scum blockage is reduced, manpower is saved, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of medicine production, specifically relates to a compound dwarf tea production system. BACKGROUND

[0002] Compound dwarf tea is a traditional Chinese medicine preparation, which is composed of various herbal medicines, including dwarf tea, meconopsis, wild chrysanthemum, loquat leaf, licorice and other medicinal materials. At present, when preparing compound dwarf tea, part of the dwarf tea is powdered, and the remaining dwarf tea, meconopsis, wild chrysanthemum, loquat leaf and licorice are decocted for multiple times. The decocted liquid is mixed and concentrated into thick paste, and then the dwarf tea powder is added for mixing, drying, crushing and granulating. Dwarf tea, meconopsis, wild chrysanthemum and loquat leaf are in the form of leaf blades, and there are many scum. When the decocted liquid enters the decocted liquid storage tank, these scum are also extracted, causing pipeline blockage. Moreover, during the decoction process, the feeding mainly depends on manual feeding, which cannot realize continuous production. At the same time, if the sterilization is not complete before manual production, it may cause microbial overproof or impurity residue. Therefore, there is an urgent need for a production system capable of automatically producing compound dwarf tea. SUMMARY

[0003] The utility model aims at solving the technical problems existing in the prior art, and particularly innovatively provides a compound dwarf tea production system, which has high automation degree, reduces scum blockage, saves manpower and improves work efficiency.

[0004] In order to achieve the above purpose, the utility model provides a compound dwarf tea production system, which comprises a decoction tank, a heating layer is arranged outside the decoction tank, a decocted liquid storage tank is communicated with the top water inlet end of the decoction tank through a water pipeline, a metering pump and an electric valve are arranged on the water pipeline, a first feeding hopper is arranged at the medicinal material inlet of the decoction tank, a partition plate is arranged in the decoction tank close to the bottom, a leakage hole for preventing medicinal materials from falling to the bottom of the decoction tank is arranged on the partition plate, the decoction tank is communicated with a concentration tank through a transfer pipeline, the beginning end of the transfer pipeline extends to the lower side of the partition plate, the concentration tank is communicated with a paste storage tank through a paste pipeline, an electric pump is arranged on the transfer pipeline and the paste pipeline, the paste storage tank is connected with a mixing tank through a feeding pipeline, a metering pump and an electric valve are also arranged on the feeding pipeline, a stirring rod is arranged in the mixing tank, a powder inlet is arranged at the top of the mixing tank, and a dwarf tea powder preparation subsystem is arranged at the powder inlet.

[0005] In the above scheme, the dwarf tea powder preparation subsystem comprises a pulverizer, a material outlet is arranged at the bottom of the pulverizer, a vibrating screen is arranged below the material outlet of the pulverizer, a conveyor belt is arranged below the vibrating screen, and the conveyor belt extends to the upper side of the powder inlet of the mixing tank.

[0006] In the scheme, the vibrating screen is obliquely arranged, and the end of the vibrating screen away from the mixing tank is lower than the other end, a material receiving groove is arranged below the lower end of the vibrating screen, and the obliquely arranged vibrating screen can make the short bush clover powder with large particles fall into the material receiving groove for subsequent secondary crushing, thereby meeting the processing requirement.

[0007] In the scheme, the second feeding hopper is arranged above the powder inlet, thereby facilitating the short bush clover powder feeding.

[0008] In conclusion, the present application has the advantages that the decocting, concentrating into paste and mixing can be sequentially performed, the automation degree is high, the manpower is saved, and the work efficiency is improved. The decocting tank is arranged to decoct the short bush clover, rockrose, wild chrysanthemum, loquat leaf and licorice, and forms the medicinal liquid. The concentrating tank is arranged to concentrate the decocted medicinal liquid, and forms the paste. The baffle is arranged to separate the medicinal materials from the bottom of the concentrating tank, so that only the decocted medicinal liquid is located at the bottom, the transfer of the medicinal liquid is facilitated, and the scum is prevented from entering the medicinal liquid storage tank. The mixing tank is arranged to mix the concentrated paste with the short bush clover powder, thereby meeting the processing requirement. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is a system schematic view of the present application. DETAILED DESCRIPTION

[0010] The present application will be further described below by way of examples and with reference to the accompanying drawings:

[0011] As Figure 1As shown, a compound dwarf tea production system includes a decoction tank 1, and a heating layer 1a is arranged outside the decoction tank 1. The heating layer 1a can be an electric heating device or a steam heating device. The water inlet end of the top of the decoction tank 1 is connected to a decoction liquid storage tank 2 through a water pipeline, and a metering pump a and an electric valve b are arranged on the decoction liquid pipeline. The decoction liquid of the embodiment is water. A first feeding hopper is arranged at the medicine inlet of the decoction tank 1, and a baffle 1b is arranged near the bottom in the decoction tank 1. The baffle 1b is provided with a leakage hole to prevent the medicine from falling to the bottom of the decoction tank 1. The medicine can be raised by the baffle 1b, so that the decocted medicinal liquid is located at the bottom. The baffle 1b is also provided with a filter screen to further prevent the isolation of scum. The decoction tank 1 is connected to a concentration tank 3 through a transfer pipeline, and the transfer pipeline extends to the lower side of the baffle 1b, which is convenient for extracting the decocted medicinal liquid. The steam outlet end of the concentration tank 3 is connected to a reflux device 3a, which can condense the steam to avoid the loss of effective components. The concentration tank 3 is connected to a paste storage tank 4 through a paste pipeline, and an electric pump is arranged on the transfer pipeline and the paste pipeline. The paste storage tank 4 is connected to a mixing tank 5 through a feeding pipeline, and a metering pump a and an electric valve b are arranged on the feeding pipeline. The top of the mixing tank 5 is provided with a powder inlet, and a dwarf tea powder preparation subsystem is arranged at the powder inlet. The mixing tank 5 is provided with a stirring rod 5a, which can stir and mix the powder and the paste for subsequent process treatment.

[0012] The dwarf tea powder preparation subsystem includes a pulverizer 6, and the bottom of the pulverizer 6 is provided with a material outlet. A vibrating screen 7 is arranged below the material outlet of the pulverizer 6. A conveyor belt 8 is arranged below the vibrating screen 7 and extends above the powder inlet of the mixing tank 5. A second feeding hopper 5b is arranged above the powder inlet, which is convenient for feeding the dwarf tea powder.

[0013] The vibrating screen 7 is arranged obliquely, and the end of the vibrating screen 7 away from the mixing tank 5 is lower than the other end. An receiving groove 9 is arranged below the lower end of the vibrating screen 7. The obliquely arranged vibrating screen 7 can make the dwarf tea powder with larger particles fall into the receiving groove 9 for subsequent secondary pulverization to meet the processing requirements.

Claims

1. A compound dwarf tea production system, characterized in that: The application relates to a decocting device, which comprises a decocting tank (1) provided with a heating layer (1a) outside, a decocting liquid storage tank (2) communicated with the top water inlet end of the decocting tank (1) through a water pipeline, a metering pump (a) and an electric valve (b) arranged on the water pipeline, a first feeding hopper arranged at the medicine material inlet of the decocting tank (1), a partition plate (1b) arranged at the bottom of the decocting tank (1), a leakage hole arranged on the partition plate (1b) for preventing the medicine material from falling to the bottom of the decocting tank (1), a concentrated tank (3) communicated with the decocting tank (1) through a transfer pipeline, the transfer pipeline extending to the lower side of the partition plate (1b), a paste storage tank (4) communicated with the concentrated tank (3) through a paste pipeline, an electric pump arranged on the transfer pipeline and the paste pipeline, a mixing tank (5) connected with the paste storage tank (4) through a feeding pipeline, a metering pump (a) and an electric valve (b) arranged on the feeding pipeline, a stirring rod arranged in the mixing tank (5), a powder material inlet arranged at the top of the mixing tank (5), and a short bushy tea powder preparation subsystem arranged at the powder material inlet.

2. The compound ardisia production system according to claim 1, characterized in that: The short bushy tea powder preparation subsystem comprises a pulverizer (6), the bottom of the pulverizer (6) is provided with a material outlet, a vibrating screen (7) is arranged below the material outlet of the pulverizer (6), a conveying belt (8) is arranged below the vibrating screen (7), and the conveying belt (8) extends to the upper side of the powder material inlet of the mixing tank (5).

3. The compound ardisia production system according to claim 2, characterized in that: The vibrating screen (7) is arranged in an inclined mode, the end of the vibrating screen (7) far away from the mixing tank (5) is lower than the other end, and a material receiving groove (9) is arranged below the lower end of the vibrating screen (7).

4. The compound ardisia production system according to claim 1, characterized in that: A second feeding hopper (5b) is arranged above the powder material inlet.